Industrial Ethernet —
Circular Sealed RJ-45 Connectors
Catalog 1654518 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 8-03 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
1
Product Facts
■Threaded outer connection
contributes to:
■Environmental sealing
(IP67 rated)
■Vibration resistance
■Secure, robust
connections
■Provide for reliable
performance in electrically
noisy conditions found on
most factory floors
■Compatible with Category
5e cable
■Fully intermateable with
unshielded product
The Tyco Electronics
family of Industrial Ethernet
connectors and cable
assemblies is designed to
meet the many demanding
manufacturing, processing,
and commercial application
requirements. Combining
existing RJ-45 connector
technology with the
Industry’s proven mini-
circular format connectors,
offers a series of products
that greater protect the
integrity of your data
transmission — in many
challenging operating
environments.
The Tyco Electronics line of
Receptacles offers a variety
of packaging solutions:
from widely accepted
110 Punchdown Block,
Printed Circuit Board (PCB)
Mount configurations, and
Bulkhead Passthrough.
Plug Assemblies are offered
in complete overmolded
cordsets in various lengths
and configurations. A Field-
Attachable Plug connector,
that utilizes standard
termination tooling, is
available to produce
custom cable lengths.
© 2003 by Tyco Electronics Corporation.
All Rights Reserved.
AMP and TYCO are trademarks.
Other products, logos, and company
names mentioned herein may be
trademarks of their respective owners.
Need more information?
Call Technical Support.
Technical Support is staffed
with specialists well versed
in Tyco Electronics products.
They can provide you with:
■Technical support
■Catalogs
■Technical Documents
■Product Samples
■Tyco Electronics
Authorized Distributor
Locations
Related Catalogs
82066 — Modular Jacks
1307282 — Modular Plugs
2
Catalog 1654518 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 8-03 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Industrial Ethernet — Circular Sealed RJ-45 Connectors
Receptacles
The Tyco Electronics line of
receptacles offers solutions
for Ethernet field device
connectivity, in many
challenging operating
environments. All
receptacles are compatible
with standard commercial
RJ-45 connectors, enabling
a better solution for both
harsh and benign
environments.
110 Punchdown Block
Simple termination via
Insulation Displacement
Connections (IDC) with
the use of commonly
available 110 punchdown
tool. Ideal for premises
wiring applications.
Description Part Number
110 receptacle,
568A and 568B wiring, 1546404-1
backside locking conduit nut
Material and Finish
Receptacle Shell — Acrylonitrile-
Butadiene-Styrene (ABS) in standard
version; Acrylonitrile-Styrene-Acrylate
in UV stabilized version
O-Ring — Nitrile Rubber
Related Product Data
Mating Connectors
Overmolded Cordsets — pg. 7
Field-Attachable Plug — pg. 8
Closure Cap — pg. 3
Tooling
110 Punchdown Tool
Part Number 558418-1
Receptacles (Continued)
3
Catalog 1654518 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 8-03 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Industrial Ethernet — Circular Sealed RJ-45 Connectors
Direct PCB Mount
Receptacle
Low profile receptacle that
solders directly to a printed
circuit board (PCB) —
intended for OEMs who
wish to incorporate a
robust, sealed connection
into their field equipment.
Ideal for OEMs who wish to
incorporate a sealed RJ-45
in the smallest possible
package.
Description Part Number
Direct PCB mount
8 pin through-hole receptacle, 1546405-1
front coupling hex nut
Closure Cap
Maintains better sealing
integrity when a connector
is not mated with the
receptacle.
Material
Closure Cap — Delrin (black)
Description Part Number
Closure Cap for Receptacles, IP67 rated
(with 3.63 [92.2] lanyard) 1546406-1
Closure Cap for Receptacles, IP65 rated 1546407-1
Closure Cap for Plug cordset, IP67 rated 1546408-1
(with 3.63 [92.2] lanyard)
Material and Finish
Receptacle Shell — Acrylonitrile-
Butadiene-Styrene (ABS) in standard
version; Acrylonitrile-Styrene-Acrylate
in UV stabilized version
O-Ring — Vition Rubber
Related Product Data
Receptacles — pg. 2-5
Adapters — pg. 6
Overmolded Cordsets — pg. 7
Field-Attachable Plug — pg. 8
PCB Layout
4
Catalog 1654518 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 8-03 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Industrial Ethernet — Circular Sealed RJ-45 Connectors
Receptacles (Continued)
Standard PCB Board
Receptacle
Highly flexible solution that
enables an OEM or end-
user to solder a cable lead
to an internal Ethernet
connection.
