HP Relay for control panel of 10A (2c/3c/4c) HP RELAYS FEATURES 1. High-capacity and long life Mechanical life is more than 10 million operations and, with electrical life of more than 200,000 operations (resistive load 10 A; inductive load 7.5 A), the relay has excellent inductive load durability. 2. Easy mounting and wiring The terminal arrangement is apparent at a glance and wiring is easy. Moreover, quick tab terminal is also possible. 3. Operation indicator option Optional operation indicators are available for easy visual confirmation that relays are operating. They simplify maintenance. 4. Wide range of sockets and terminal sockets To enable use with DIN rails, DIN terminal sockets are also available. RoHS compliant TYPICAL APPLICATIONS HP relays enjoy wide use in various applications, particularly in automation controls and remote controls. Applications include: 1. Industrial machinery For controlling positioning, pressure, and temperature in molding equipment, boilers, pumps, charging pressure equipment, measuring and evaluation equipment, textile machines, etc. 2. Machine tools Control of positioning and directional change in turning machines, lathes, borers, etc. 3. Food processing packing machines Automatic control of packing equipment for milk and seafood, bottling, canning, and packaging 4. Office equipment Control of copiers, time recorders, etc. 5. Coin operate machines Control of food, cigarette, and other vending machines 6. Measuring devices and equipment For repeating installation of control signals and in power amplifiers 7. Generators, transformers and power receiving equipment. Functional parts in protective equipment, functional assistance in automatic adjustment equipment, telemeters and other remote monitoring equipment 8. Control of conveyance equipment Control panels for elevators, escalators, and other conveyance equipment, control of all kinds industrial transport equipment such as conveyors. 9. Amusement equipment Control of equipment in amusement parks, etc., control of bowling alley equipment, control of fountains in public parks ORDERING INFORMATION HP Contact arrangement 2: 2 Form C 3: 3 Form C 4: 4 Form C Terminal arrangement Nil: Plug-in terminal TM: TM type (2 Form C only) M: Direct mounting (3 Form C only) Operation indication Nil: Without indication L: With indication Nominal coil voltage AC 24, 48, 100, 115, 200, 220, 240 V DC 12, 24, 48, 100, 110 V Contact material F: 4 Form C, Silver alloy (cadmium-free) Nil: 2 Form C, 3 Form C (Silver) Panasonic Corporation With LED indicator type Nominal coil voltage: 24 V AC 12, 24, 48 V DC With neon lamp type Nominal coil voltage: 100, 115, 200, 220, 240 V AC 100, 110 V DC Automation Controls Business Unit industrial.panasonic.com/ac/e ASCTB81E 201201-T HP TYPES 1. Plug-in type Nominal coil voltage 24V AC 48V AC 100V AC 115V AC 200V AC 220V AC 240V AC 12V DC 24V DC 48V DC 100V DC 110V DC 2 Form C Part No. HP2-AC24V HP2-AC48V HP2-AC100V HP2-AC115V HP2-AC200V