Introduction Safety notes 1 Product overview 2 Application planning 3 Installation 4 Connecting 5 SIMATIC Embedded Automation S7 Modularmbedded Controller SIMATIC Embedded Automation S7 Modular Embedded Controller Operating Instructions Configuring EC31-RTX / EC31-RTX F / EC31HMI/RTX Initial commissioning Operating the EC31-RTX / EC31-RTX F / EC31HMI/RTX Service and maintenance Technical data 07/2009 A5E01716600-03 6 7 8 9 10 Appendix A List of abbreviations B Legal information Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken. CAUTION without a safety alert symbol, indicates that property damage can result if proper precautions are not taken. NOTICE indicates that an unintended result or situation can occur if the corresponding information is not taken into account. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The device/system may only be set up and used in conjunction with this documentation. Commissioning and operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission, ground and label devices, systems and circuits in accordance with established safety practices and standards. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be adhered to. The information in the relevant documentation must be observed. Trademarks All names identified by (R) are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Industry Sector Postfach 48 48 90026 NURNBERG GERMANY A5E01716600-03 07/2009 Copyright (c) Siemens AG 2009. Technical data subject to change Introduction S7-modular Embedded Controller - Conventions S7 Modular Embedded Controller The S7-modular Embedded Controller system consists of an Embedded Controller, S7-300 modules and optionally of the expansion modules EM PC and EM PCI-104. The short name for this system is S7-mEC. EC31, EC31-RTX, EC31-RTX F, EC31-HMI/RTX In the documentation the terms Embedded Controller or device are also used for the product labels EC31, EC31-RTX, EC31-RTX F, EC31-HMI/RTX if the description does not refer to a specific version. Purpose of the manual This manual contains all the information you need for commissioning and using the S7-modular Embedded Controller system. It addresses programmers who commission the device. Scope This manual is valid for the following components of the S7-mEC: Table 1 Components of the S7-mEC Component Order no.: Release Embedded Controller EC31 6ES7677-1DD00-0BA0 From 07/2009 Embedded Controller EC31-RTX 6ES7677-1DD00-0BB0 From 07/2009 Embedded Controller EC31-RTX F 6ES7677-1FD00-0FB0 From 07/2009 Embedded Controller EC31-HMI/RTX 128 PT 6ES7677-1DD00-0BF0 From 07/2009 Embedded Controller EC31-HMI/RTX 512 PT 6ES7677-1DD00-0BG0 From 07/2009 Embedded Controller EC31-HMI/RTX 2048 PT 6ES7677-1DD00-0BH0 From 07/2009 Expansion module EM PCI-104 6ES7677-1DD40-1AA0 01/2009 or later Expansion module EM PC 6ES7677-1DD50-2AA0 01/2009 or later Note Note that the label on the Embedded Controller always shows the designation EC31 and order number 6ES7677-1DD00-0BA0, irrespective of ordering options. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 3 Introduction Basic knowledge required The S7-mEC system may only be implemented and operated by qualified personnel. Knowledge of the following is considered essential: SIMATIC S7-300 installation guidelines Programming with STEP 7 PC-based automation with WinAC RTX If appropriate, fail-safe technology Basic knowledge of PC technology Windows XP/XP Embedded operating systems Changes since the previous version WinAC RTX 2009 is pre-installed on the Embedded Controller EC31-RTX and EC31-HMI/RTX. The following product is a new addition: Embedded Controller EC31-RTX F with WinAC RTX F 2009. WinAC RTX F 2009 is approved for fail-safe environments. This means that a safety program created with S7 Distributed Safety can run with WinAC RTX F 2009 on the Embedded Controller. Position in the information scheme For further information, refer to the following documents: S7-300 CPU 31xC and CPU 31x: Installation (http://support.automation.siemens.com/WW/view/en/13008499) Windows Automation Center RTX, WinAC RTX 2009 Manual WinAC RTX F 2009 Industrial Software Product Information SIMATIC S7 safety engineering in SIMATIC Industrial Software (http://support.automation.siemens.com/WW/view/en/12490443) System Manual WinLC RTX EC Online Help in STEP 7 SIMATIC HMI WinCC flexible 2008 Runtime System Manual PROFINET System Description (http://support.automation.siemens.com/WW/view/en/19292127) System Manual Commissioning PC stations (http://support.automation.siemens.com/WW/view/en/13542666) Programming Manual Software Development Kit for EC31 (http://support.automation.siemens.com/WW/view/en/31885798) Standards and certifications In Chapter General technical data, you will find information about standards, certificates and approvals (Page 106) 4 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Introduction Recycling and disposal All devices described in this manual can be recycled due to their ecologically compatible components. For environment-friendly recycling and disposal of your old equipment, contact a certified disposal facility for electronic scrap. Service & Support on the Internet Information on the following topics is available on the Internet: Service & Support (http://support.automation.siemens.com/) Contact partners for SIMATIC (http://www.siemens.com/automation/partner) PC-based Automation Competence Center (http://www.automation.siemens.com/simatic/pcbased/html_76/support/dienstleistungen.h tm) You can contact Technical Support for all A&D products by means of the Web form for the Support Request (http://www.siemens.com/automation/support-request) Important note for maintaining the operational safety of your system Note The operators of systems with safety-related characteristics must adhere to particular operational safety requirements. The supplier is also obliged to comply with special product monitoring measures. To keep you informed, a special newsletter is therefore available containing information on product developments and properties that are important ( or potentially important) for operating systems where safety is an issue. To ensure that you are always up-to-date and able to make changes to your system, it is necessary that you subscribe to the appropriate newsletter. To do so, go to the Internet (http://www.siemens.de/automation/csi_en_WW/news). There you can register for the following newsletters: * Embedded/PC-based Automation * SIMATIC S7-300/S7-300F * Distributed I/O * SIMATIC Industrial Software Select the "Updates" check box for each newsletter. