PRODUCT DATASHEET AAT2522 SwitchRegTM Dual High-Current, Low-Noise, Step-Down Regulators General Description Features The AAT2522 SwitchReg is a dual high-current stepdown converter with an input voltage range of 2.7V to 5.5V and an adjustable output voltage from 0.6V to VIN. The 1.4MHz switching frequency enables the use of small external components. The compact footprint and high efficiency make the AAT2522 an ideal choice for portable applications. * * * * * * * * * * * * * * * * * The AAT2522 delivers load currents up to 3.0A maximum output current per regulator. Ultra-low RDS(ON) integrated MOSFETs and 100% duty cycle operation make the AAT2522 an ideal choice for high output-voltage, high current applications which require a low dropout threshold. The AAT2522 provides excellent transient response and high output accuracy across the operating range. The AAT2522's unique architecture requires no external compensation components, and produces reduced ripple and spectral noise. Over-temperature and short-circuit protection safeguard the AAT2522 and system components from damage. Dual 3.0A Peak Output Current Regulators 2.7V to 5.5V Input Voltage Range Adjustable Output Voltage (0.6V to VIN) 100% Duty-Cycle, Low-Dropout Operation Integrated 120m High-Side Power MOSFET Integrated 85m Low-Side Power MOSFET Low Noise Light Load Mode No External Compensation Required Very Low 90A No-Load Operating Current <1A Shutdown Current Up to 95% Efficiency 1.4MHz Switching Frequency Overload and Short-Circuit Protection Over-Temperature Protection Internal Voltage Ramped Soft-Start Temperature Range: -40C to +85C 16-pin 3mm x 4mm TDFN Package Applications * * * * * The AAT2522 is available in a Pb-free, space-saving 16-pin 3mm x 4mm TDFN package. The product is rated over an operating temperature range of -40C to +85C. Digital Cameras and Camcorders Netbooks and Nettops Portable DVD and Media Devices Power-Over-Ethernet Set-Top Boxes Typical Application VIN 2.7V to 5.5V VOUT1 0.6V to VIN IN1 VCC1 LX1 FB1 PGND1 ON/OFF EN1 AGND1 AAT2522 IN2 VCC2 LX2 FB2 PGND2 ON/OFF EN2 VOUT2 0.6V to VIN AGND2 EP 2522.2009.06.1.0 www.analogictech.com 1 PRODUCT DATASHEET AAT2522 SwitchRegTM Dual High-Current, Low-Noise, Step-Down Regulators Pin Descriptions Pin # Name 1 VCC2 2 EN2 3 IN2 4 EN1 5 6-7 VCC1 IN1 8 LX1 9-10 PGND1 11 FB1 12 AGND1 13 LX2 14 PGND2 15 FB2 16 AGND2 EP AGND Function Bias supply input for regulator #2. Enable input for regulator #2. A logic high enables the second regulator of the AAT2522. A logic low forces regulator #2 into shutdown mode, placing the second output into a high-impedance state and reducing the VCC2 quiescent current to less than 1A. Power supply input for regulator #2. Enable input for regulator #1. A logic high enables the primary regulator of the AAT2522. A logic low forces regulator #1 into shutdown mode, placing the primary output into a high-impedance state and reducing the VCC1 quiescent current to less than 1A. Bias supply input for regulator #1. Power supply input for regulator #1. Inductor switching node for regulator #1. LX1 is the drain of the internal high-side P-channel and low-side N-channel MOSFETs. Externally connected to the power inductor as shown in the "Typical Application" drawing on page 1 of this datasheet. Power ground for regulator #1. PGND1 is internally connected to the source of the internal low-side N-channel MOSFET. Feedback input for regulator #1. FB1 senses the output voltage for regulation control. Connect a resistive divider network from the output to FB1 to AGND1 to set the output voltage accordingly. The FB1 regulation threshold is 0.8V. Analog ground for regulator #1. AGND1 is internally connected to the analog ground of the control circuitry. Inductor switching node for regulator #2. LX2 is the drain of the internal high-side P-channel and low-side N-channel MOSFETs. Externally connected to the power inductor as shown in the "Typical Application" drawing on page 1 of this datasheet. Power ground for regulator #2. PGND2 is internally connected to the source of the internal low-side N-channel MOSFET. Feedback input for regulator #2. FB2 senses the output voltage for regulation control. Connect a resistive divider network from the output to FB2 to AGND2 to set the output voltage accordingly. The FB2 regulation threshold is 0.6V. Analog ground for regulator #2. AGND2 is internally connected to the analog ground of the control circuitry. Substrate analog ground. Pin Configuration TDFN34-16 (Top View) VCC2 EN2 IN2 EN1 VCC1 IN1 IN1 LX1 2 1 16 2 15 3 14 4 5 AGND 13 12 6 11 7 10 8 9 AGND2 FB2 