HP2-AC220V HP2-AC240V HP2-DC12V HP2-DC24V HP2-DC48V HP2-DC100V HP2-DC110V 3 Form C Part No. HP3-AC24V HP3-AC48V HP3-AC100V HP3-AC115V HP3-AC200V HP3-AC220V HP3-AC240V HP3-DC12V HP3-DC24V HP3-DC48V HP3-DC100V HP3-DC110V 4 Form C Part No. HP4-AC24V-F HP4-AC48V-F HP4-AC100V-F HP4-AC115V-F HP4-AC200V-F HP4-AC220V-F HP4-AC240V-F HP4-DC12V-F HP4-DC24V-F HP4-DC48V-F HP4-DC100V-F HP4-DC110V-F 3 Form C Part No. HP3-L-AC24V HP3-L-AC100V HP3-L-AC115V HP3-L-AC200V HP3-L-AC220V HP3-L-AC240V HP3-L-DC12V HP3-L-DC24V HP3-L-DC48V HP3-L-DC100V HP3-L-DC110V 4 Form C Part No. HP4-L-AC24V-F HP4-L-AC100V-F HP4-L-AC115V-F HP4-L-AC200V-F HP4-L-AC220V-F HP4-L-AC240V-F HP4-L-DC12V-F HP4-L-DC24V-F HP4-L-DC48V-F HP4-L-DC100V-F HP4-L-DC110V-F Standard packing (2 Form C): Carton: 20 pcs.; Case: 100 pcs. Standard packing (3 Form C, 4 Form C): Carton: 10 pcs.; Case: 50 pcs. 2. Plug-in type (with operation indication) Nominal coil voltage With LED indication 24V AC 100V AC 115V AC 200V AC 220V AC 240V AC 12V DC 24V DC 48V DC 100V DC 110V DC With neon lamp With LED indication With neon lamp 2 Form C Part No. HP2-L-AC24V HP2-L-AC100V HP2-L-AC115V HP2-L-AC200V HP2-L-AC220V HP2-L-AC240V HP2-L-DC12V HP2-L-DC24V HP2-L-DC48V HP2-L-DC100V HP2-L-DC110V Standard packing (2 Form C): Carton: 20 pcs.; Case: 100 pcs. Standard packing (3 Form C, 4 Form C): Carton: 10 pcs.; Case: 50 pcs. 3. TM type and Direct mount type Nominal coil voltage 24V AC 48V AC 100V AC 115V AC 200V AC 220V AC 240V AC 12V DC 24V DC 48V DC 100V DC 110V DC 2 Form C (TM type) Part No. HP2-TM-AC24V HP2-TM-AC48V HP2-TM-AC100V HP2-TM-AC115V HP2-TM-AC200V HP2-TM-AC220V HP2-TM-AC240V HP2-TM-DC12V HP2-TM-DC24V HP2-TM-DC48V HP2-TM-DC100V HP2-TM-DC110V 3 Form C (direct mount type) Part No. HP3-M-AC24V HP3-M-AC48V HP3-M-AC100V HP3-M-AC115V HP3-M-AC200V HP3-M-AC220V HP3-M-AC240V HP3-M-DC12V HP3-M-DC24V HP3-M-DC48V HP3-M-DC100V HP3-M-DC110V Standard packing: Carton: 10 pcs.; Case: 50 pcs. 4. Direct mount type (with LED indication) Nominal coil voltage With neon lamp 100V AC 115V AC 200V AC 220V AC 240V AC 100V DC 110V DC 3 Form C Part No. HP3-ML-AC100V HP3-ML-AC115V HP3-ML-AC200V HP3-ML-AC220V HP3-ML-AC240V HP3-ML-DC100V HP3-ML-DC110V Standard packing: Carton: 10 pcs.; Case: 50 pcs. Notes: 1. Standard packaging is handled in units of inner cartons. Please specify if you require inner cartons to be boxed. 2. Sockets, terminal sockets and installation brackets are not included. Please order these separately. 3. For products compliant with international standards, please refer to the standards chart. * For sockets and terminal sockets, see page 117. ASCTB81E 201201-T Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e HP RATING 1. Coil data 1) AC coils Contact arrangement 2 Form C 3 Form C 4 Form C Nominal coil voltage Nominal operating current (mA) Nominal operating power (VA) Inductance (H) 24V AC 50Hz 94mA 60Hz 78mA 50Hz 2.25VA 60Hz 1.9VA 50Hz 0.753 60Hz 0.776 48V AC 100V AC 115V AC 200V AC 220V AC 240V AC 24V AC 