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 5 Introduction 6 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Table of contents Introduction................................................................................................................................................ 3 1 Safety notes............................................................................................................................................. 11 1.1 2 3 4 General safety instructions ..........................................................................................................11 Product overview ..................................................................................................................................... 13 2.1 Unpacking the device...................................................................................................................13 2.2 2.2.1 2.2.2 2.2.3 EC31 ............................................................................................................................................14 Scope of delivery EC31 ...............................................................................................................14 Embedded Controller EC31 .........................................................................................................15 Display elements and interfaces ..................................................................................................16 2.3 2.3.1 2.3.2 2.3.3 2.3.4 EC31-RTX / EC31-RTX F ............................................................................................................19 Scope of delivery .........................................................................................................................19 Embedded Controller EC31-RTX / EC31-RTX F ........................................................................20 Display elements and interfaces of EC31-RTX / EC31-RTX F....................................................21 Differences compared to WinAC RTX .........................................................................................24 2.4 2.4.1 2.4.2 2.4.3 EC31-HMI/RTX ............................................................................................................................25 Scope of delivery EC31-HMI/RTX ...............................................................................................25 Embedded Controller EC31-HMI/RTX.........................................................................................26 Display elements and interfaces of EC31-HMI/RTX....................................................................27 2.5 2.5.1 2.5.2 Expansion module EM PCI-104...................................................................................................30 EM PCI-104..................................................................................................................................30 Display elements and interfaces of EM PCI-104 .........................................................................31 2.6 2.6.1 2.6.2 Expansion module EM PC ...........................................................................................................33 EM PC..........................................................................................................................................33 Display elements and interfaces of EM PC ................................................................................34 Application planning................................................................................................................................. 35 3.1 Operating options.........................................................................................................................35 3.2 Configurations ..............................................................................................................................36 3.3 Configuration with S7-300 modules.............................................................................................38 3.4 Installation with expansion modules ............................................................................................39 3.5 Ambient and Environmental Conditions.......................................................................................40 Installation ............................................................................................................................................... 41 4.1 Setting up the S7-mEC ................................................................................................................41 4.2 4.2.1 4.2.2 4.2.3 4.2.4 Installing PCI-104 cards in EM PCI-104 ......................................................................................43 Requirements...............................................................................................................................43 Setting jumpers in EM PCI-104....................................................................................................45 Preparing shelves ........................................................................................................................47 Installing the cards in the EM PCI-104 expansion module ..........................................................49 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 7 Table of contents 5 6 7 8 9 8 Connecting .............................................................................................................................................. 