Description Part Number
Receptacle with PC Board 1546409-1
Receptacle with PCB & 12" of cable 1546410-1
(10 Base-T)
Receptacle with PCB & 12" of cable 1546411-1
(568A)
Receptacle with PCB & 12" of cable 1546412-1
(568B)
Material and Finish
Receptacle Shell — Acrylonitrile-
Butadiene-Styrene (ABS) in standard
version; Acrylonitrile-Styrene-Acrylate
in UV stabilized version
O-Ring — Nitrile Rubber
Related Product Data
Mating Connectors
Overmolded Cordsets — pg. 7
Field-Attachable Plug — pg. 8
Closure Cap — pg. 3
Receptacles (Continued)
5
Catalog 1654518 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 8-03 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Industrial Ethernet — Circular Sealed RJ-45 Connectors
Bulkhead Passthrough
The perfect solution to bring
Ethernet into a cabinet or
control box. Simply mount
bulkhead product in a panel
cutout, mate a sealed
connector on the outside of
the enclosure, and run a
commercial patch cord from
the backside RJ-45 jack to
your PLC, I/O, or Ethernet
Control Board. No conduit
entry is required.
Contact Tyco Electronics
for UV stabilized versions
for outdoor use.
Description Part Number
RJ-45 Bulkhead passthrough with 1546413-1
backside RJ-45 jack
RJ-45 Bulkhead passthrough with 1546414-1
12" of patch cord
RJ-11 Bulkhead passthrough with 1546415-1
backside RJ-45 jack
Material and Finish
Receptacle Shell — Acrylonitrile-
Butadiene-Styrene (ABS) in standard
version; Acrylonitrile-Styrene-Acrylate
in UV stabilized version
O-Ring — Nitrile Rubber
Performance Characteristics
Operating Temperature —
-4° to 176°F [-20° to 80°C]
Return Loss — 5 dB @ 100 MHz
Shock/Vibration —
Per IEC 60068-2-6
Environmental Rating — IEC IP67
TIA/EIA Rating —
110 Punchdown and Bulkhead
Passthrough are Category 5e compliant;
Direct PCB Mount is Category 5
compliant; Standard PC Board is not
rated — additional customer termination
is required
Knockout Hole for Receptacle —
1.031 [26.19]
Mating Thread — UNC 1" - 14
Related Product Data
Mating Connectors
Overmolded Cordsets — pg. 7
Field-Attachable Plug — pg. 8
Closure Cap — pg. 3
Backside RJ-45 Jack
Specifications
Base Material —
Copper alloy w/30 µ-inches gold alloy
Underplating — 2.54 microns of
nickel
Mating Cycles — 250 min.