46.5mA 25.3mA 23.1mA 12.4mA 10.6mA 10.0mA 148.7mA 39mA 21mA 18mA 11mA 9.5mA 9.0mA 130mA 2.23VA 2.36VA 2.31VA 2.48VA 2.34VA 2.40VA 3.56VA 1.9VA 2.1VA 2.1VA 2.2VA 2.1VA 2.2VA 3.1VA 3.055 12.60 16.70 48.03 61.28 69.00 0.0494 3.106 12.03 15.83 45.81 57.90 66.26 0.475 48V AC 100V AC 115V AC 200V AC 220V AC 240V AC 24V AC 74.2mA 36.4mA 32.5mA 18.2mA 16.0mA 15.8mA 229mA 65mA 32mA 28.5mA 16mA 14.2mA 13.9mA 200mA 3.56VA 3.64VA 3.74VA 3.65VA 3.54VA 3.79VA 5.49VA 3.1VA 3.2VA 3.3VA 3.2VA 3.1VA 3.3VA 4.8VA 1.976 8.500 10.79 33.53 41.35 45.94 0.320 1.899 8.038 10.36 32.10 39.32 44.05 0.309 48V AC 100V AC 115V AC 200V AC 220V AC 240V AC 108mA 57.3mA 47.6mA 28.5mA 23.8mA 23.3mA 95mA 50mA 42mA 25mA 21mA 20.5mA 5.18VA 5.73VA 5.47VA 5.69VA 5.24VA 5.58VA 4.6VA 5.0VA 4.8VA 5.0VA 4.6VA 4.9VA 1.348 5.348 7.264 21.27 27.75 30.98 1.292 5.156 6.953 20.45 26.57 29.75 Pick-up voltage (at 20C 68F) Drop-out voltage (at 20C 68F) Max. applied voltage (at 20C 68F) 80%V or less of nominal voltage (Initial) 30%V or more of nominal voltage (Initial) 110%V of nominal voltage 80%V or less of nominal voltage (Initial) 30%V or more of nominal voltage (Initial) 110%V of nominal voltage 80%V or less of nominal voltage (Initial) 30%V or more of nominal voltage (Initial) 110%V of nominal voltage Pick-up voltage (at 20C 68F) Drop-out voltage (at 20C 68F) Max. applied voltage (at 20C 68F) 2) DC coils (20C 68F) Contact arrangement 2 Form C 3 Form C 4 Form C Nominal coil voltage Nominal current (mA) Nominal operating power (W) Coil resistance () 12V DC 109mA 1.3W 110 24V DC 48V DC 100V DC 110V DC 12V DC 54.5mA 26.7mA 14.9mA 15.0mA 120mA 1.3W 1.3W 1.5W 1.7W 1.4W 440 1,800 6,700 7,300 100 80%V or less of nominal voltage (Initial) 15%V or more of nominal voltage (Initial) 110%V of nominal voltage 24V DC 48V DC 100V DC 110V DC 12V DC 60mA 31mA 15.6mA 14.9mA 127mA 1.4W 1.5W 1.6W 1.6W 1.5W 400 1,560 6,400 7,450 95 80%V or less of nominal voltage (Initial) 15%V or more of nominal voltage (Initial) 110%V of nominal voltage 24V DC 48V DC 100V DC 110V DC 63mA 32.0mA 16.3mA 15.7mA 1.5W 1.5W 1.6W 1.7W 380 1,500 5,950 7,000 80%V or less of nominal voltage (Initial) 15%V or more of nominal voltage (Initial) 110%V of nominal voltage Notes: 1. The nominal current area is 15% (60Hz) [AC coils],. 10% (20C) [DC coils] 2. The coil resistance for DC operation is the value measured when the coil temperature is 20C 68F. Compensate 0.4% for every 1C change in temperature. 3. The relay operates in a range of 80% to 110% V of the nominal coil voltage, but ideally, in consideration of temporary voltage fluctuations, it should be operated at the nominal coil voltage. In particular, for AC operation, if the impressed voltage drops to 80% V or more below the nominal coil voltage, humming will occur and a large current will flow leading possibly to coil burnout. 4. For use with 200 V DC, connect a 6.7k (10W) resistor, in series, to the 100 V DC relay [3 Form C type is .6.4k (5W); 4 Form C type is .6.2k (10W)]. 