PGND2 LX2 AGND1 FB1 PGND1 PGND1 www.analogictech.com 2522.2009.06.1.0 PRODUCT DATASHEET AAT2522 SwitchRegTM Dual High-Current, Low-Noise, Step-Down Regulators Absolute Maximum Ratings TA = 25C unless otherwise noted. Symbol Description VIN1, VIN2 VCC1, VCC2 IINP1, IINP2 VLX1 VLX2 ILX1, ILX2 VEN1, VEN2 VFB1 VFB2 VGND IN1 to PGND1, IN2 to PGND2 VCC1 to AGND1, VCC2 to AGND2 INPx RMS Current Capability LX1 to PGND1 LX2 to PGND2 LX RMS Current Capability EN1 to AGND1, EN2 to AGND2 FB1 to AGND1 FB2 to AGND2 AGND1 to PGND1, AGND2 to PGND2 Value Units -0.3 to +6 -0.3 to +6 3.0 -0.3 to (VIN1 + 0.3) -0.3 to (VIN2 + 0.3) 5.0 -0.3 to VIN -0.3 to (VFB1 + 0.3) -0.3 to (VFB2 + 0.3) -0.3 to +0.3 V V A V V A V V V V Thermal Characteristics Symbol Description TA TJ Ambient Temperature Range Operating Junction Temperature Range TLEAD Maximum Soldering Temperature (at leads, 10 sec.) Power SO-10 Thermal Impedance JA Maximum Junction-to-Ambient Thermal Resistance PD Maximum Power Dissipation 2522.2009.06.1.0 www.analogictech.com Value Units -40 to +85 -40 to +150 300 C C C 50 2 C/W W 3 PRODUCT DATASHEET AAT2522 SwitchRegTM Dual High-Current, Low-Noise, Step-Down Regulators Electrical Characteristics CIN = 10F, COUT = 22F, L = 1.5H. VIN1 = VIN2 = 3.6V, IN1 = VCC1 = EN1, IN2 = VCC2 = EN2, AGND = PGND. TA = -40C to 85C, unless otherwise noted. Typical values are at TA = 25C. Symbol VIN VOUT Description VFB Input Voltage Range Output Voltage Range Output Voltage Tolerance FB Regulation Threshold IQ No Load Supply Current ISHDN IFB VOUT(LOAD) VOUT/VIN fOSC tSS Protection VUVLO TSHDN Shutdown Current FB Leakage Current Load Regulation Line Regulation Oscillator Frequency Soft-Start Period Features Input Under-Voltage Lockout Over-Temperature Shutdown Threshold Conditions IOUT = 0 to 3A, VIN = 2.7V to 5.5V No Load, TA = 25C Including IN1, VCC1, IN2, and VCC2 supply currents; No Load Current; not switching EN = GND VFB = 1.0V 0A to 3A Load VIN = 2.7V to 5.5V Min 2.7 0.6 -3.0 591 Typ Max Units 600 5.5 VIN +3.0 609 V V % mV 90 180 A 1.0 200 A nA % %/V MHz s 2.7 V 0.5 0.2 1.40 150 VIN Rising, Hysteresis = 0.25V Hysteresis = 15C 140 C 120 m MOSFETs High-Side P-Channel MOSFET On-Resistance High-Side P-Channel MOSFET ILIMPK Current Limit RDS(ON)LO Low-Side N-Channel On-Resistance Logic Input/Output Pins VEN EN Input Logic Threshold IEN EN Input Current RDS(ON)HI 3.61 A 85 0V, VIN 0.6 -1.0 m 1.4 +1.0 V A 1. Specified by design. 4 www.analogictech.com 2522.2009.06.1.0 PRODUCT DATASHEET AAT2522 SwitchRegTM Dual High-Current, Low-Noise, Step-Down Regulators Step-Down Converter Efficiency vs. Load Step-Down Converter DC Regulation (VOUT = 1.2V; L = 1.2H) (VOUT = 1.2V; L = 1.2H) 100 2.0 90 1.5 Output Error (%) Efficiency (%) Typical Characteristics 80 70 VIN = 2.7V VIN = 3.0V VIN = 3.3V VIN = 3.6V VIN = 4.2V VIN = 5.0V VIN = 5.5V 60 50 40 30 20 0.1 1 10 100 1000 VIN = 2.7V VIN = 3.0V VIN = 3.3V VIN = 3.6V VIN = 4.2V VIN = 5.0V VIN = 5.5V 1.0 0.5 0.0 -0.5 -1.0 -1.5 -2.0 0.1 10000 1 Output Current (mA) 90 1.5 Output Error (%) Efficiency (%) 2.0 80 70 VIN = 2.7V VIN = 3.0V VIN = 3.3V VIN = 3.6V VIN = 4.2V VIN = 5.0V VIN = 5.5V 30 20 0.1 1 10 100 1000 VIN = 2.7V VIN = 3.0V VIN = 3.3V VIN = 3.6V VIN = 4.2V VIN = 5.0V VIN = 5.5V 1.0 0.5 0.0 -0.5 -1.0 -1.5 -2.0 0.1 10000 1 Output Current (mA) 10 100 1000 Step-Down Converter Efficiency vs. Load Step-Down Converter DC Regulation (VOUT = 2.5V; L = 2.5H) (VOUT = 2.5V; L = 2.5H) 100 2.0 90 1.5 80 70 60 VIN = 3.3V VIN = 3.6V VIN = 4.2V VIN = 5.0V VIN = 5.5V 50 40 30 20 0.1 1 10 100 1000 VIN = 3.3V VIN = 3.6V VIN = 4.2V VIN = 5.0V VIN = 5.5V 1.0 0.5 0.0 -0.5 -1.0 -1.5 10000 -2.0 0.1 Output Current (mA) 2522.2009.06.1.0 10000 Output Current (mA) Output Error (%) Efficiency (%) 10000 (VOUT = 1.8V; L = 1.8H) 100 40 1000 Step-Down Converter DC Regulation (VOUT = 1.8V; L = 1.8H) 50 100 Output Current (mA) Step-Down Converter Efficiency vs. Load 60 10 1 10 100 1000 10000 Output Current (mA) www.analogictech.com 5 PRODUCT DATASHEET AAT2522 SwitchRegTM Dual High-Current, Low-Noise, Step-Down Regulators Step-Down Converter Efficiency vs. Load Step-Down Converter DC Regulation (VOUT = 3.3V; L = 3.3H) (VOUT = 3.3V; L = 3.3H) 100 2.0 90 1.5 Output Error (%) Efficiency (%) Typical Characteristics 80 70 60 50 VIN = 3.6V VIN = 4.2V VIN = 5.0V VIN = 5.5V 40 30 20 0.1 1 10 100 1000 1.0 0.5 0.0 -0.5 -1.0 VIN = 4.2V VIN = 5.0V VIN = 5.5V -1.5 -2.0 0.1 10000 1 (VOUT = 1.8V; L = 1.8H) 1.5 1.5 1.0 1.0 0.5 0.0 IOUT = 0.10mA IOUT = 100mA IOUT = 1A IOUT = 1.5A IOUT = 2A IOUT = 3A -0.5 -1.0 3.1 3.5 3.9 4.3 4.7 5.1 Accuracy (%) 2.0 -2.0 2.7 IOUT = 0.10mA