NUMBER TYPE PRODUCT SPECIFICATION GS-12-547 TITLE PAGE 0.8mm BergStak(R) Product Specification REVISION 1 of 8 AUTHORIZED BY Bob Gu G DATE 27 Feb 17 CLASSIFICATION UNRESTRICTED 1.0 OBJECTIVE This specification defines the performance, test, quality and reliability requirements of 0.8mm pitch BergStak(R) product. 2.0 SCOPE This specification is applicable to the termination characteristics of 0.8mm pitch BergStak(R) family of products (receptacle with plug mating height 5.0mm to 20.0mm), with 30u" Palladium-Nickel plating and 8u"/15u''/30u'' Au plating, which provides electrical connections between parallel mounted boards. 3.0 GENERAL This document is composed of the following sections: PARAGRAPH 1.0 2.0 3.0 4.0 4.1 5.0 5.1 5.2 5.3 5.4 5.5 6.0 6.1 6.2 6.3 4.0 TITLE OBJECTIVE SCOPE GENERAL APPLICABLE DOCUMENTS Standards and Specifications REQUIREMENTS Qualification Material Finish Design and Construction Rating PERFORMANCE Performance Test Methods Test Sequence APPLICABLE DOCUMENTS 4.1 Standards and Specifications 4.1.1MIL-STD-202: Test methods for electronic and electrical component parts. 4.1.2MIL-STD-1344: Test methods for electronic connectors. 4.1.3EIA 364: Electronic connector/socket test procedures including environmental classifications. 4.1.4QQ-N-290: Nickel plating. 4.1.5QQ-N-533: BeCu strip. 4.1.6MIL-G-45204: Gold plating electrodeposited 4.1.7MIL-C-45662: Calibration system requirements Copyright FCI Form E-3334 Rev F GS-01-001 PDS: Rev :G STATUS:Released Printed: Mar 07, 2017 NUMBER TYPE GS-12-547 PRODUCT SPECIFICATION TITLE PAGE 0.8mm BergStak(R) Product Specification REVISION 2 of 8 AUTHORIZED BY Bob Gu G DATE 27 Feb 17 CLASSIFICATION UNRESTRICTED 5.0 REQUIREMENTS 5.1 Qualification Connectors furnished under this specification shall be capable of meeting the qualification test requirements specified herein. 5.2 Material 5.2.1 Housing: All housing materials shall be high temperature plastic, rated flame retardant 94V-0 in accordance with UL-94. 5.2.2 Receptacle Terminal: Nickel Copper 5.2.3Plug Terminal: Brass. 5.2.4Metal Cap: Stainless steel. 5.2.5Hold Down: Brass. 5.3 Finish The finish for applicable components shall be specified in product drawings with plating area, plating material and plating thickness. 5.4 The thickness of the PCB solder paste Below data is FCI recommended dimension, For some customer's process are different (such as, PCB thickness, solder temperature, solder paste type, etc.), customer can according to the actual application environment adjust the solder paste thickness. 5.4.1 The position less than 120pin,recommend using solder paste thickness 0.15mm Min. 5.4.2 The position greater than or equal to 120pin,recommend using solder paste thickness 0.18mm Min. 5.5 Design and Construction The connector shall be a multi-piece assembly having two rows of contacts with surface mount soldertail terminations for installation on printed wiring board. 5.6 Rating Voltage Rating 100V AC Current Rating 0.8A Max. Temperature Rating 6.0 -40C ~ 125C PERFORMANCE Unless otherwise specified, the performance of connectors given in the attached list shall satisfy the values specified in Table 6.1. The performance test shall follow the test method and the test sequence given in Table 6.2 & 6.3 under the environmental conditions listed below. All connectors to be tested shall be free of defects such as burr, flaw, void, blister etc. which will affect the life and application of connectors. * Temperature ---------- 15C ~ 35C * Humidity ---------------- 25% ~ 85% * Pressure --------------- 86 ~ 106KPa Copyright FCI Form E-3334 Rev F GS-01-001 PDS: Rev :G STATUS:Released