53 5.1 5.1.1 5.1.2 5.1.3 Connection elements .................................................................................................................. 53 Connection elements Embedded Controller ............................................................................... 53 Connection elements EM PCI-104.............................................................................................. 55 Connection elements EM PC ...................................................................................................... 56 5.2 Connecting the power supply for S7-mEC.................................................................................. 57 5.3 Connecting PC I/O ...................................................................................................................... 59 5.4 EC31-RTX / EC31-RTX F / EC31-HMI/RTX: Connecting PROFINET IO devices ..................... 61 5.5 Connecting PROFIBUS............................................................................................................... 61 Configuring EC31-RTX / EC31-RTX F / EC31-HMI/RTX ......................................................................... 63 6.1 Preconfigured systems................................................................................................................ 63 6.2 6.2.1 6.2.2 6.2.3 6.2.4 6.2.5 6.2.6 6.2.7 Configuring and programming S7-mEC...................................................................................... 67 Basic procedure .......................................................................................................................... 67 Configuring in HW Config............................................................................................................ 68 Configuring the Ethernet interfaces ............................................................................................ 73 Configuring the PROFINET IO system ....................................................................................... 75 Creating an S7 program.............................................................................................................. 76 EC31-HMI/RTX: Configuring visualization .................................................................................. 77 Downloading the configuration data to the target system........................................................... 78 Initial commissioning................................................................................................................................ 81 7.1 Overview of initial commissioning ............................................................................................... 81 7.2 Initial commissioning - Local ....................................................................................................... 82 7.3 Initial commissioning - Remote ................................................................................................... 83 7.4 Startup / shutdown of the Embedded Controller ......................................................................... 85 7.5 7.5.1 7.5.2 Activating safety mechanisms..................................................................................................... 86 Safety mechanisms for data carriers .......................................................................................... 86 Activating the Enhanced Write Filter........................................................................................... 87 7.6 EC31-RTX / EC31-RTX F / EC31-HMI/RTX: Installing License Keys ........................................ 89 Operating the EC31-RTX / EC31-RTX F / EC31-HMI/RTX...................................................................... 91 8.1 Controller Panel WinLC RTX EC ................................................................................................ 91 8.2 Status displays ............................................................................................................................ 92 8.3 RUN/STOP status ....................................................................................................................... 93 8.4 Memory reset using the mode selector switch............................................................................ 94 Service and maintenance ........................................................................................................................ 95 9.1 9.1.1 9.1.2 9.1.3 Backup and Restore.................................................................................................................... 95 Backup / Restore - requirements and rules ................................................................................ 95 Backing up and restoring data .................................................................................................... 97 Restoring to factory settings...................................................................................................... 100 9.2 Windows XP Embedded ........................................................................................................... 103 9.3 Micro Memory Card................................................................................................................... 103 9.4 Update software ........................................................................................................................ 103 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Table of contents 10 A B Technical data ....................................................................................................................................... 