5. As a general rule, only a pure DC voltage should be used for the coil drive. However, a DC power supply that contains ripples has characteristics that differ from pure DC. Therefore, please verify characteristics (operate voltage, release voltage, humming) using the actual circuit that will be used. Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e ASCTB81E 201201-T HP 2. Specifications Characteristics Item Arrangement Contact resistance (Initial) 2 Form C, 3 Form C Contact material 4 Form C Nominal switching capacity Min. switching capacity (Reference value)*1 Insulation resistance (Initial) Contact Rating Specifications 2 Form C, 3 Form C, 4 Form C Max. 15 m (By voltage drop 6 V DC 1A) Ag Ag alloy (cd free) 10A 250V AC (resistive load) 100mA 5V DC Min. 100M (at 500V DC) Measurement at same location as "Breakdown voltage" section. 1,000 Vrms for 1min (2 Form C, 4 Form C). 2,000 Vrms for 1min (3 Form C) (Detection current: 10mA.) 1,500 Vrms for 1min (2 Form C, 4 Form C). 2,000 Vrms for 1min (3 Form C) (Detection current: 10mA.) 1,500 Vrms for 1min (2 Form C, 4 Form C). 2,000 Vrms for 1min (3 Form C) (Detection current: 10mA.) Max. 65C 149F (By temperature method, at 40C, nominal current) Max. 25ms (2 Form C), Max.30ms (3 Form C, 4 Form C) (Nominal coil voltage applied to the coil, excluding contact bounce time.) Max. 25ms (2 Form C), Max.30ms (3 Form C, 4 Form C) (Nominal coil voltage applied to the coil, excluding contact bounce time.) (without diode) Min. 98 m/s2 (Half-wave pulse of sine wave: 11 ms; detection time: 10s.) Min. 980 m/s2 (Half-wave pulse of sine wave: 6 ms.) 10 to 55 Hz at double amplitude of 1 mm (Detection time: 10s.) 10 to 55 Hz at double amplitude of 2 mm Min. 107 Ambient temperature: -50C to +40C -58F to +104F Humidity: 5 to 85% R.H. (Not freezing and condensing at low temperature) 20 times/min. (at max. rating) 2 Form C: approx. 60g 2.12oz, 3 Form C: approx. 100g 3.53oz, 4 Form C: approx. 125g 4.41oz Between open contacts Breakdown voltage (Initial) Electrical characteristics Between contact sets Between contact and coil Temperature rise (coil) Operate time*2 Release time*2 Functional Destructive Functional Vibration resistance Destructive Mechanical Shock resistance Mechanical characteristics Expected life Conditions for operation, transport and storage*3 Conditions Max. Operating speed Unit weight Notes: *1. This value can change due to the switching frequency, environmental conditions and desired reliability level, therefore it is recommended to check this with the actual load. *2. For the AC coil types, the operate/release time will differ depending on the phase. *3. The upper limit of the ambient temperature is the maximum temperature that can satisfy the coil temperature rise value. Refer to Usage, transport and storage conditions in NOTES. 