IOUT = 100mA IOUT = 1A IOUT = 1.5A IOUT = 2A IOUT = 3A 0.5 0.0 -0.5 -1.0 -1.5 -2.0 2.7 5.5 3.1 3.5 Input Voltage (V) IOUT = 1A IOUT = 1.5A IOUT = 2A IOUT = 3A 1.0 0.0 -0.5 -1.0 -1.5 -25 0 25 50 4.7 5.1 5.5 (VIN = 3.6V; VOUT = 1.8V) Output Voltage Error (%) (VIN = 3.6V; VOUT = 1.2V) 0.5 4.3 Step-Down Converter Output Voltage Error vs. Temperature 2.0 1.5 3.9 Input Voltage (V) Step-Down Converter Output Voltage Error vs. Temperature Output Voltage Error (%) 10000 Step-Down Converter Line Regulation -1.5 75 100 2.0 IOUT = 1A IOUT = 1.5A IOUT = 3A 1.5 1.0 0.5 0.0 -0.5 -1.0 -1.5 -2.0 -50 Temperature (C) 6 1000 Step-Down Converter Line Regulation 2.0 -2.0 -50 100 Output Current (mA) (VOUT = 1.2V; L = 1.2H) Accuracy (%) 10 Output Current (mA) -25 0 25 50 75 100 Temperature (C) www.analogictech.com 2522.2009.06.1.0 PRODUCT DATASHEET AAT2522 SwitchRegTM Dual High-Current, Low-Noise, Step-Down Regulators Typical Characteristics Step-Down Converter Output Voltage Error vs. Temperature Step-Down Converter Output Voltage Error vs. Temperature (VIN = 4.2V; VOUT = 3.3V) Output Voltage Error (%) Output Voltage Error (%) (VIN = 3.6V; VOUT = 2.5V) 2.0 1.5 1.0 0.5 0.0 -0.5 IOUT = 1A IOUT = 1.5A IOUT = 3A -1.0 -1.5 -2.0 -50 -25 0 25 50 75 2.0 IOUT = 1A IOUT = 1.5A IOUT = 2A IOUT = 3A 1.5 1.0 0.5 0.0 -0.5 -1.0 -1.5 -2.0 -50 100 -25 0 Temperature (C) No Load Input Current vs. Input Voltage 110 100 90 80 70 85C 25C -40C 60 50 2.7 2.9 3.1 3.3 3.5 3.7 3.9 4.1 4.3 4.5 4.7 4.9 5.1 5.3 5.5 Frequency Variation (%) 120 Input Current (A) 75 100 (VOUT = 1.8V; IOUT = 1.5A) 130 5 4 3 2 1 0 -1 -2 -3 -4 -5 2.7 Input Voltage (V) 1.50 1.45 1.40 1.35 1.30 1.25 20 40 4.3 4.7 5.1 5.5 Step-Down Converter Soft Start 60 80 4 3 2 1 0 2 1 0 100 Temperature (C) 2522.2009.06.1.0 3.9 (VIN = 3.6V; VOUT = 1.8V; IOUT = 1.5A; CFF = 100pF) Enable Voltage (top) (V) Output Voltage (middle) (V) 1.55 0 3.5 Inductor Current (bottom) (A) (VIN = 3.6V; VOUT = 1.8V; IOUT = 1.5A) 1.60 -20 3.1 Input Voltage (V) Step-Down Converter Switching Frequency vs. Temperature Switching Frequency (MHz) 50 Step-Down Converter Switching Frequency vs. Input Voltage (VEN1 = VEN2 = VIN) 1.20 -40 25 Temperature (C) Time (100s/div) www.analogictech.com 7 PRODUCT DATASHEET AAT2522 SwitchRegTM Dual High-Current, Low-Noise, Step-Down Regulators Typical Characteristics (IOUT = 2.25A to 3.0A; VIN = 3.6V; VOUT = 1.2V; COUT = 22F) 4 1 0.3A 0 1.4 1.2 1.0 0.8 5 4 3.0A 3 2.25A 2 1.4 1.2 1.0 Output Current (top) (A) 2 Output Current (top) (A) 3.0A 3 Output Voltage (bottom) (V) Step-Down Converter Load Transient Response (IOUT = 0.3A to 3.0A; VIN = 3.6V; VOUT = 1.2V; COUT = 22F) Output Voltage (bottom) (V) Step-Down Converter Load Transient Response 0.8 Time (100s/div) Time (100s/div) (IOUT = 2.25A to 3.0A; VIN = 4.2V; VOUT = 3.3V; COUT = 22F) 4 2 1 0.3A 3.7 0 3.5 3.3 3.1 2.9 5 2 3.5 3.3 3.1 2.9 Time (100s/div) Step-Down Converter Line Transient Response Step-Down Converter Line Transient Response (VIN = 3.6V to 4.3V; VOUT = 1.2V; IOUT = 3A) (VIN = 3.6V to 4.3V; VOUT = 1.8V; IOUT = 3A) 2 1.3 1.2 1.1 1.0 Input Voltage (top) (V) Input Voltage (top) (V) 3.6V 5 4 3 2 Time (200s/div) 8 4.3V 3.6V 2.0 1.9 1.8 1.7 1.6 Output Voltage (bottom) (V) 4.3V Output Voltage (bottom) (V) 5 3 3 2.25A Time (100s/div) 4 4 3.0A Output Current (top) (A) 3.0A Output Current (top) (A) 3 Output Voltage (bottom) (V) Step-Down Converter Load Transient Response (IOUT = 0.3A to 3.0A; VIN = 4.2V; VOUT = 3.3V; COUT = 22F) Output Voltage (bottom) (V) Step-Down Converter Load Transient Response Time (100s/div) www.analogictech.com 2522.2009.06.1.0 PRODUCT DATASHEET AAT2522 SwitchRegTM Dual High-Current, Low-Noise, Step-Down Regulators Typical Characteristics Step-Down Converter Output Ripple (VIN = 3.6V to 4.3V; VOUT = 2.5V; IOUT = 3A) (VIN = 3.6V; VOUT = 1.2V; IOUT = 1mA) Input Voltage (top) (V) 3 4.3V 3.6V 2 2.9 2.7 2.5 2.3 2.1 3.6V 0V 1.22 1.20 0.4 1.18 0.2 0.0 Time (100s/div) Step-Down Converter Output Ripple (VIN = 3.6V; VOUT = 1.2V; IOUT = 3A) (VIN = 4.2V; VOUT = 3.3V; IOUT = 1mA) 0V 1.22 1.20 1.18 3.5 3.0 2.5 4.2V 0V 3.35 3.30 3.25 0.2 0.0 Time (500ns/div) Step-Down Converter Short Circuit Protection (VIN = 4.2V; VOUT = 3.3V; IOUT = 3A) (VIN = 5V; VOUT = 1.8V; CFF = 100pF) 0V 3.35 3.30 3.25 3.1 3.0 2.9 Time (500ns/div) 2522.2009.06.1.0 5 3 1 1.8V 0V 4 2 0 Inductor Current (bottom) (A) 4.2V LX Voltage (top) (V) Output Voltage (middle) (V) Step-Down Converter Output Ripple LX Voltage (top) (V) Inductor Current (bottom) (A) Output Voltage (middle) (V) Time (500ns/div) LX Voltage (top) (V) Inductor Current (bottom) (A) 3.6V Output Voltage (middle) (V) Step-Down Converter Output Ripple LX Voltage (top) (V) Inductor Current (bottom) (A) Output Voltage (middle) (V) Time (200s/div) LX Voltage (top) (V) Inductor Current (bottom) (A) 4 Output Voltage (bottom) (V) 5 Output Voltage (middle) (V) Step-Down Converter Line Transient Response Time (100s/div) www.analogictech.com 9 PRODUCT DATASHEET AAT2522 SwitchRegTM Dual High-Current, Low-Noise, Step-Down Regulators Functional Block Diagram IN1 Slope Comp VCC1 FB1 AGND1 0.6V REF Osc Control Logic INP LX1 PGND1 TSHDN EN1 IN2 Slope Comp VCC2 FB2 AGND2 0.6V REF Control Logic Osc INP LX2 PGND2 TSHDN EN2 Functional Description The AAT2522 dual step-down regulators provide highperformance operation with a 1.4MHz switching frequency. The AAT2522 regulators are completely independent, including separate power supply inputs and enable signals. The highly integrated controller minimizes the external component requirements, optimizes efficiency over the complete load range, and produces reduced ripple and spectral noise. Apart from the small bypass input capacitor, only a small LC filter is required at the output. Typically, a 3.3H inductor and a 22F ceramic capacitor are recommended for a 3.3V output (see table of recommended values). At dropout, the converter duty cycle increases to 100% and the output voltage tracks the input voltage minus the RDS(ON) drop of the high-side P-channel MOSFET (plus the DC drop of the external inductor and PCB layout). The device integrates extremely low RDS(ON) MOSFETs to achieve low dropout voltage during 100% duty cycle operation. 10 This is advantageous in applications requiring high output voltages (typically > 2.5V) at low input voltages. The integrated low-loss MOSFET switches can provide greater than 85% efficiency at full load (5V Input to 3.3V Output). Light-load, low-noise operation maintains high efficiency, low ripple and low spectral noise with low current conditions (typically < 150mA). In battery-powered applications, as VIN decreases, the converter dynamically adjusts the operating frequency prior to dropout to maintain the required high duty-cycle and maintain accurate output regulation. The regulators will maintain output regulation until either the dropout voltage limit is exceeded, or the input under-voltage threshold is reached. The AAT2522 typically achieves better than 0.5% output regulation across the input voltage and output load range. A current limit of 4.0A (typical) protects the IC and system components from short-circuit damage. Typical no load quiescent current is 90A. www.analogictech.com 2522.2009.06.1.0 PRODUCT DATASHEET AAT2522 SwitchRegTM Dual High-Current, Low-Noise, Step-Down Regulators Thermal protection completely disables switching when the maximum junction temperature is detected. The junction over-temperature threshold is 140C with 15C of hysteresis. Once an over-temperature or over-current fault condition is removed, the output voltage automatically recovers. over-temperature threshold is 140C with 15C of hysteresis. Once an over-temperature or over-current fault conditions is removed, the output voltage automatically recovers. Peak current mode control and optimized internal compensation provide high loop bandwidth and excellent response to input voltage and fast load transient events. Soft start eliminates output voltage overshoot when the enable or the input voltage is applied. Under-voltage lockout prevents spurious start-up events. Internal bias of all circuits is controlled via the VCC input. Under-voltage lockout (UVLO) guarantees sufficient VIN bias and proper operation of all internal circuitry prior to activation. Control Scheme Inductor Selection The AAT2522 regulators are peak current-mode, stepdown converters. The controller senses the current through the high-side P-channel MOSFET for current loop control, as well as short-circuit and overload protection. A fixed slope compensation signal is added to the sensed current to maintain stability for duty cycles greater than 50%. The resulting peak current-mode loop appears as a voltage-programmed current source in parallel with the output capacitor. The step-down converter uses peak current mode control with slope compensation to maintain stability for duty cycles greater than 50%. The output inductor value must be selected so the inductor current down slope meets the internal slope compensation requirements. Therefore, the inductor should be set equal to the output voltage numeric value in H. This guarantees that there is sufficient internal slope compensation. The output of the voltage error amplifier