105 10.1 General technical data ...............................................................................................................105 10.2 Standards and certifications.......................................................................................................106 10.3 EC31 ..........................................................................................................................................109 10.4 EC31-RTX..................................................................................................................................111 10.5 EC31-RTX F...............................................................................................................................113 10.6 EC31-HMI/RTX ..........................................................................................................................115 10.7 Expansion module EM PCI-104.................................................................................................117 10.8 Expansion module EM PC .........................................................................................................118 Appendix................................................................................................................................................ 121 A.1 A.1.1 A.1.2 A.1.3 Dimension drawings...................................................................................................................121 EC31 ..........................................................................................................................................121 EM PCI-104................................................................................................................................121 EM PC........................................................................................................................................123 A.2 Order numbers ...........................................................................................................................123 A.3 Tips and Tricks...........................................................................................................................126 A.4 Disclaimer ..................................................................................................................................126 List of abbreviations............................................................................................................................... 127 B.1 Abbreviations .............................................................................................................................127 Index...................................................................................................................................................... 131 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 9 Table of contents 10 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 1 Safety notes 1.1 General safety instructions CAUTION Please observe the safety instructions on the back of the cover sheet of this documentation. You should not expand your device unless you have read the relevant safety instructions. This device is compliant with the relevant safety measures to IEC, VDE, EN and cULus. If you have questions about the validity of the installation in the planned environment, please contact your service representative. Repairs Only authorized personnel are permitted to repair the device. WARNING Unauthorized opening of and improper repairs to the device may result in substantial damage to equipment or endanger the user. System expansions Only install system expansion devices designed for this device. The installation of other expansions can damage the system and violate the radio-interference suppression regulations. Contact your technical support team or where you purchased your PC to find out which system expansion devices may safely be installed. CAUTION If you install or exchange system expansions and damage your device, the warranty becomes void. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 11 Safety notes 1.1 General safety instructions ESD guidelines Modules containing electrostatic sensitive devices (ESDs) can be identified by the following label: Strictly follow the guidelines mentioned below when handling modules which are sensitive to ESD: Always discharge yourself of static electricity before handling modules which are sensitive to ESD (for example, by touching a grounded object). All devices and tools must be free of static charge. Always pull the mains connector and disconnect the battery before installing or removing modules which are sensitive to ESD. Handle modules fitted with ESDs only by their edges. Do not touch any connector pins or conductors on modules containing ESDs. 12 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Product overview 2.1 2 Unpacking the device When unpacking Note the following when unpacking: Keep the documentation included with the package in a safe place. It is required for first commissioning and is part of the device. Check the package and contents for visible transportation damage. Check the shipment for completeness. Inform your local Siemens contact partner of any disagreement or transport damage. Identification data The device can be identified unambiguously for repairs with the help of the ID data. The serial number is available on the rating plate of the device. Depending on the scope of delivery, the "Certificate of License" is enclosed as proof of license for WinAC RTX 2009 / WinAC RTX F 2009, SOFTNET S7-Lean Edition 2008 and WinCC flexible 2008 RT. The "Microsoft Windows Product Key" is available on the "Certificate of Authenticity" label which is included with the device. The first MAC address is available underneath the module cover of the device. See also Scope of delivery EC31 (Page 14) Scope of delivery EC31-RTX / EC31-RTX F (Page 19) Scope of delivery EC31-HMI/RTX (Page 25) S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 