Printed: Mar 07, 2017 NUMBER TYPE PRODUCT SPECIFICATION GS-12-547 TITLE PAGE 0.8mm BergStak(R) Product Specification REVISION 3 of 8 AUTHORIZED BY Bob Gu G DATE 27 Feb 17 CLASSIFICATION UNRESTRICTED 6.1 Performance TABLE 6.1 Test Item 6.1.1 Visual Examination Requirements Product shall meet the requirements of product drawings. Visual Examination performed under 10X magnification. Parts should be free from blistering, discoloration, cracks, etc Electric Requirements 6.1.2 Low Level Contact Resistance(LLCR) 6.1.3 Dielectric Withstanding Voltage 6.1.4 Insulation Resistance 6.1.5 Current Rating Initial --------------- 30 m Maximum After test ---------- 50 m Maximum No evidence of arc-cover, insulation breakdown or leakage current in excess of 1 mA. 1000 M Minimum Temperature rise above ambient shall not exceed 30C with all contacts powered at 0.8A Mechanical Requirements 6.1.6 6.1.7 6.1.8 6.1.9 Vibration Shock Mating Force Un-mating Force 6.1.10 Durability 6.1.11 6.1.12 6.1.13 Solderability Resistance to Solder Heat Contact Retention Force 6.1.14 Reseating No discontinuity greater than 1 microsecond No discontinuity greater than 1 microsecond 0.9N (90 gramf) Maximum per contact. 0.1N (10 gramf) Minimum per contact. Initial --------------- 30 m Maximum After test ---------- 50 m Maximum Solder coverage ---------- 95% Minimum No evidence of physical or mechanical damage. 1N Minimum per contact. Manually unplug/replug the mated connector assembly. Environmental Requirements 6.1.15 Thermal Shock 6.1.16 Temperature Life 6.1.17 Cyclical Humidity & Temperature 6.1.18 Mixed Flow Gas 6.1.19 Thermal Disturbance Initial --------------- 30 m Maximum After test ---------- 50 m Maximum Initial --------------- 30 m Maximum After test ---------- 50 m Maximum Initial --------------- 30 m Maximum After test ---------- 50 m Maximum Initial --------------- 30 m Maximum After test ---------- 50 m Maximum Initial --------------- 30 m Maximum After test ---------- 50 m Maximum Copyright FCI Form E-3334 Rev F GS-01-001 PDS: Rev :G STATUS:Released Printed: Mar 07, 2017 NUMBER TYPE PRODUCT SPECIFICATION GS-12-547 TITLE PAGE REVISION 4 of 8 0.8mm BergStak(R) Product Specification AUTHORIZED BY Bob Gu G DATE 27 Feb 17 CLASSIFICATION UNRESTRICTED 6.2 Test Methods TABLE 6.2 Test Item 6.2.1 Visual Examination 6.2.2 Low Level Contact Resistance(LLCR) 6.2.3 Dielectric Withstanding Voltage 6.2.4 Insulation Resistance 6.2.5 6.2.6 Current Rating Vibration Test Methods Visually and functionally inspected. Under 10X magnification. Figure 1 EIA-364-23 Test method of connection as Figure 1. Test current ---------------- 100 mA Maximum Open circuit ---------------- 20 mV Maximum Number of readings ------ 100 separable contact interface minimum or 3 connectors whichever is greater EIA-364-20 Method B, Test Condition I Test voltage ---------------- 500 Vrms AC Duration --------------------- 1 minute Measure between adjacent terminals of mated connectors. Number of readings ------ 30 (10 readings per connector set) EIA-364-21 Test voltage ---------------- 500 V DC Duration --------------------- 1 minute Measure between adjacent terminals of mated connectors. Number of readings ------ 30 (10 readings per connector set) EIA-364-70 Ambient still air ------------- 25C All contact powered ------- 0.8A EIA-364-28 Test Condition V, Letter D Frequency ------------------ 50 to 2000 Hz Power spectral Density -------- 0.1 g2/Hz Overall rms g ---------------- 11.95 Duration --------------------- 1 1/2 hours in each of three mutually perpendicular axes (4 1/2 hours total). Copyright FCI Form E-3334 Rev F GS-01-001 PDS: Rev :G STATUS:Released