61082-081402LF - FCI - Datasheet.Live

NUMBER GS-12-547

TYPE PRODUCT SPECIFICATION

TITLE PAGE REVISION

0.8mm BergStak® Product Specification 1 of 8 G

AUTHORIZED BY DATE

Bob Gu 27 Feb 17

CLASSIFICATION

UNRESTRICTED

Copyright FCI

Form E-3334

Rev F

GS-01-001

1.0 OBJECTIVE

This specification defines the performance, test, quality and reliability requirements of 0.8mm pitch

BergStak® product.

2.0 SCOPE

This specification is applicable to the termination characteristics of 0.8mm pitch BergStak® family of

products (receptacle with plug mating height 5.0mm to 20.0mm), with 30u” Palladium-Nickel plating and

8u”/15u’’/30u’’ Au plating, which provides electrical connections between parallel mounted boards.

3.0 GENERAL

This document is composed of the following sections:

PARAGRAPH TITLE

1.0 OBJECTIVE

2.0 SCOPE

3.0 GENERAL

4.0 APPLICABLE DOCUMENTS

4.1 Standards and Specifications

5.0 REQUIREMENTS

5.1 Qualification

5.2 Material

5.3 Finish

5.4 Design and Construction

5.5 Rating

6.0 PERFORMANCE

6.1 Performance

6.2 Test Methods

6.3 Test Sequence

4.0 APPLICABLE DOCUMENTS

4.1 Standards and Specifications

4.1.1 MIL-STD-202: Test methods for electronic and electrical component parts.

4.1.2 MIL-STD-1344: Test methods for electronic connectors.

4.1.3 EIA 364: Electronic connector/socket test procedures including environmental classifications.

4.1.4 QQ-N-290: Nickel plating.

4.1.5 QQ-N-533: BeCu strip.

4.1.6 MIL-G-45204: Gold plating electrodeposited

4.1.7 MIL-C-45662: Calibration system requirements

PDS: Rev :G STATUS:Released Printed: Mar 07, 2017

NUMBER GS-12-547

TYPE PRODUCT SPECIFICATION

TITLE PAGE REVISION

0.8mm BergStak® Product Specification 2 of 8 G

AUTHORIZED BY DATE

Bob Gu 27 Feb 17

CLASSIFICATION

UNRESTRICTED

Copyright FCI

Form E-3334

Rev F

GS-01-001

5.0 REQUIREMENTS

5.1 Qualification

Connectors furnished under this specification shall be capable of meeting the qualification test

requirements specified herein.

5.2 Material

5.2.1 Housing: All housing materials shall be high temperature plastic, rated flame retardant 94V-0 in

accordance with UL-94.

5.2.2 Receptacle Terminal: Nickel Copper

5.2.3 Plug Terminal: Brass.

5.2.4 Metal Cap: Stainless steel.

5.2.5 Hold Down: Brass.

5.3 Finish

The finish for applicable components shall be specified in product drawings with plating area, plating

material and plating thickness.

5.4 The thickness of the PCB solder paste

Below data is FCI recommended dimension, For some customer’s process are different (such as,

PCB thickness, solder temperature, solder paste type, etc.), customer can according to the actual

application environment adjust the solder paste thickness.

5.4.1 The position less than 120pin,recommend using solder paste thickness 0.15mm Min.

5.4.2 The position greater than or equal to 120pin,recommend using solder paste thickness

0.18mm Min.

5.5 Design and Construction

The connector shall be a multi-piece assembly having two rows of contacts with surface mount solder-

tail terminations for installation on printed wiring board.

5.6 Rating

Voltage Rating 100V AC

Current Rating 0.8A Max.

Temperature Rating -40°C ~ 125°C

6.0 PERFORMANCE

Unless otherwise specified, the performance of connectors given in the attached list shall satisfy the values

specified in Table 6.1. The performance test shall follow the test method and the test sequence given in

Table 6.2 & 6.3 under the environmental conditions listed below. All connectors to be tested shall be free of

defects such as burr, flaw, void, blister etc. which will affect the life and application of connectors.

