SECTION 1 Advantages of a Full Featured 700 Series Relay Since the launch of the 700 series relays in 2000, this product line has continuously evolved both functionally and visually. The 700 series product line has the perfect mix of historical Magnecraft relay quality combined with a dynamic arsenal of options. When mated with the Magnecraft sockets and accessories, these RoHs compliant relays provide a complete modular system that will meet all your plugin relay requirements in a package that is both visually appealing and functionally outstanding. Removable Lock-Down Door When Activated, Locks Push Button and Contacts in the Powered Position. Color-Coded Push Button Allows Manual Operation of Relay. AC Coils Red or DC Coils Blue. Finger Grip Cover Easy Removal of Relay from Socket. Gold Flashed Contacts Prevents Premature Oxidation and Increases Shelf-life. * Offers a "one stop solution" for your power management system. * Several Contact configurations and materials to meet your individual needs. * Plug-In switching capabilities from 10 mA to 20 Amps. * Several Feature Code and Operation combinations available for all budgets. Contact Viewing Window Shows Position of Contacts. Isolated Input and Output Terminals Separates Control Circuits from Load Circuits. * Ejector clips, ribbed relay housings and space-saving sockets allow for easy removal from crowded DIN rails. * Color and appearance designed for high visibility in all environments. * Wiring diagrams include NEMA and IEC standards. Slim Design Minimizes Space on DIN Rail. Module Compatible Allows for Optional Protection or LED Modules to be Used With Sockets. * Engineering availability allows for customized relay solutions. 1/2 2-Way Side or DIN Rail Mounting System Retrofits Existing Panel Mounting and 35mm DIN Rail. www.magnecraft.com 847-441-2540 Magnecraft Solution Guide 105A SECTION 1 Flag Indicator Shows Relay Status in Manual or Powered Condition. Bi-Polar LED Status Lamp Shows Coil "ON" or "OFF" Status. The Complete System Solution! I.D. Tag/Write-On Plastic Label Used for Identification of Relays in Multi-Relay Circuits. Mating Hold-Down Clip Available Safely Secures Relay to Socket. Finger-Safe Protects Operators from Live Circuits. I.D. Tag/Write-On Plastic Label Used to Match Wire Identification Tags with Socket Connections. Internal Coil Bus Jumper System Allows Connection to Adjacent Sockets Without Additional Wiring. Magnecraft Solution Guide 105A 1/3 SECTION 1 Advantages of a Plain Cover 700 Series Relay The Plain Cover Super Series relays support budget minded applications with premium performance. Maintaining the same ratings and internal components as the Full Feature Series; the Plain Cover Series perform as well as premium relays while maintaining low costs by offering several option configurations. Finger Grip Cover Easy Removal of Relay from Socket. Contact Viewing Window Shows Position of Contacts. Gold Flashed Contacts Prevents Premature Oxidation and Increases Shelf-life. * Offers a "one stop solution" for your power management system. * Several Contact configurations and materials to meet your individual needs. Isolated Input and Output Terminals Separates Control Circuits from Load Circuits. * Plug-In switching capabilities from 10 mA to 20 Amps. Slim Design Minimizes Space on DIN Rail. * Several Feature Code and Operation combinations available for all budgets. * Ejector clips, ribbed relay housings and space-saving sockets allow for easy removal from crowded DIN rails. * Color and appearance designed for high visibility in all environments. Module Compatible Allows for Optional Protection or LED Modules to be Used With Sockets. * Wiring diagrams include NEMA and IEC standards. 2-Way Side or DIN Rail Mounting System Retrofits Existing Panel Mounting and 35mm DIN Rail. * Engineering availability allows for customized relay solutions. 