programs the current-mode loop for the necessary peak switch current to force a constant output voltage for all load and line conditions. Internal loop compensation terminates the transconductance voltage error amplifier output. The reference voltage is internally set to program the converter output voltage greater than or equal to 0.6V. Soft-Start / Enable Soft-start limits the current surge seen at the input and eliminates output voltage overshoot. When pulled low, the enable input forces the AAT2522 into a low-power non-switching state. The total input current during shutdown is less than 1A. Component Selection Manufacturer's specifications list both the inductor DC current rating, which is a thermal limitation, and the peak current rating, which is determined by the saturation characteristics. The inductor should not show any appreciable saturation under normal load conditions. Some inductors may meet the peak and average current ratings yet result in excessive losses due to a high DCR. Always consider the losses associated with the DCR and its effect on the total converter efficiency when selecting an inductor. The 3.3H CDRH6D38NP series Sumida inductor has a 15m worst case DCR and a 3.5A DC current rating. With a 3A load, the inductor DCR conduction loss is 135mW, which gives less than 1.4% loss in efficiency for a 3A, 3.3V output. Output Capacitor Selection Protection Circuitry For overload conditions, the peak input current is limited. To minimize power dissipation and stresses under current limit and short-circuit conditions, switching is terminated after entering current limit for a series of pulses. Switching is terminated for seven consecutive clock cycles after a current limit has been sensed for a series of four consecutive clock cycles. Thermal protection completely disables switching when internal dissipation becomes excessive. The junction 2522.2009.06.1.0 Input Under-Voltage Lockout The output capacitor limits the output ripple and provides holdup during large load transitions. A 10F to 22F X5R or X7R ceramic capacitor typically provides sufficient bulk capacitance to stabilize the output during large load transitions and has the ESR and ESL characteristics necessary for low output ripple. The output voltage droop due to a load transient is dominated by the capacitance of the ceramic output capacitor. During a step increase in load current, the ceramic output capacitor alone supplies the load current until the loop www.analogictech.com 11 PRODUCT DATASHEET AAT2522 SwitchRegTM Dual High-Current, Low-Noise, Step-Down Regulators responds. Within two or three switching cycles, the loop responds and the inductor current increases to match the load current demand. The first-order relationship of the output voltage droop during the three switching cycles to the output capacitance can be estimated by: COUT = 3 * IO VDROOP * fSW Once the average inductor current increases to the DC load level, the output voltage recovers. The above equation establishes a limit on the minimum value for the output capacitor with respect to load transients. The internal voltage loop compensation also limits the minimum output capacitor value to 10F. This is due to its effect on the loop crossover frequency (bandwidth), phase margin, and gain margin. Increased output capacitance will reduce the crossover frequency with greater phase margin. Input Capacitor Selection Select a 10F to 22F X7R or X5R ceramic capacitor for the input. To estimate the required input capacitor size, determine the acceptable input ripple level (VPK-PK) and solve for CIN. The calculated value varies with input voltage and is a maximum when VIN is double the output voltage (VIN = 2x VO): CIN = D * (1 - D) VPKPK - ESR * fSW IO and D = VO VIN The peak ripple voltage occurs when VIN = 2x VO (50% duty cycle), resulting in a minimum output capacitance recommendation: CIN(MIN) = 1 VPKPK - ESR * 4 * fSW IO Always examine the ceramic capacitor DC voltage coefficient characteristics when selecting the proper value. For example, the derated capacitance of a 10F, 6.3V, X5R ceramic capacitor with 5.0V DC applied is actually about 6F. The maximum input capacitor RMS current is: IRMS = IO * IRMS = IO * 12 D * (1 - D) VO V * 1- O VIN VIN The input capacitor RMS ripple current varies with the input and output voltage and will always be less than or equal to half of the total DC load current: IRMS(MAX) = IO occurs when VIN = 2 * VO 2 The term D (1-D) appears in both the input voltage ripple and input capacitor RMS current equations and is a maximum when VO is twice VIN. This is