• Temperature ---------- 15°C ~ 35°C

• Humidity ---------------- 25% ~ 85%

• Pressure --------------- 86 ~ 106KPa

PDS: Rev :G STATUS:Released Printed: Mar 07, 2017

NUMBER GS-12-547

TYPE PRODUCT SPECIFICATION

TITLE PAGE REVISION

0.8mm BergStak® Product Specification 3 of 8 G

AUTHORIZED BY DATE

Bob Gu 27 Feb 17

CLASSIFICATION

UNRESTRICTED

Copyright FCI

Form E-3334

Rev F

GS-01-001

6.1 Performance

TABLE 6.1

Test Item Requirements

6.1.1 Visual Examination

Product shall meet the requirements of product

drawings. Visual Examination performed under 10X

magnification. Parts should be free from blistering,

discoloration, cracks, etc

Electric Requirements

6.1.2 Low Level Contact Resistance(LLCR) Initial --------------- 30 mΩ Maximum

After test ---------- 50 mΩ Maximum

6.1.3 Dielectric Withstanding Voltage No evidence of arc-cover, insulation breakdown or

leakage current in excess of 1 mA.

6.1.4 Insulation Resistance 1000 MΩ Minimum

6.1.5 Current Rating Temperature rise above ambient shall not exceed

30°C with all contacts powered at 0.8A

Mechanical Requirements

6.1.6 Vibration No discontinuity greater than 1 microsecond

6.1.7 Shock No discontinuity greater than 1 microsecond

6.1.8 Mating Force 0.9N (90 gramf) Maximum per contact.

6.1.9 Un-mating Force 0.1N (10 gramf) Minimum per contact.

6.1.10 Durability Initial --------------- 30 mΩ Maximum

After test ---------- 50 mΩ Maximum

6.1.11 Solderability Solder coverage ---------- 95% Minimum

6.1.12 Resistance to Solder Heat No evidence of physical or mechanical damage.

6.1.13 Contact Retention Force 1N Minimum per contact.

6.1.14 Reseating Manually unplug/replug the mated connector

assembly.

Environmental Requirements

6.1.15 Thermal Shock Initial --------------- 30 mΩ Maximum

After test ---------- 50 mΩ Maximum

6.1.16 Temperature Life Initial --------------- 30 mΩ Maximum

After test ---------- 50 mΩ Maximum

6.1.17 Cyclical Humidity & Temperature Initial --------------- 30 mΩ Maximum

After test ---------- 50 mΩ Maximum

6.1.18 Mixed Flow Gas Initial --------------- 30 mΩ Maximum

After test ---------- 50 mΩ Maximum

6.1.19 Thermal Disturbance Initial --------------- 30 mΩ Maximum

After test ---------- 50 mΩ Maximum

PDS: Rev :G STATUS:Released Printed: Mar 07, 2017

NUMBER GS-12-547

TYPE PRODUCT SPECIFICATION

TITLE PAGE REVISION

0.8mm BergStak® Product Specification 4 of 8 G

AUTHORIZED BY DATE

Bob Gu 27 Feb 17

CLASSIFICATION

UNRESTRICTED

Copyright FCI

Form E-3334

Rev F

GS-01-001

6.2 Test Methods

TABLE 6.2

Test Item Test Methods

6.2.1 Visual Examination Visually and functionally inspected. Under 10X magnification.

6.2.2 Low Level Contact

Resistance(LLCR)

Figure 1

EIA-364-23

Test method of connection as Figure 1.

Test current ---------------- 100 mA Maximum

Open circuit ---------------- 20 mV Maximum

Number of readings ------ 100 separable contact interface

minimum or 3 connectors whichever is greater

6.2.3 Dielectric Withstanding

Voltage

EIA-364-20 Method B, Test Condition I

Test voltage ---------------- 500 Vrms AC

Duration --------------------- 1 minute

Measure between adjacent terminals of mated connectors.

Number of readings ------ 30 (10 readings per connector set)

6.2.4 Insulation Resistance

EIA-364-21

Test voltage ---------------- 500 V DC

Duration --------------------- 1 minute

Measure between adjacent terminals of mated connectors.