1/4 www.magnecraft.com 847-441-2540 Magnecraft Solution Guide 105A SECTION 1 Flag Indicator Shows Relay Status in Manual or Powered Condition. Optional Bi-Polar LED Status Lamp Shows Coil "ON" or "OFF" Status. The Complete System Solution! I.D. Tag/Write-On Plastic Label Used for Identification of Relays in Multi-Relay Circuits. Mating Hold-Down Clip Available Safely Secures Relay to Socket. Finger-Safe Protects Operators from Live Circuits. Magnecraft Solution Guide 105A 1/5 SECTION 1 782 Ice Cube Relays/DPDT, 3-10 Amp Rating (DC & AC) C UL US Flag indicator Push-To-Test Button UL Listed When Used With Magnecraft Sockets. Removable Lock-Down Door UL Recognized File No. E43641 LED Status Lamp Finger Grip Cover Removable I.D. Tag Contact Viewing Window Contact options for different power levels Gold Flashed Contacts WHITE General Specifications Units ~ ~ Minimum Switching Requirement Coil Characteristics Voltage Range Operating Range Drop-out voltage threshold ~ Operations @ Rated Current Unpowered Between coil and contact Between poles Between contacts 1 12 5 14 2 22 6 24 9 11 10 21 13 A1 4 42 4 8 42 44 8 12 44 41 12 14 41 A2 14 NEMA A2 IEC NEMA Wiring IEC 1/14 Diagram Bottom View 782XBX3 Standard DPDT Silver Alloy 10 300 10A @120V 50/60Hz 8A @277V 50/60Hz 8A @28V 1/3 @120VAC 1 @277 VAC B300 100 @5VDC (.5W) Low Level DPDT Bifurcated 3 240 3A @120V 50/60Hz 3A @240V 50/60Hz 3A @30V 1/16 @120VAC 6....240 6....125 85% to 100% 80% to 100% 1.2 0.9 15% 10% 6....240 6....125 85% to 100% 80% to 100% 1.2 0.9 15% 10% 6....240 6....125 85% to 100% 80% to 100% 1.2 0.9 15% 10% 200,000 10,000,000 20 1500 1500 1500 200,000 10,000,000 20 1500 1500 1500 100,000 10,000,000 20 1500 1500 1500 UL, CSA, CE -40...+85 -40...+55 3, 10 - 55 Hz 10 IP 40 36 UL, CSA, CE -40...+85 -40...+55 3, 10 - 55 Hz 10 IP 40 36 UL, CSA, CE -40...+85 -40...+55 3, 10 - 55 Hz 10 IP 40 36 VA W (Resistive) ~ ~ ~ Standard version Storage Operation Operational ms V(rms) V(rms) V(rms) C C g-n g-n grams 782XBX1, 2, 3 1 12 35 32 14 7 9 34 11 11 13 31 A1 782XBX2 Low Level DPDT Fine Silver, Gold Diffused 3 240 3A @120V 50/60Hz 3A @240V 50/60Hz 3A @28V 1/10 @120VAC 1/10 @240 VAC C300 3 @17VDC (.04W) V V ~ % of Nominal ~ Environment Product certifications Ambient air temperature around the device Vibration resistance Shock resistance Degree of protection Weight A V Resistive Resistive Resistive HP HP Pilot Duty mA ~ Average consumption Performance Characteristics Electrical Life (UL508) Mechanical Life Operating time (response time) Dielectric strength 782XBX1 (UL 508) Contact Characteristics Number and type of Contacts Contact materials Thermal (Carrying) Current Maximum Switching Voltage Switching Current @ Voltage Full Featured Dimensions 1 12 5 14 2 0.2722 (7) 6 24 4 42 8 44 9 11 13 A1 10 21 12 41 14 A2 NEMA IEC1.54 (39.1) 0.02 (0.5) 1 12 5 14 2 22 0.83 (21) 6 24 9 11 10 21 13 A1 0.24 (6.0) 3 32 7 34 4 42 8 44 Plain Cover Dimensions 0.27 0.83 (21) 0.02 0.83 (0.5) (7) (21) 12 11 1.1 31 41 (27.9) 14 A2 NEMA IEC 3 @17VDC (.04W) 1.1 (27.9) 1.54 (39.1) 1.4 (35.5) 0.24 (6.0) 0.24 (6.0) Magnecraft Solution Guide 105A 1.1 (27.9) NEW NEW NEW NEW NEW Full Featured Standard Part Numbers 847-441-2540 Plain Cover BOLD-FACED PART NUMBERS ARE NORMALLY STOCKED DPDT Part Number DPDT Part Number (Plain Cover) 10 Amp (Full Feature) 3 Amp, Bifurcated Nominal Voltage Coil Resistance AC Operated 6 VAC 50/60 Hz 12 VAC 50/60 Hz 24 VAC 50/60 Hz 120 VAC 50/60 Hz 220-230 VAC 50/60 Hz 240 VAC 50/60 Hz DPDT Part Number (Full Feature) 10 Amp 9.6 Ohms 46 Ohms 180 Ohms 4430 Ohms 15000 Ohms 15720 Ohms 782XBX2M4L-6A 782XBX2M4L-12A 782XBX2M4L-24A 782XBX2M4L-120A 782XBX2M4L-220/230A 782XBX2M4L-240A 782XBX2C-6A 782XBX2C-12A 782XBX2C-24A 782XBX2C-120A 782XBX2C-220/230A 782XBX2C-240A 782XBX3M4L-6A 782XBX3M4L-12A 782XBX3M4L-24A 782XBX3M4L-120A 782XBX3M4L-220/230A 782XBX3M4L-240A DC Operated 6 VDC 12 VDC 24 VDC 48 VDC 110-125 VDC 40 Ohms 160 Ohms 650 Ohms 2600 Ohms 11000 Ohms 782XBX2M4L-6D 782XBX2M4L-12D 782XBX2M4L-24D 782XBX2M4L-48D 782XBX2M4L-110/125D 782XBX2C-6D 782XBX2C-12D 782XBX2C-24D 782XBX2C-48D 782XBX2C-110/125D 782XBX3M4L-6D 782XBX3M4L-12D 782XBX3M4L-24D 782XBX3M4L-48D 782XBX3M4L-110/125D Custom Relay Part Number Builder XBX 1 782 Contact Code Series Contact Config. XBX = DPDT 3 Amp Fine Silver, Gold Diffused = 1 782 10 Amp Silver Alloy = 2 3 Amp Bifurcated = 3 C Cover Options Full Feature = No Code Plain Cover = C 3.18 (81) Relay Adapters 2.4 (61) 16-782PC-1 Metal Hold-Down Clip T Terminal Style Plug In = No Code PC terminal = T M4LFeature Options Side Push Button = M Locking Push Button = M4 Bi-Polar LED = L 70-782EL8-1 SOCKET 3.34 (85) 16-782C1 0.2 (5.6) 240A Coil Voltage VAC = 6 - 240A VDC = 6 - 125D 1.06 (27) 0.74 (19) Section 3, p.8-11 Section 3, p.14-16 SECTION 1 www.magnecraft.com 41 11 12 44 9 14 8 5 42 12 4 1 41 12 11 9 44 8 14 5 42 4 12 1 1 5 4 8 3.11 (79) 12 9 14 13 1.49 (38) A2 IEC: NEMA: 0.27 (7) 14 2.04 (52) 16-782C Section 3, p.14-16 Magnecraft Solution Guide 105A 2.75 (70) INPUT 0.92 (23.5) A1 13 14 A2 INPUT NEMA IEC 13 A1 1/15