13 Product overview 2.2 EC31 2.2 EC31 2.2.1 Scope of delivery EC31 The following components ship with the EC31: Embedded Controller EC31 with following pre-installations - Operating system Windows XP Embedded SP2 Feature Pack 2007 Restore DVD "SIMATIC S7-mEC EC31 07/2009" for restoring the image DVD "S7-mEC Software and Documentation" Windows Certificate of Authenticity (CoA) with CoA sticker End User License Agreement (EULA) Product Information 14 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Product overview 2.2 EC31 2.2.2 Properties Embedded Controller EC31 The Embedded Controller EC31 is a PC with S7-300 design that runs on a preinstalled Windows XP Embedded operating system. EC31 can be installed in horizontal position on a mounting rail and can be expanded into a modular S7-mEC system by installing S7-300 modules and the EM PC and EM PCI-104 expansion modules. A flash memory is used as storage medium for the operating system and any application data. EC31 can be expanded by installing S7-300 modules in the central rack or in the expansion rack. EC31 provides high-level industrial performance: - Fanless operation - High degree of endurance Figure 2-1 Embedded Controller EC31 User-specific functionality EC31 is an open platform for user specific applications and is used, for example, to access S7-300 I/O. Note The behavior of EC31 depends on the user-specific application. That is, it can therefore differ from the behavior of an S7-300 CPU. See also Order numbers (Page 123) S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 15 Product overview 2.2 EC31 2.2.3 Display elements and interfaces of EC31 Display elements and interfaces The figure below shows the display elements and interfaces of EC31. 16 1 LED displays 2 Slot for the Multi Media Card, incl. the ejector 3 Mode selector switch 4 MAC address of the standard Ethernet controller X2 PN (LAN) 5 USB 2.0 ports 6 Power supply connection 7 PROFINET IO connection available soon 8 Ethernet connection S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Product overview 2.2 EC31 MMC slot An MMC can be used as memory module, for backup purposes, for example. NOTICE The S7 formatting is overwritten if a SIMATIC Micro Memory Card is used in the Embedded Controller. This prevents any further use of the SIMATIC Micro Memory Card in SIMATIC-S7 modules! Power supply connection The Embedded Controller is equipped with a double-pole power inlet. The connector with screw terminals is inserted into this inlet for shipping. Mode selector switch Note User-specific applications The behavior of EC31 depends on the user-specific application. That is, it can differ from the behavior of an S7-300 CPU. The switch can be assigned user-specific functions in the user program (SDK), for example for switching the rear panel bus on and off. Table 2- 1 Position Mode switch positions Default Meaning RUN No function Can be programmed in the user program STOP No function Can be programmed in the user program MRES During power-up: Backup / Restore can be activated in the power-up phase of the EC31 by pressing MRES. Can be programmed in the user program LED displays The LED displays EC31, with exception of LED DC5V, can be assigned user-specific functions in the user program for the phase following the power up of EC31. The LED displays can be activated separately. You can also synchronize the LED displays to enable their simultaneous flashing. For further programming information, refer to the documentation for the SDK on the included DVD. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 17 Product overview 2.2 EC31 Status and error displays during power up and backup / restore Table 2- 2 Status and error displays during power up and backup / restore LED 18 Meaning U1/BF3 U2/BF4 U3 U4 On On On On Power ON - - Off Flashes Booting from flash memory (power up) Off On Windows boot operation completed, Embedded Controller ready for operation / ready for remote desktop connection On On Off Off MRES can be pressed to start Backup / Restore operations if the LED displays are lit. - - Flashes Off Backup / Restore is being initialized. - - Flashes On Backup is being executed - - Flashes Flashes Restore is being executed - Flashes Flashes Flashes Backup / Restore error S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Product overview 2.3 EC31-RTX / EC31-RTX F 2.3 EC31-RTX / EC31-RTX F 2.3.1 Scope of delivery EC31-RTX / EC31-RTX F The scope of delivery of the EC31-RTX and EC31-RTX F encompasses the following components: Embedded Controller with the following pre-installations: - Operating system Windows XP Embedded SP2 Feature Pack 2007 - SIMATIC NET 2008 (with SIMATIC NET Softnet-S7 Lean Edition 2008) - WinAC RTX 2009 or WinAC RTX F 2009 Restore DVD "SIMATIC S7-mEC EC31-RTX 07/2009" or Restore-DVD "SIMATIC S7-mEC EC31-RTX F 07/2009" for restoring the image DVD "S7-mEC Software and Documentation" Windows Certificate of Authenticity (CoA) with CoA sticker End User License Agreement (EULA) Product Information USB stick with SIMATIC License Keys Certificate of License (CoL) In addition for the EC31-RTX F: Yellow TUV label identifying the EC31-RTX F for fail-safe operation. Figure 2-2 EC31-RTX F Note Note that the label on the EC31-RTX and EC31-RTX F shows the designation "EC31" and order number 6ES7677-1DD00-0BA0, as the hardware is identical with EC31. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 19 Product overview 2.3 EC31-RTX / EC31-RTX F 2.3.2 Embedded Controller EC31-RTX / EC31-RTX F Properties The Embedded Controller EC31-RTX / EC31-RTX F is a PC that features an S7-300 design, the operating system Windows XP Embedded, SIMATIC NET 2008 and WinAC RTX 2009 or WinAC RTX F 2009. The software is pre-installed and preconfigured. EC31-RTX / EC31-RTX F can be installed in horizontal position on a mounting rail and can be expanded into a modular S7-mEC system by installing S7-300 modules and the EM PC and EM PCI-104 expansion modules. A flash memory is used as storage medium for the operating system and any application data. EC31-RTX / EC31-RTX F can be expanded by installing S7-300 modules in the central rack or in the expansion rack. The EC31-RTX F can furthermore be expanded with fail-safe signal modules. The EC31-RTX / EC31-RTX F can be operated as a PROFINET IO controller. PROFINET IO devices are connected by means of the ports of the integrated X1 PN (LAN) interface. EC31-RTX / EC31-RTX F provides high-level industrial performance: - Fanless operation - High degree of endurance Figure 2-3 20 EC31-RTX / EC31-RTX F Embedded Controller S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Product overview 2.3 EC31-RTX / EC31-RTX F 2.3.3 Display elements and interfaces of EC31-RTX / EC31-RTX F Display elements and interfaces The figure below shows the display elements and interfaces of the EC31-RTX / EC31-RTX F. 1 LED displays 2 Slot for the Multi Media Card, incl. the ejector 3 Mode selector switch 4 MAC address of the standard Ethernet controller X2 PN (LAN) 5 USB 2.0 ports 6 Power supply connection 7 PROFINET IO connections (as submodule of WinAC) 8 Ethernet connection with basic PROFINET services S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 21 Product overview 2.3 EC31-RTX / EC31-RTX F MMC slot An MMC can be used as memory module, for backup purposes, for example. NOTICE The S7 formatting is overwritten if a SIMATIC Micro Memory Card is used in the Embedded Controller. This prevents any further use of the SIMATIC Micro Memory Card in SIMATIC-S7 modules! Power supply connection The Embedded Controller is equipped with a 2-pole socket contact for the power supply. The connector with screw terminals is already plugged onto this socket contact in the delivery condition. Mode selector switch Meaning of the mode selector switch settings: Table 2- 3 Settings of the selector switch at the EC31-RTX / EC31-RTX F Position Meaning Notes RUN The controller processes the STEP 7 > user program. STOP The controller does not process the STEP 7 user program. The outputs are set to a "safe" state. The RUN and STOP settings of the mode selector switch indicate the selected operating mode. The RUN and STOP LED displays indicate the actual operating mode of the EC31-RTX / EC31-RTX F. MRES During power up: Backup / Restore can be activated in the power up phase of the EC by pressing MRES. With active WinAC: Memory reset Difference compared to S7-300: A memory reset on an S7-300 CPU During memory reset (Page 94) the project and triggers a re-initialization. This means that neither the user programs nor program (SDB, DB, OB, FB, etc.) are deleted configuration data are deleted. from the WinLC RTX EC. Caution! All the configuration information of the EC31-RTX / EC31-RTX F is lost! 22 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Product overview 2.3 EC31-RTX / EC31-RTX F Status and error displays with active WinAC The following LED displays indicate the status of the EC31-RTX / EC31-RTX F with active WinAC: Table 2- 4 Status and error displays with active WinAC LED designation Color Meaning BF1* Red Bus fault at the interface X1 PN LAN P1 or X1 PN LAN P2 BF2* Red U1/BF3* Red Reserved, for example bus fault at configured submodules CP 5603 U2/BF4* Red U3** Yellow U4** Green Status of Windows XP Embedded and Restore / Backup (see the next table). SF Red Group error DC5V Green 5 V supply for the rear panel bus RUN Green Embedded Controller in RUN. STOP Yellow Embedded Controller in STOP * The LED displays correspond to the IF slots of WinLC RTX. The slots are preconfigured in the Station Configuration Editor. ** The LED displays are not visible in the WinLC RTX EC / WinLC RTX F EC Controller Panel. Status and error displays during power up and backup / restore Table 2- 5 Status and error displays during power up and backup / restore Meaning LED U1/BF3 U2/BF4 U3 U4 On On On On Power ON - - Off Flashes Booting from flash memory (power up) - - Off On Windows boot operation completed, Embedded Controller ready for operation / ready for remote desktop connection. On On Off Off MRES can be pressed to start Backup / Restore operations if the LED displays are lit. - - Flashes Off Backup / Restore is being initialized. - - Flashes On Backup is being executed. - - Flashes Flashes Restore is being executed. - Flashes Flashes Flashes Backup / Restore error See also Controller Panel WinLC RTX EC (Page 91) Backup / Restore - requirements and rules (Page 95) S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 23 Product overview 2.3 EC31-RTX / EC31-RTX F 2.3.4 Differences compared to WinAC RTX Introduction The PC-based WinLC RTX controller which is installed on the Embedded Controller corresponds with the WinLC RTX controller that is executed on standard PCs. The software is identical. However, compared to WinAC RTX on other platforms, there are certain differences in the usage of EC31-RTX / EC31-HMI/RTX with WinAC RTX or of the EC31-RTX F with WinAC RTX F: Layout and appearance of the panel Operation Preconfigured system Differences of WinAC RTX in the Embedded Controller compared to WinAC RTX on a PC-based platform Centralized I/Os can be connected to EC31-RTX / EC31-RTX F / EC31-HMI/RTX. The Embedded Controller contains a default configuration for all components. Configuration data can be archived in WLD files for reuse and transfer. The WLD files for configurations on an Embedded Controller are not compatible with WLD files that are configured for other platforms. Additional information The documentation for WinAC RTX 2009 or WinAC RTX F 2009 included with your Embedded Controller provides a description of the functionality of the WinAC RTX standard product that runs on a PC with Windows XP / Windows XP Embedded operating system. 