Number of readings ------ 30 (10 readings per connector set)

6.2.5 Current Rating

EIA-364-70

Ambient still air ------------- 25°C

All contact powered ------- 0.8A

6.2.6 Vibration

EIA-364-28 Test Condition V, Letter D

Frequency ------------------ 50 to 2000 Hz

Power spectral Density -------- 0.1 g2/Hz

Overall rms g ---------------- 11.95

Duration --------------------- 1 1/2 hours in each of three mutually

perpendicular axes (4 1/2 hours total).

PDS: Rev :G STATUS:Released Printed: Mar 07, 2017

NUMBER GS-12-547

TYPE PRODUCT SPECIFICATION

TITLE PAGE REVISION

0.8mm BergStak® Product Specification 5 of 8 G

AUTHORIZED BY DATE

Bob Gu 27 Feb 17

CLASSIFICATION

UNRESTRICTED

Copyright FCI

Form E-3334

Rev F

GS-01-001

6.2.7 Shock

EIA-364-27, Test Condition A

Accelerated velocity ----- 490 m/s2 (50G).

Waveform ------------------ half-sine shock pulse.

Duration -------------------- 11 mSec.

Velocity change ----------- 11.3 feet per second

Number of cycles --------- 18

6.2.8 Mating Force

EIA-364-13

Operating speed ---------- 25 mm/minute

No lubrication and utilize free-floating fixture.

Number of connectors -------- 5 mated pair

6.2.9 Un-mating Force

EIA-364-13

Operating speed ---------- 25 mm/minute

No lubrication and utilize free-floating fixture.

Number of connectors -------- 5 mated pair

6.2.10 Durability

EIA-364-09

Operating speed ---------- 25 mm/minute

Number of cycles ------------- 100

Pre-Conditioning cycles ------ 25

6.2.11 Solderability

For leaded:

Solder temperature ------- 230 ± 5°C.

Immersion duration ------- 3± 0.5 seconds

Flux immersion ------------ 5 to 10 seconds

Flux and solder material are defined in MIL-STD-202, method 208

For Non- leaded:

Solder temperature ------- 260 ± 5°C.

Immersion duration ------- 3± 0.5 seconds

Flux immersion ------------ 5 to 10 seconds

Flux and solder material are defined in MIL-STD-202, method 208

6.2.12 Resistance to Solder Heat

For leaded:

Peak temperature --------- 240 ± 5°C.

Duration --------------------- 10 seconds

For Non- leaded:

Peak temperature --------- 260 ± 5°C.

Duration --------------------- 30 seconds

6.2.13 Contact Retention Force Operating speed ---------- 25 mm/minute

Number of readings ------ 30 (10 readings per connector set)

6.2.14 Reseating Perform 3 cycles mate/unmate

6.2.15 Thermal Shock

EIA-364-32 Method A

Temperature range ------- -40 +0/-5°C to 125 +5/-0°C

Time at temperature extremes ----- 30 minutes

Test Duration (A-4) --------- 10 cycles

Transfer Time ---------------- 5 minutes maximum

PDS: Rev :G STATUS:Released Printed: Mar 07, 2017

NUMBER GS-12-547

TYPE PRODUCT SPECIFICATION

TITLE PAGE REVISION

0.8mm BergStak® Product Specification 6 of 8 G

AUTHORIZED BY DATE

Bob Gu 27 Feb 17

CLASSIFICATION

UNRESTRICTED

Copyright FCI

Form E-3334

Rev F

GS-01-001

6.2.16 Temperature Life

EIA-364-17 Method A, Test Condition 4

Temperature --------------- 105 ±5°C.

Duration Condition D ---- 1000 hours.

Plug & receptacle to remain mated without electrical load.

LLCR measured @ Initial, 250 and 1000 hours

Pre-Conditioning Temperature ----- 105 ±5°C

Pre-Conditioning Duration ----------- 120 hours

6.2.17

Cyclical Humidity &

Temperature

EIA-364-31, Method III (omit step 7b)

Temperature and humidity are listed figure 2.

Duration --------------------- 10 cycles.

6.2.18 Mixed Flow Gas

EIA-364-65, Class IIA

Temperature: 30°C

Relative Humidity: 70%

Concentration: H2S 10 ppb

NO2 200 ppb

CL2 10 ppb

SO2 100 ppb

Test duration: 1) 7days unmated (Both halves are exposed to gas)

and 7days mated

2) 14days mated

**Test Group 9b is only applicable to parts with 30u’’ GXT and

30u’’ Au plating.