why the input voltage ripple and the input capacitor RMS current ripple are a maximum at 50% duty cycle. The input capacitor provides a low impedance loop for the edges of pulsed current drawn by the AAT2522. Low ESR/ESL X7R and X5R ceramic capacitors are ideal for this function. To minimize stray inductance, the capacitor should be placed as closely as possible to the IC. This keeps the high frequency content of the input current localized, minimizing EMI and input voltage ripple. The proper placement of the input capacitor (C1) can be seen in the evaluation board layout in the Layout section of this datasheet (see Figure 3). A laboratory test set-up typically consists of two long wires running from the bench power supply to the evaluation board input voltage pins. The inductance of these wires, along with the low-ESR ceramic input capacitor, can create a high Q network that may affect converter performance. This problem often becomes apparent in the form of excessive ringing in the output voltage during load transients. Errors in the loop phase and gain measurements can also result. Since the inductance of a short PCB trace feeding the input voltage is significantly lower than the power leads from the bench power supply, most applications do not exhibit this problem. In applications where the input power source lead inductance cannot be reduced to a level that does not affect the converter performance, a high ESR tantalum or aluminum electrolytic should be placed in parallel with the low ESR/ESL bypass ceramic capacitor. This dampens the high Q network and stabilizes the system. Adjustable Feedback Network The output voltage on the AAT2522 is programmed with external resistors ROUT-FB and RFB-GND. To limit the bias current required for the external feedback resistor string while maintaining good noise immunity. Although a larger value will further reduce quiescent current, it will also increase the impedance of the feedback node, mak- www.analogictech.com 2522.2009.06.1.0 PRODUCT DATASHEET AAT2522 SwitchRegTM Dual High-Current, Low-Noise, Step-Down Regulators ing it more sensitive to external noise and interference. Therefore, the recommended value range for RFB-GND (R3 and R5 in Figure 2) is 100k for good noise immunity or 221k for reduced no load input current. The external resistor ROUT-FB (R2 and R4 in Figure 2), combined with an external 100pF feed forward capacitor (C5 and C6 in Figure 2), delivers enhanced transient response for extreme pulsed load applications and reduces ripple in light load conditions. The addition of the feed forward capacitor typically requires a larger output capacitor (COUT) for stability. The external resistors set the output voltage according to the following equation: or solving for ROUT-FB There are three types of losses associated with the AAT2522 step-down converter: switching losses, conduction losses, and quiescent current losses. Conduction losses are associated with the RDS(ON) characteristics of the power output switching devices: PLOSS(RES) = IO2 * RDS(ON)H * VO VIN - VO + RDS(ON)L * VIN VIN PLOSS(SW) = tSW * fSW * IO * VIN VO - 1 * RFB-GND 0.6V R3 = R5= 100k VOUT (V) R2 = R4 (k) 1.0 1.2 1.5 1.8 2.2 2.5 3.3 4.2 4.6 5 65.5 100 150 200 267 316 453 604 655 806 The term tSW is used to estimate the full load step-down converter switching losses. Finally, the losses associated with the controller bias requirements are based the regulator's quiescent current (IQ): PLOSS(BIAS) = IQ * VIN Summing the three power loss terms together provides the total power loss that the AAT2522 package must dissipate: PTOTAL = PLOSS(RES) + PLOSS(SW) + PLOSS(BIAS) Table 1: Step-Down Converter Feedback Resistor Selection for Different Output Voltages. The typical circuit shown in the AAT2522 evaluation schematic is intended to be general purpose and suitable for most applications. In applications where transient load steps are more severe and the restriction on output voltage deviation is more stringent. To handle these cases some simple adjustments can be made. The schematic in Figure 2 shows the configuration for improved transient response in an application where the output is stepped down to 1.2V. The adjustments consist of adding an additional 22F output capacitor, increasing the value of the feed forward capacitor C6 to 1nF, and adding the bias RC filter networks R1, C3 and R6, C4 in Figure 2. 