24 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Product overview 2.4 EC31-HMI/RTX 2.4 EC31-HMI/RTX 2.4.1 Scope of delivery EC31-HMI/RTX The following components ship with EC31-HMI/RTX: Embedded Controller EC31-HMI/RTX with following pre-installations: - Operating system Windows XP Embedded SP2 Feature Pack 2007 - SIMATIC NET 2008 (with SIMATIC NET Softnet-S7 Lean Edition 2008) - WinAC RTX 2009 - WinCC flexible Runtime 2008 SP1 Restore DVD "SIMATIC S7-mEC EC31-HMI/RTX 07/2009" for restoring the image DVD "S7-mEC Software and Documentation" Windows Certificate of Authenticity (CoA) with CoA sticker End User License Agreement (EULA) Product Information USB stick with SIMATIC License Keys Certificate of License (CoL) Note Note that the label on the EC31-HMI/RTX shows the designation "EC31" and order number 6ES7677-1DD00-0BA0, as the hardware is identical with EC31. See also Unpacking the device (Page 13) S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 25 Product overview 2.4 EC31-HMI/RTX 2.4.2 Embedded Controller EC31-HMI/RTX Properties The Embedded Controller EC31-HMI/RTX is a PC that features an S7-300 design for machine-oriented visualization tasks. The software is pre-installed and preconfigured: - Windows XP Embedded operating system - SIMATIC NET 2008 - WinAC RTX 2009 - WinCC flexible Runtime 2008 SP1 The EC31-HMI/RTX is available in three versions: with 128, 512 and 2048 power tags. EC31-HMI/RTX can be installed in horizontal position on a mounting rail and can be expanded into a modular S7-mEC system by installing S7-300 modules and the EM PC and EM PCI-104 expansion modules. A flash memory is used as storage medium for the operating system and any application data. EC31-HMI/RTX can be expanded by installing S7-300 modules in the central rack or in the expansion rack. EC31-HMI/RTX can be operated as PROFINET IO controller. PROFINET IO devices are connected by means of the ports of the integrated X1 PN (LAN) interface. EC31-HMI/RTX provides high-level industrial performance: - Fanless operation - High degree of endurance Figure 2-4 26 Embedded Controller EC31-HMI/RTX S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Product overview 2.4 EC31-HMI/RTX 2.4.3 Display elements and interfaces of EC31-HMI/RTX Display elements and interfaces The figure below shows the display elements and interfaces of EC31-HMI/RTX. 1 LED displays 2 Slot for the Multi Media Card, incl. the ejector 3 Mode selector switch 4 MAC address of the standard Ethernet controller X2 PN (LAN) 5 USB 2.0 ports 6 Power supply connection 7 PROFINET IO connections (as submodule of WinAC) 8 Ethernet connection with basic PROFINET services S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 27 Product overview 2.4 EC31-HMI/RTX MMC slot An MMC can be used as memory module, for backup purposes, for example. NOTICE The S7 formatting is overwritten if a SIMATIC Micro Memory Card is used in the Embedded Controller. This prevents any further use of the SIMATIC Micro Memory Card in SIMATIC-S7 modules! Power supply connection The Embedded Controller is equipped with a 2-pole socket contact for the power supply. The connector with screw terminals is already plugged onto this socket contact in the delivery condition. Mode switch Meaning of the mode selector switch settings: Table 2- 6 Settings of the mode selector switch on EC31-HMI/RTX Position Meaning Notes RUN The controller processes the STEP 7 user program. STOP The controller does not process the STEP 7 user program. The outputs are set to a "safe" state. The RUN and STOP settings of the mode selector switch indicate the selected operating mode. The RUN and STOP LED displays indicate the actual operating mode of EC31-HMI/RTX. MRES During power up: Backup / Restore can be activated in the power up phase of the EC by pressing MRES. Difference compared to S7-300: With active WinAC: Memory reset A memory reset on an S7-300 CPU During memory reset (Page 94) the project and triggers a re-initialization. This means that neither the user programs nor program (SDB, DB, OB, FB, etc.) are deleted configuration data are deleted. from the WinLC RTX EC. Caution! All configuration data of EC31-HMI/RTX is lost! 28 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Product overview 2.4 EC31-HMI/RTX Status and error displays with active WinAC The following LED displays indicate the status of EC31-HMI/RTX with active WinAC: Table 2- 7 Status and error displays with active WinAC LED designation Color Meaning BF1* Red Bus fault at the interface X1 PN LAN P1 or X1 PN LAN P2 BF2* Red U1/BF3* Red Reserved, for example bus fault at configured submodules CP 5603 U2/BF4* Red U3** Yellow U4** Green Status of Windows XP Embedded and Restore / Backup (see the next table). SF Red Group error DC5V Green 5 V supply for the rear panel bus RUN Green Embedded Controller in RUN. STOP Yellow Embedded Controller in STOP * The LED displays correspond to the IF slots of WinLC RTX. The slots are preconfigured in the Station Configuration Editor. ** The LED displays are not visible in the WinLC RTX EC Controller Panel. Status and error displays during power up and backup / restore Table 2- 8 Status and error displays during power up and backup / restore LED Meaning U1/BF3 U2/BF4 U3 U4 On On On On Power ON - - Off Flashes Booting from flash memory (power up) - - Off On Windows boot operation completed, Embedded Controller ready for operation / ready for remote desktop connection. On On Off Off MRES can be pressed to start Backup / Restore operations if the LED displays are lit. - - Flashes Off Backup / Restore is being initialized. - - Flashes On Backup is being executed. - - Flashes Flashes Restore is being executed. - Flashes Flashes Flashes Backup / Restore error See also Backup / Restore - requirements and rules (Page 95) S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 29 Product overview 2.5 Expansion module EM PCI-104 2.5 Expansion module EM PCI-104 2.5.1 EM PCI-104 Scope of delivery The following components ship with the product: Expansion module EM