Current Rating — 1.5 Amp
Voltage Rating — 125 V DC
Receptacle with
Backside RJ-45 Jack Receptacle with
12" Patch Cord
6
Catalog 1654518 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 8-03 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Industrial Ethernet — Circular Sealed RJ-45 Connectors
Female-to-Female Adapters
Female-to-Female Adapter Description Part Number
Female-to-Female Adapter 1546574-1
Threaded-through Panel
Interconnect (M40) Description Part Number
Threaded-through Panel Interconnect
M40 thread size 1546641-1
Performance Characteristics
Operating Temperature —
-4° to 176°F [-20° to 80°C]
Shock/Vibration —
Per IEC 60068-2-6
Environmental Rating — IEC IP67
Mating Thread — UNC 1" - 14
Material and Finish
Receptacle Shell — Acrylonitrile-
Butadiene-Styrene (ABS) in standard
version; Acrylonitrile-Styrene-Acrylate
in UL stabilized version
O-Ring — Nitrile Rubber
Material and Finish
Receptacle Shell — Acrylonitrile-
Butadiene-Styrene (ABS) in standard
version; Acrylonitrile-Styrene-Acrylate
in UL stabilized version
O-Ring — Nitrile Rubber
Performance Characteristics
Operating Temperature —
-4° to 176°F [-20° to 80°C]
Shock/Vibration —
Per IEC 60068-2-6
Environmental Rating — IEC IP67
Mating Thread — UNC 1" - 14
Related Product Data
Closure Cap — pg. 3
Related Product Data
Closure Cap — pg. 3
7
Industrial Ethernet — Circular Sealed RJ-45 Connectors
Cordsets
Catalog 1654518 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 8-03 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
Overmolded Cordsets,
Double-ended
Overmolded Cordsets
are available in two
configurations. When both
cord ends are in a harsh
environment, order the
double-ended configuration
with two industrial sealed
plug connectors; for a cable
with one end in a harsh
environment, and the other
in a sealed or office area,
order with one i n d u s t r i a l
plug connector and one
commercial grade plug for
a better fit into a standard
patch panel. Various cable
types are available to best
match the requirements of
the applications. Solid core
shielded PUR cable is used
for longer “horizontal cross
connection runs”, while
stranded PVC is more
appropriate for shorter
“patch cord” applications
where greater cable
flexibility is desired. For
extreme environmental
conditions, Proplex™ cable
provides a Kevlar inner
wrap and an unmatched
temperature range -94°F to
+221°F [-70°C to +105°C].
Plugs are available in both
RJ-45 and RJ-11 formats.
Tyco Electronics cordsets
utilize a standard RJ-45
plug, but add strain relief
and a locking mechanism
that creates a seal when
mated with a receptacle.
Cordsets can be ordered in
standard or custom lengths
as an overmolded cordset
(see chart below), or Plug.
Material and Finish
Insert — Acrylonitrile-Butadiene-
Styrene (ABS)
Overmold — Polyurethane (Solid Core
& Proplex), PVC (Stranded)
Coupling Nut — Acrylonitrile-
Butadiene-Styrene (ABS) in standard
version; Acrylonitrile-Styrene-Acrylate in
UV stabilized version
Connector Specifications
Recommended Mating Torque —
12 inch-lbs. [1.36 N-m]
Double-ended Cordsets
Cable RJ-45 Plug Ends Length Part Number
m ft
Solid core Industrial (both ends) 1 [3.3] 1546451-1
Solid core Industrial (both ends) 5 [16.4] 1546451-2
Solid core Industrial (both ends) 10 [32.8] 1546451-3
Solid core Industrial/Commercial 2 [6.6] 1546451-4
Proplex Industrial (both ends) 2 [6.6] 1546452-1
Proplex Industrial (both ends) 5 [16.4] 1546452-2
Stranded Industrial (both ends) 2 [6.6] 1546453-1
Stranded Industrial (both ends) 5 [16.4] 1546453-2
Related Product Data
Mating Connectors
Receptacles — pg. 2-5
Adapters — pg. 6
Closure Cap — pg. 3
8
1654518—1.5M—GIC—NVO—8-03—0G3B Tyco Electronics Corporation
Printed in the U.S.A. www.tycoelectronics.com
Industrial Ethernet — Circular Sealed RJ-45 Connectors
Description Part Number
Field-attachable RJ-45 Plug connector, 1546440-1
0.1-0.26 [2.5-6.5] acceptable cable dia.
Solid Core Cable
Conductors — 24 AWG solid bare
copper, .020 [0.51]
Insulation — .009 [0.23] of cellular
polyethylene; .040 [1.00] nominal dia.
Pair — 2 insulated conductors twisted
together, lay lengths varied between
pairs to minimize cross talk
Core — 4 pairs cabled together
Binder — Polyester tape, minimum
20% overlay min.
Shield — Aluminum/polyester tape,
20% overlay min.
Drain Wire — 24 AWG stranded
(7/32) tin plated copper
Jacket — Black polyurethane .025
[0.64] nom. thickness
Operating Temperature —
-4° to 176°F [-20° to 80°C]
Diameter — .245 [6.22] nom.