3. Electrical life 1) AC load Voltage Load 125V AC Resistive load (A) (cos=1) Inductive load (A) (cos=0.4) -- -- Current 10 5 1 7.5 3 0.7 250V AC Resistive load (A) (cos=1) Inductive load (A) (cos=0.4) 10 7.5 7.5 3 0.6 5 2 0.4 Expected life Min. 2x105 Min. 5x105 Min. 106 Min. 2x106 Note: When the electromagnet or exciting coil (Solenoid, etc.) is the load, the value of motor or lamp load is applicable. 2) DC load Voltage Load Current 24V DC Resistive load (A) -- 7.5 5 1 125V DC Inductive load (A) 7 5 3 0.6 Resistive load (A) -- 0.5 0.3 0.1 Inductive load (A) -- 0.4 0.2 0.06 Expected life Min. 2x105 Min. 5x105 Min. 106 Min. 2x106 Notes: 1. For DC inductive loads, use an arc suppressing circuit. 2. Cautions at DC load use When used under a DC load operating at high repetition rate with considerable arcing, corrosion of the contacts and/or the contact blades is likely to occur. ASCTB81E 201201-T Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e HP 4. Life of LED and neon lamp (with operation indication) Continuous 25,000 hours (approx. 3 years) 50,000 hours (approx. 5.5 years) With neon lamp With LED indication With neon lamp Use rating (ON time) 50% Approx. 6 years 100,000 hours (approx. 11 years) Schematic Neon lamp (Coil terminal No.) With LED indication Schematic LED Coil terminal No. and polarity (DC type) LED Polarity 2 Form C 3 Form C 4 Form C (+) (-) 7 2 10 2 10 1 Terminal No. Protection diode (Coil terminal No.) REFERENCE DATA 1. Life curve Mechanical life more than 10,000,000 operations 900 AC resistive load Contact current, A Operations, x104 1,000 2. Max. switching capacity 800 700 600 500 10 AC inductive load (cos=0.4) 300 200 25 100 0 0 125 V A C cos =1 VA C cos =1 10 5 0.1 10 100 Load current, A DIMENSIONS (mm inch) Plug-in type (2 Form C) DC resistive load 1 DC inductive load (L/R=7ms) 400 500 1,000 Contact voltage, V The CAD data of the products with a CAD Data mark can be downloaded from: http://industrial.panasonic.com/ac/e External dimensions CAD Data Schematic (Bottom view) 5 8 5 .197.315 .197 0.5 .020 8 1 7 2 6 44 1.732 51 2.008 3 5 4 7 .276 0.8 .031 25 .984 15 .591 Compatible with tab terminal #205 series receptacle. 0.8 .031 8 1 7 6 2 3 5 4 5.26 5.26 .207 .207 10 .394 Panasonic Corporation 5.26 .207 5.26 .207 0.8 .031 0.8 .031 9.5 .374 7.5 36 .2951.417 5.8 .228 5.3 .209 Automation Controls Business Unit Dimension: Less than 2mm .079inch: Min. 2mm .079inch less than 9mm .354inch: Min. 9mm .354inch less than 20mm .787inch: Min. 20mm .787inch: industrial.panasonic.com/ac/e Tolerance 0.2 .008 0.5 .020 1 .039 1.5 .059 ASCTB81E 201201-T HP Plug-in type (3 Form C) External dimensions CAD Data Schematic (Bottom view) 5 8 5 .197 .315 .197 38 1.496 2 10 0.5 .020 44 1.732 5 .197 11 3 1 9 6 4 8 7 5 7 .276 36 1.417 3 .118 Compatible with tab terminal #187 series receptacle. 38 1.496 11 11 .433 .433 4.75 4.75 4.75 .187 .187 .187 2.5 2.5 .098 .098 0.5 .020 5.75 .226 5.5 .217 0.5 .020 8.5 0.5 .020 .335 36 7.65 1.417 2 .079 .301 0.5 .020 4.1 2 .079 .161 Dimension: Less than 2mm .079inch: Min. 2mm .079inch less than 9mm .354inch: Min. 9mm .354inch less than 20mm .787inch: Min. 20mm .787inch: Tolerance 0.2 .008 0.5 .020 1 .039 1.5 .059 Plug-in type (4 Form C) External dimensions CAD Data Schematic (Bottom view) 9 15 11 2 0.5 .020 10 44 1.732 51 2.008 1 8 14 7 6 12 3 5 4 7 .276 0.8 .031 50 1.969 40 1.575 10 .394 0.8 0.8 .031 .031 Compatible with tab terminal #205 series receptacle. 