Printed: Mar 07, 2017 NUMBER TYPE GS-12-547 PRODUCT SPECIFICATION TITLE PAGE REVISION 5 of 8 0.8mm BergStak(R) Product Specification AUTHORIZED BY Bob Gu G DATE 27 Feb 17 CLASSIFICATION UNRESTRICTED 6.2.7 6.2.8 6.2.9 Shock Mating Force Un-mating Force 6.2.10 Durability 6.2.11 Solderability EIA-364-27, Test Condition A Accelerated velocity ----- 490 m/s2 (50G). Waveform ------------------ half-sine shock pulse. Duration -------------------- 11 mSec. Velocity change ----------- 11.3 feet per second Number of cycles --------- 18 EIA-364-13 Operating speed ---------- 25 mm/minute No lubrication and utilize free-floating fixture. Number of connectors -------- 5 mated pair EIA-364-13 Operating speed ---------- 25 mm/minute No lubrication and utilize free-floating fixture. Number of connectors -------- 5 mated pair EIA-364-09 Operating speed ---------- 25 mm/minute Number of cycles ------------- 100 Pre-Conditioning cycles ------ 25 For leaded: Solder temperature ------- 230 5C. Immersion duration ------- 3 0.5 seconds Flux immersion ------------ 5 to 10 seconds Flux and solder material are defined in MIL-STD-202, method 208 For Non- leaded: Solder temperature ------- 260 5C. Immersion duration ------- 3 0.5 seconds Flux immersion ------------ 5 to 10 seconds Flux and solder material are defined in MIL-STD-202, method 208 For leaded: Peak temperature --------- 240 5C. Duration --------------------- 10 seconds 6.2.12 Resistance to Solder Heat 6.2.13 Contact Retention Force 6.2.14 Reseating 6.2.15 Thermal Shock For Non- leaded: Peak temperature --------- 260 5C. Duration --------------------- 30 seconds Operating speed ---------- 25 mm/minute Number of readings ------ 30 (10 readings per connector set) Perform 3 cycles mate/unmate EIA-364-32 Method A Temperature range ------- -40 +0/-5C to 125 +5/-0C Time at temperature extremes ----- 30 minutes Test Duration (A-4) --------- 10 cycles Transfer Time ---------------- 5 minutes maximum Copyright FCI Form E-3334 Rev F GS-01-001 PDS: Rev :G STATUS:Released Printed: Mar 07, 2017 NUMBER TYPE GS-12-547 PRODUCT SPECIFICATION TITLE PAGE 0.8mm BergStak(R) Product Specification REVISION 6 of 8 AUTHORIZED BY Bob Gu G DATE 27 Feb 17 CLASSIFICATION UNRESTRICTED 6.2.16 Temperature Life EIA-364-17 Method A, Test Condition 4 Temperature --------------- 105 5C. Duration Condition D ---- 1000 hours. Plug & receptacle to remain mated without electrical load. LLCR measured @ Initial, 250 and 1000 hours Pre-Conditioning Temperature ----- 105 5C Pre-Conditioning Duration ----------- 120 hours 6.2.17 6.2.18 6.2.19 Cyclical Humidity & Temperature Mixed Flow Gas Thermal Disturbance EIA-364-31, Method III (omit step 7b) Temperature and humidity are listed figure 2. Duration --------------------- 10 cycles. EIA-364-65, Class IIA Temperature: 30C Relative Humidity: 70% Concentration: H2S 10 ppb 200 ppb NO2 CL2 10 ppb SO2 100 ppb Test duration: 1) 7days unmated (Both halves are exposed to gas) and 7days mated 2) 14days mated **Test Group 9b is only applicable to parts with 30u'' GXT and 30u'' Au plating. EIA-364-1000 Table 4, Test Group 4 Cycle the mated connectors between 15 3C and 85 3C as measured on the part. Ramps should be a minimum of 2C per minute, and dwell times should insure that the contacts reach the temperature extremes (a minimum of 5 minutes). Humidity is not controlled. Copyright FCI Form E-3334 Rev F GS-01-001 PDS: Rev :G STATUS:Released Printed: Mar 07, 2017 NUMBER TYPE PRODUCT SPECIFICATION GS-12-547 TITLE PAGE REVISION 7 of 8 0.8mm BergStak(R) Product Specification G AUTHORIZED BY DATE Bob Gu 27 Feb 17 CLASSIFICATION UNRESTRICTED Perform 10 cycles. 