Wiring Sequence —
Choice of TIA/EIA 568A or 10 Base-T
Electrical @ 20°C
Capacitance — 5.6 nF/100 meter,
max.
Velocity of Propagation — 72% nom.
Conductor DC Resistance —
9.38 Ω/100 meter, max.
Impedance — 100 Ω ± 15 Ω
Delay Skew — 45 nS/100 meter, max.
TIA/EIA Rating — Category 5e
Frequency Attenuation NEXT
( M H z ) (dB/100 M nom.) (dB nom.)
1 2.0 65.3
4 4.1 56.3
10 6.5 50.3
16 8.2 47.3
20 9.3 45.8
31.25 11.7 42.9
62.5 17.0 38.4
100 22.0 35.3
Stranded Cable
Conductors — 24 AWG stranded
tinned copper
Insulation — Polyolefin .037 [0.94]
nominal dia.
Pair — 2 insulated conductors twisted
together, lay lengths varied between
pairs to minimize cross talk
Core — 4 pairs cabled together
Binder — Polyester tape, minimum
20% overlay min.
Jacket — Black PVC .025 [0.64] nom.
thickness
Operating Temperature —
-4° to 176°F [-20° to 80°C]
Diameter — .220 [5.59] nom.
Wiring Sequence —
Choice of TIA/EIA 568A or 10 Base-T
Electrical @ 20°C
Capacitance — 15 pF/FT
Velocity of Propagation — 70% nom.
Conductor DC Resistance —
9.0 Ω/100 meter, max.
Impedance — 100 Ω ± 15 Ω
Delay Skew — 10 nS/100 meter, typ.;
25 nS/100 meter max.
TIA/EIA Rating — Category 5e
Frequency Attenuation NEXT
( M H z ) (dB/100 M nom.) (dB nom.)
1 1.9 76
4 3.9 72
16 7.9 61
20 9.0 60
31.25 11.0 55
62.5 15.9 53
100 20.7 50
Kevlar Wrapped Cable
Conductors — 26 AWG stranded bare
copper
Insulation — Color coded HFFR,
halogen free, .035 [0.90] nominal dia.
Pair — Cabled w/ Kevlar strength
member and tape wrapped
Core — 4 pairs cabled together
Shield — Inner — Aluminum mylar,
100% coverage; Outer — Tinned copper
braid, 80% coverage
Jacket — Black urethane .059 [1.50]
nom. thickness
Operating Temperature —
-94° to 221°F [-70° to 105°C]
Diameter — .287 [7.30] nom.
Wiring Sequence —
Choice of TIA/EIA 568A or 10 Base-T
Electrical @ 20°C
Capacitance — 4.6 nF/100 meters
Propagation Delay — 5.2 ns/m max.
Conductor DC Resistance —
15.0 Ω/100 meter, max.
Impedance — 100 Ω ± 15 Ω
Delay Skew — 20 nS/100 meter, typ.;
25 nS/100 meter max.
TIA/EIA Rating — Category 5
Frequency Attenuation NEXT
( M H z ) (dB/100 M nom.) (dB nom.)
1 3.15 62
4 6.45 53
16 12.3 44
20 13.8 42
31.25 17.7 40
62.5 25.6 35
100 33.0 32
Assemble the connection
in the field using a standard
crimping tool, and still enjoy
the same IP67 sealed con-
nection as the overmolded
cordset. Bulk cable (1,000 ft
[304.8 m]) put-ups are
available for both Solid Core
PUR and Proplex cable.
Contact Tyco Electronics
for UV stabilized versions
for outdoor use.
Material and Finish
Receptacle Shell — Acrylonitrile-
Butadiene-Styrene (ABS) in standard
version; Acrylonitrile-Styrene-Acrylate
in UV stabilized version
O-Ring — Nitrile Rubber
Related Product Data
Mating Connectors
Receptacles — pg. 2-5
Adapters — pg. 6
Closure Cap — pg. 3
Bulk Cable Specifications
Field-Attachable Plug