2522.2009.06.1.0 Thermal Calculations Switching losses are dominated by the gate charge of the power output switching devices. At full load, assuming continuous conduction mode (CCM), a simplified form of the switching losses is given by: R VO = 0.6V * 1 + OUT-FB RFB-GND ROUT-FB = Applications Information For the condition where the step-down converter is in dropout at 100% duty cycle, the total device dissipation reduces to: PTOTAL = IO2 * RDS(ON)H = VO + IQ * VIN VIN Since RDS(ON), quiescent current, and switching losses all vary with input voltage, the total losses should be investigated over the complete input voltage range. www.analogictech.com 13 PRODUCT DATASHEET AAT2522 SwitchRegTM Dual High-Current, Low-Noise, Step-Down Regulators Given the total losses, the maximum junction temperature can be derived from the JA for the TDFN34-16 package, which is 50C/W. TJ(MAX) = PTOTAL * JA + TAMB Assuming the operating ambient temperature is 85C (the worst case), the maximum power dissipation for the TDFN34-16 package is determined in the following equation: PMAX = TJ(MAX) - TAMB JA 140C - 85C = 1.1W 50C/W The power dissipation varies with the duty cycle and the output current of the converters. Given the maximum power dissipation of the TDFN34-16 package at 25C and 85C, the relationship between the maximum allowable load for each channel and percent duty cycle are expressed in Figure 1. As illustrated in Figure 1, the load limitation varies with the percentage of duty cycle and the operating ambient temperature. The total maximum load for both channels running at the same time in an 85C ambient is about 4A (2A per channel). Therefore, if channel 1 is running at 1A, the maximum allowable load for channel 2 is no more than 3A to prevent the thermal shutdown. However, the maximum allowable load for each channel running at room temperature can increase up to 3A. In high current applications, the exposed pad needs to be connected to a thick power ground plane through vias for thermal dissipation. Layout Recommendations The suggested PCB layout for the AAT2522 is shown in Figures 3 and 4. The following guidelines should be used to help ensure a proper layout. 1. Maximum Output Current vs. Duty Cycle Maximum Output Current (A) (VIN = 3.6V) 4 85C 25C 3.5 2. 3 3. 2.5 2 1.5 4. 1 0.5 0 0 10 20 30 40 50 60 70 80 90 100 Duty Cycle (%) 5. Figure 1: Maximum Allowable Current for AAT2522 Step-Down Converters. 14 Place the input capacitor (CIN) as closely as possible to VIN and PGND. Split the input supply tray to separate the two input capacitors in order to prevent noise coupling between two channels at heavy load. The output capacitor and inductor should be connected as closely as possible. The inductor connection to the LX pin should be as short as possible. The feedback trace or FB pin should be separated from any power trace and connected as closely as possible to the load point. Sensing along a highcurrent load trace will degrade DC load regulation. The resistance of the trace from the load return to PGND should be kept to a minimum. This will help to minimize any error in DC regulation due to differences in the potential of the internal signal ground and the power ground. Connect unused signal pins to ground to avoid unwanted noise coupling. www.analogictech.com 2522.2009.06.1.0 PRODUCT DATASHEET AAT2522 SwitchRegTM Dual High-Current, Low-Noise, Step-Down Regulators VIN 3 R1 100 2.7V-5.5V C1 10F EN2 C3 0.1F 3 2 1 2 U1 AAT2522 IRN IN2 LX2 VCC2 FB2 AGND2 EN2 VOUT2 L2 13 3.3H 15 C5 opt R2 453k R3 100k 16 3.3V/3A C7 22F C8 opt 1 6 IN1 LX1 1.5H R6 100 7 5 EN1 C2 10F 3 2 IN1 FB1 VCC1 AGND1 C4 0.1F 4 EN1 PGND1 PGND2 PGND1 VOUT1 L1 8 11 C6 opt R5 100k 12 1.2V/3A R4 100k C9 22F C10 opt 10 1 14 9 EP U1 C1, C2 C3, C4 C5, C6 C7-C9 L1 L2 R1-R6 AAT2522IRN AnalogicTech, TDFN34-16 Ceramic cap, MLC, 10F/10V, 0803 Ceramic cap, MLC, 0.1F/10V, 0402 Ceramic cap, MLC, 100pF/10V, 0402, optional Ceramic cap, MLC, 22F/10V, 0805 1.5H, Sumida, CDRH4D22HPNP-1R5NC, 3.9A, 25m 3.3H, Sumida, CDRH6D38NP-3R3N, 3.5A, 15m Carbon film resistor, 0402 Figure 2: AAT2522 Evaluation Board Schematic and Bill of Materials. Figure 3: AAT2522 Evaluation Board Top Side Layout. 