7.0 QUALIFICATION TEST MATRIX Table 7.1 TEST GROUP TEST ITEM Section Visual Examination Low Level Contact Resistance (LLCR) 6.2.1 1 2 3 4 5 6 7 8 9a 1,10 1,11 1, 9 2 8 1 1 3 1 3 1 1 1 2 4 6 8 10 24 68 2 4 6 8 10 12 2 4 6 8 10 6.2.2 Dielectric Withstanding Voltage Insulation Resistance 6.2.4 Current Rating 6.2.5 Vibration 6.2.6 7 Shock 6.2.7 9 Mating Force 6.2.8 3,6 Un-mating Force 6.2.9 4,7 Durability Pre-conditioning 6.2.10 Durability 6.2.10 Solderability Resistance To Solder Heat 6.2.11 Contact Retention Force 6.2.13 Reseating Thermal Shock Temperature Life PreConditioning Temperature Life Cyclical Humidity & Temperature Mixed Flowing Gas 7 days unmated Mixed Flowing Gas 7 days mated Mixed Flowing Gas 14 days mated Thermal Disturbance Number of Samples 6.2.3 9b 10 1,13 1 2 4 6 8 10 12 14 2,5, 8 3,6, 9 2 4 3 3 3 3 3 6.2.14 9 7 11 13 6.2.15 5 5 5 5 2 6.2.12 2 2 6.2.16 5 6.2.16 6.2.17 5 7 7 6.2.18 7 6.2.18 9 6.2.18 7 6.2.19 9 11 3 3 3 3 5 3 3 3 3 3 3 Copyright FCI Form E-3334 Rev F GS-01-001 PDS: Rev :G STATUS:Released Printed: Mar 07, 2017 NUMBER TYPE GS-12-547 PRODUCT SPECIFICATION TITLE PAGE REVISION 8 of 8 0.8mm BergStak(R) Product Specification G AUTHORIZED BY DATE Bob Gu 27 Feb 17 CLASSIFICATION UNRESTRICTED 8.0 RECORD RETENTION REVISION RECORD REV PAGE 1 ALL 2 DESCRIPTION ECR # DATE -- 12 Feb 08 -- 12 Feb 08 INITIAL PRELIMINARY Change test sequence Group I adding Cyclical Humidity & Temp/removing Temp Life Pre-conditioning A ALL INITIAL RELEASE B 5 Addition of temperature for LF parts to Section 6.2.11 & 6.2.12 C 3-4 D 2 Update Section 5.5, Temperature Rating -40C ~ 125C E 2 Add solder paste thickness recommended dimension F 1/2/5 G 7 Current Rating, change to 0.8A, Section 6.1.5 & 6.2.5 Add mating height information, change terminal material and change the resistance to solder Heat time to 30sec. Divide group1 to be two groups. 1 Apr 08 S08-0033 8 Oct 08 S08-0332 28 Oct 09 S09-0329 30 Mar 10 S10-0070 ELX-N-15808 ELX-N-20663 ELX-N-26194 11 Spe 13 9 Apr 15 27 Feb 17 Copyright FCI Form E-3334 Rev F GS-01-001 PDS: Rev :G STATUS:Released Printed: Mar 07, 2017 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: FCI / Amphenol: 61082-141402LF 61082-181402LF 61082-041420LF 61082-041600LF 61082-041620LF 61082-042602LF 61082043420LF 61082-061600LF 61082-061620LF 61082-062420LF 61082-081602LF 61082-082602LF 61082083602LF 61082-103400LF 61082-103602LF 61082-103622LF 61082-121602LF 61082-141602LF 61082141620LF 61082-142602LF 61082-143600LF 61082-181602LF 61082-183400LF 61082-183600LF 61082183622LF 61082-201600LF 61083-043602LF 61083-044420LF 61083-044600LF 61083-044620LF 61083044622LF 61083-062620LF 61083-081602LF 61083-083602LF 61083-084420LF 61083-084602LF 61083103400LF 61083-122400LF 61083-123622LF 61083-124602LF 61083-141622LF 61083-143600LF 61083161420LF 61083-184400LF 61082-042420LF 61082-043622LF 61082-063502LF 61082-063602LF 61082063622LF 61082-083600LF 61082-103500LF 61082-121502LF 61082-163602LF 61083-041602LF 61083064502LF 61083-082600LF 61083-103600LF 61083-141602LF 61083-161602LF 61083-182402LF 61083182422LF 61083-183602LF 61083-202600LF 61082-041500LF 61083-141500LF 61082-042502LF 61082141502LF 61082-162602LF 61082-202602LF 61083-123602LF 61083-164602LF 61083-202602LF 61082121622LF 61082-082402LF 61082-062402LF 61083-061422LF 61083-062402LF 61083-102422LF 61082061400LF 61082-143400LF 61083-064422LF 61083-164402LF 61082-083400LF 61083-081422LF 61083142602LF 61083-164400LF 61083-063400LF 61083-141400LF 61082-103422LF 61082-161402LF 61083044422LF 61082-201422LF 61083-043400LF 61083-144402LF 61082-141400LF 61083-141422LF 61082181422LF 61083-064400LF 61083-202422LF 61082-162400LF