6.2.19 Thermal Disturbance

EIA-364-1000 Table 4, Test Group 4

Cycle the mated connectors between 15 ± 3°C and 85 ± 3°C as

measured on the part. Ramps should be a minimum of 2°C per

minute, and dwell times should insure that the contacts reach the

temperature extremes (a minimum of 5 minutes). Humidity is not

controlled.

PDS: Rev :G STATUS:Released Printed: Mar 07, 2017

NUMBER GS-12-547

TYPE PRODUCT SPECIFICATION

TITLE PAGE REVISION

0.8mm BergStak® Product Specification 7 of 8 G

AUTHORIZED BY DATE

Bob Gu 27 Feb 17

CLASSIFICATION

UNRESTRICTED

Copyright FCI

Form E-3334

Rev F

GS-01-001

Perform 10 cycles.

7.0 QUALIFICATION TEST MATRIX Table 7.1

TEST ITEM TEST GROUP

Section 1 2 3 4 5 6 7 8 9a 9b 10

Visual Examination 6.2.1 1,10 1,11

1,

9 1 1

3 1

3 1 1 1 1,13 1

Low Level Contact

Resistance (LLCR) 6.2.2

2 4

6 8

10

2

8 2 4

6 8

10

2 4

6 8 2 4

6 8

10

12

2 4

6 8

10 12

14

Dielectric Withstanding

Voltage 6.2.3 2,5,

8

Insulation Resistance 6.2.4 3,6,

9

Current Rating 6.2.5 2

Vibration 6.2.6 7

Shock 6.2.7 9

Mating Force 6.2.8 3,6

Un-mating Force 6.2.9 4,7

Durability Pre-conditioning 6.2.10 4 3 3 3 3 3

Durability 6.2.10 5

Solderability 6.2.11 2

Resistance To Solder Heat 6.2.12 2

Contact Retention Force 6.2.13 2

Reseating 6.2.14

9 7 11 13

Thermal Shock 6.2.15 5

Temperature Life Pre-

Conditioning 6.2.16 5 5 5

Temperature Life 6.2.16 5

Cyclical Humidity &

Temperature 6.2.17 7 7

Mixed Flowing Gas

7 days unmated 6.2.18 7

Mixed Flowing Gas

7 days mated 6.2.18 9

Mixed Flowing Gas

14 days mated 6.2.18 7

Thermal Disturbance 6.2.19 9 11

Number of Samples 3 3 5 3 3 3 3 3 3 3 3

PDS: Rev :G STATUS:Released Printed: Mar 07, 2017

NUMBER GS-12-547

TYPE PRODUCT SPECIFICATION

TITLE PAGE REVISION

0.8mm BergStak® Product Specification 8 of 8 G

AUTHORIZED BY DATE

Bob Gu 27 Feb 17

CLASSIFICATION

UNRESTRICTED

Copyright FCI

Form E-3334

Rev F

GS-01-001

8.0 RECORD RETENTION

REVISION RECORD

REV PAGE DESCRIPTION ECR # DATE

1 ALL INITIAL PRELIMINARY -- 12 Feb 08

2 Change test sequence Group I adding Cyclical Humidity & Temp/removing

Temp Life Pre-conditioning -- 12 Feb 08

A

B

C

D

E

F

ALL

5

3-4

2

1/2/5

INITIAL RELEASE

Addition of temperature for LF parts to Section 6.2.11 & 6.2.12

Current Rating, change to 0.8A, Section 6.1.5 & 6.2.5

Update Section 5.5, Temperature Rating -40°C ~ 125°C

Add solder paste thickness recommended dimension

Add mating height information, change terminal material

and change the resistance to solder Heat time to 30sec.

S

08-0033

S

08-0332

S

09-0329

S

10-0070

ELX-N-15808

ELX-N-20663

1 Apr 08

8 Oct 08

28 Oct 09

30 Mar 10

11 Spe 13

9 Apr 15

G 7 Divide group1 to be two groups.

ELX-N-26194 27 Feb 17

PDS: Rev :G STATUS:Released Printed: Mar 07, 2017

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