2522.2009.06.1.0 Figure 4: AAT2522 Evaluation Board Bottom Side Layout. www.analogictech.com 15 PRODUCT DATASHEET AAT2522 SwitchRegTM Dual High-Current, Low-Noise, Step-Down Regulators AAT2522 Design Example Specifications VOUT1 = 3.3V @ 1A, Pulsed Load ILOAD = 1A VOUT2 = 1.2V @ 2A, Pulsed Load ILOAD = 2A VIN1 = 3.6V FS = 1.4MHz TAMB = 85C in TDFN34-16 Package Step-Down Converter Output Inductor The internal slope compensation for the AAT2522 is set to 75% of the inductor current down slope for a 1.8V output and 1.8H inductor: 0.75 * VO 0.75 * 1.8V A = = 0.75 L 1.8H s m= For 3.3V and 1.2V outputs, the inductor values are given in the following equations: L= L= 0.75 * VO 0.75 * 3.3V = = 3.3H; use 3.3H m A 0.75A s 0.75 * VO 0.75 * 1.2V = = 1.2H; use 1.5H m A 0.75A s For Sumida inductor, CDRH6D38NP-3R3N, 3.3H, ISAT = 3.5A, DCR = 15m. For Sumida inductor, CDRH4D22HPNP-1R5NC, ISAT = 3.9A, 1.5H, DCR = 25m. I1 = VOUT1 V 3.3V 3.3V * 1 - OUT1 = * 1= 0.06A VIN 3.3H * 1.4MHz 3.6V L1 * FS I2 = VOUT2 V 1.2V 1.2V * 1 - OUT2 = * 1= 0.476A L1 * FS VIN 1.2H * 1.4MHz 3.6V IPK1 = IOUT1 + I1 = 1A + 0.03A = 1.03A 2 IPK2 = IOUT2 + I2 = 2A + 0.476A = 2.5A 2 16 www.analogictech.com 2522.2009.06.1.0 PRODUCT DATASHEET AAT2522 SwitchRegTM Dual High-Current, Low-Noise, Step-Down Regulators Step-Down Converter Output Capacitor VDROOP = 0.2V COUT = 3 * ILOAD 3 * 2A = = 21.4F; use 22F 0.2V * 1.4MHz VDROOP * FS IRMS(MAX) = VOUT2 * (VIN(MAX) - VOUT2) 1 1.2V * (5.5V - 1.2V) * = 129mARMS = L * FS * VIN(MAX) 2 * 3 1.5H * 1.4MHz * 5.5V 2* 3 1 * PRMS = ESR * IRMS2 = 5m * (129mA)2 = 83W Step-Down Converter Input Capacitor Input Ripple VPP = 50mV CIN = IRMS = 1 VPP - ESR * 4 * FS IO = 1 50mV - 5m * 4 * 1.4MHz 0.2A = 9F; use 10F IOUT = 1A 2 P = ESR * (IRMS2) = 5m * (1A)2 = 5mW AAT2522 Losses All values assume at 85C ambient temperature and thermal resistance of 50C/W in the TDFN34-16 package. PTOTAL = IOUT12 * (RDS(ON)H * VOUT1 + RDS(ON)L * [VIN -VOUT1]) + (tsw * FS * IOUT1 + IQ1) * VIN VIN + IOUT22 * (RDS(ON)H * VOUT2 + RDS(ON)L * [VIN -VOUT2]) + (tsw * FS * IOUT2 + IQ2) * VIN VIN 2 PTOTAL = 1A * (0.12 * 3.3V + 0.085 * [3.6V - 3.3V]) + (5ns * 1.4MHz * 1A + 84A) * 3.6V 3.6V + 2A2 * (0.12 * 1.2V + 0.085 * [3.6V - 1.2V]) + (5ns * 1.4MHz * 2A + 84A) * 3.6V 3.6V PTOTAL = 0.58W TJ(MAX) = TAMB + JA * PLOSS = 85C + (50C/W) * 0.58mW = 114C 2522.2009.06.1.0 www.analogictech.com 17 PRODUCT DATASHEET AAT2522 SwitchRegTM Dual High-Current, Low-Noise, Step-Down Regulators Ordering Information Package Marking Part Number (Tape and Reel)1 TDFN34-16 9BXYY AAT2522IRN-1-T1 All AnalogicTech products are offered in Pb-free packaging. The term "Pb-free" means semiconductor products that are in compliance with current RoHS standards, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. For more information, please visit our website at http://www.analogictech.com/about/quality.aspx. Package Information TDFN34-162 3.000 0.050 1.600 0.050 Detail "A" 3.300 0.050 4.000 0.050 Index Area 0.350 0.100 Top View 0.230 0.050 Bottom View C0.3 (4x) 0.050 0.050 0.450 0.050 0.850 MAX Pin 1 Indicator (optional) 0.229 0.051 Side View Detail "A" All dimensions in millimeters. 1. Sample stock is generally held on part numbers listed in BOLD. 2. The leadless package family, which includes QFN, TQFN, DFN, TDFN and STDFN, has exposed copper (unplated) at the end of the lead terminals due to the manufacturing process. A solder fillet at the exposed copper edge cannot be guaranteed and is not required to ensure a proper bottom solder connection. 18 www.analogictech.com 2522.2009.06.1.0 PRODUCT DATASHEET AAT2522 SwitchRegTM Dual High-Current, Low-Noise, Step-Down Regulators Advanced Analogic Technologies, Inc. 3230 Scott Boulevard, Santa Clara, CA 95054 Phone (408) 737-4600 Fax (408) 737-4611 (c) Advanced Analogic Technologies, Inc. AnalogicTech cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in an AnalogicTech product. No circuit patent licenses, copyrights, mask work rights, or other intellectual property rights are implied. AnalogicTech reserves the right to make changes to their products or specifications or to discontinue any product or service without notice. Except as provided in AnalogicTech's terms and conditions of sale, AnalogicTech assumes no liability whatsoever, and AnalogicTech disclaims any express or implied warranty relating to the sale and/or use of AnalogicTech products including liability or warranties relating to fitness for a particular purpose, merchantability, or infringement of any patent, copyright or other intellectual property right. In order to minimize risks associated with the customer's applications, adequate design and operating safeguards must be provided by the customer to minimize inherent or procedural hazards. Testing and other quality control techniques are utilized to the extent AnalogicTech deems necessary to support this warranty. Specific testing of all parameters of each device is not necessarily performed. AnalogicTech and the AnalogicTech logo are trademarks of Advanced Analogic Technologies Incorporated. All other brand and product names appearing in this document are registered trademarks or trademarks of their respective holders. 2522.2009.06.1.0 www.analogictech.com 19