0.8 .031 2 9 15 11 10 1 8 14 12 3 7 9 5 4 5.26 5.26 .207 .207 10 .394 ASCTB81E 201201-T 5.26 5.26 .207 .207 25 .984 10 .394 Panasonic Corporation 5.26 .207 5.26 .207 0.8 .031 0.8 .031 9.5 .374 36 7.5 1.417 .295 5.8 .228 5.3 .209 Dimension: Less than 2mm .079inch: Min. 2mm .079inch less than 9mm .354inch: Min. 9mm .354inch less than 20mm .787inch: Min. 20mm .787inch: Automation Controls Business Unit Tolerance 0.2 .008 0.5 .020 1 .039 1.5 .059 industrial.panasonic.com/ac/e HP TM type (2 Form C) External dimensions Mounting hole diagram 2.8 .110 CAD Data Relay space (Area shown by the broken line) 45.5 1.791 46.8 1.843 7 .276 0.8 .031 2-M4 screw hole or 2-4.5 dia. hole 2-M.157 screw hole or 2-.177 dia. hole 5.5 .217 24.7 .972 15 .591 2 .079 30 1.181 35.7 1.406 0.8 .031 Tolerance: 0.1 .004 Compatible with tab terminal #205 series receptacle. (Pitch for side-by-side mounting) Dimension: Less than 2mm .079inch: Min. 2mm .079inch less than 9mm .354inch: Min. 9mm .354inch less than 20mm .787inch: Min. 20mm .787inch: 5.26 .207 5.26 .207 0.8 .031 0.8 .031 Tolerance 0.2 .008 0.5 .020 1 .039 1.5 .059 Installed relay 35.7 1.406 5.3 .209 2.25R .089R 5.26 .207 4.5 .177 9.5 .374 45.5 7.5 1.791 58 2.283 .295 5.8 .228 5.26 .207 10 .394 52.3 2.059 2-M4 screw 2-M.157 Schematic (Bottom view) Direct mounting type (3 Form C) 8 7 1 2 6 5 3 4 Spring washer Nut External dimensions Mounting hole diagram 38 1.496 16 .630 4.2 .165 CAD Data Relay space (Area shown by the broken line) 2.1R .083R 44 1.732 60 2.362 73.5 7 2.894 .276 11 .433 3 .118 5 .197 Tolerance 0.2 .008 0.5 .020 1 .039 1.5 .059 2.5 .098 60 2.362 2-M4 screw hole (or 2-4.2 dia. hole) 2-M.157 screw hole (or 2-.165 dia. hole) 20.5 .807 2.1R .083R Dimension: Less than 2mm .079inch: Min. 2mm .079inch less than 9mm .354inch: Min. 9mm .354inch less than 20mm .787inch: Min. 20mm .787inch: Panel (chassis) 4.2 36 .165 1.417 16 .630 38 Compatible with tab terminal 1.496 #187 series receptacle. 11 11 .433 .433 4.75 4.75 4.75 .187 .187 .187 2.5 5.75 .098 .226 0.5 .020 5.5 0.5 .217 .020 8.5 0.5 .020 .335 36 7.65 1.417 2 .079 .301 0.5 4.1 .020 .161 2 .079 Tolerance: 0.1 .004 (Pitch for side-by-side mounting) Installed relay 2-M4 screw 2-M.157 Spring washer Panel (chassis) Nut Schematic (Bottom view) 5 .197 60 2.362 44 73.5 1.732 2.894 11 .433 20.5 .807 2 10 2 .079 40 1.575 11 3 1 9 6 4 8 7 5 16 .630 38 1.496 7 .276 36 1.417 SAFETY STANDARDS File No. E43028 UL/C-UL (Recognized) Contact rating 10A 250V AC, 1/3HP 125, 250V AC, 10A 30V DC File No. LR26550 etc. CSA (Certified) Contact rating 10A 250V AC, 1/3HP 125, 250V AC, 10A 30V DC For Cautions for Use. Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e ASCTB81E 201201-T