PCI-104 2-pin jack for external power supply Product Information Properties You can use the expansion module EM PCI-104 to expand the functionalities of the S7-mEC. For example, you can add additional communication, memory, video, audio and high-speed metrology cards. The expansion module permits the mounting of 3 PCI-104 standard cards. With the communications processor CP 5603, you have the option of connecting an existing PROFIBUS network to the S7-mEC. Figure 2-5 Expansion module EM PCI-104 PROFIBUS DP connection by means of CP 5603 A package with the communications processor and a prepared shelf for the EM PCI-104 is available for installing a CP 5603 in the EM PCI-104 (order no. 6GK1560-3AE00) See also Order numbers (Page 123) 30 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Product overview 2.5 Expansion module EM PCI-104 2.5.2 Display elements and interfaces of EM PCI-104 Display elements and interfaces The figure below shows the elements, display elements and interfaces of the EM PCI-104. 1 Spacer pins for PCI-104 cards 2 PCI-104 interface 3 POWER LED display 4 Jumper for I/O voltage on the EM PCI-104 connection 5 Jumper for external / internal power supply S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 31 Product overview 2.5 Expansion module EM PCI-104 Power supply connection On the underside, EM PCI-104 has a 2-pin connector for the power supply connection. The scope of delivery includes a connector with screw connection. Status displays The following LED displays on the card show the status of the EM PC-104: Table 2- 9 32 Status display EM PCI-104 LED designation Color Meaning POWER Green Is lit when the power supply of the expansion module is OK. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Product overview 2.6 Expansion module EM PC 2.6 Expansion module EM PC 2.6.1 EM PC Scope of delivery The following components ship with the product: Expansion module EM PC Product Information Properties The EM PC expansion module features standard PC interfaces. Additional memory slots and communication ports are available in addition to the connection options for a local operation and monitoring. Figure 2-6 Expansion module EM PC S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 33 Product overview 2.6 Expansion module EM PC 2.6.2 Display elements and interfaces of EM PC Display elements and interfaces The figure below shows the display elements and interfaces of the EM PC. 1 LED displays 2 X30 Serial interface V.24 (RS232) 3 X50 SD/MMC Combination slot for SD or Multi Media Card with ejector 4 X51 CF Slot for CompactFlash card 5 X60/X61 USB 2 x USB 2.0 high-speed 6 X1 P1 PN (LAN) Gigabit Ethernet connection 7 X70 DVI-I graphics interface Status displays The following LED displays show the status of the EM PC: Table 2- 10 34 Status displays EM PC LED designation Color Meaning ON Green Power On CARD Green Flashes when SD/MMC or CF card is active. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 3 Application planning 3.1 Operating options Operating options You can operate the Embedded Controller as follows: Local Remotely - with access via Remote Desktop Protocol Local On the Embedded Controller the input devices, e.g. keyboard and mouse, are directly connected via the USB ports. Output devices, e.g. monitors and printers, are connected via the DVI-I and USB ports of the EM PC expansion module. (03& ; '9,, Figure 3-1 ;; 86% (& 60 60 60 60 ;; 86% Embedded Controller - Local access S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 35 Application planning 3.2 Configurations Remote The Embedded Controller is installed in an equipment cubicle (control cabinet) and is interconnected via Ethernet, for example with a Field PG, with a PC, or with a Thin Client. The Embedded Controller is accessed via Remote Desktop Protocol. 6P(& (& ;31 /$1 60 60 60 3& 60 ;31 /$1 ,QGXVWULDO(WKHUQHW 352),1(7 (&57; (&57;) (&+0,57; 7KLQ&OLHQW )LHOG3* Figure 3-2 Embedded Controller - access by means of RDP See also Overview of initial commissioning (Page 81) 3.2 Configurations Possible hardware configurations The Embedded Controller EC31-RTX / EC31-RTX F / EC31-HMI/RTX can be mounted in horizontal position onto a mounting rail and can be expanded to form a modular S7-mEC system by installing S7-300 modules and the EM PC and EM PCI-104 expansion modules. Optionally, distributed I/O can be connected via PROFINET IO and PROFIBUS: The EC31-RTX / EC31-RTX F / EC31-HMI/RTX can be operated as a PROFINET IO controller. PROFINET IO devices are connected by means of the integrated X1 PN (LAN) interface. PROFIBUS DP slaves can be connected by means of the CP 5603 in the EM PCI-104 expansion module. 36 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Application planning 3.2 Configurations S7-mEC example configuration The following figure shows an S7-mEC example configuration with the following components: Embedded Controller EC31-HMI/RTX with printer and PROFINET IO devices S7-300 signal modules EM PC expansion module with external PC I/O devices PROFIBUS DP connection via a CP 5603 in the EM PCI-104 expansion module )LHOG3* ,QGXVWULDO(WKHUQHW 7KLQ&OLHQW !P ,QGXVWULDO(WKHUQHW %DUFRGHUHDGHU (03& (03&, (& ZLWK&3 +0,57; 60 60 60 56 GLJLWDO DQDORJ ,2V )ODW3DQHO '9, 3ULQWHU 86% 352),%86'3 352),1(7 (7 Figure 3-3 &DPHUD (7 &DPHUD S7-mEC example configuration S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 37 Application planning 3.3 Configuration with S7-300 modules 3.3 Configuration with S7-300 modules S7-mEC maximum configuration An S7-mEC can consist of up to four racks, each one with 8 modules (SM/FM) of the S7-300 series. The Embedded Controller is connected to the interface module via a bus connector. The racks are interconnected by means of interface modules (IM). A PS 305 or PS 307 can be used to supply power. 60 60 60 60 60 60 60 60 ,0 60 60 60 60 60 60 60 60 ,0 60 60 60 60 60 60 60 60 ,0 60 60 60 60 60 60 60 60 ,0 5DFN 6ORW 5DFN 6ORW 5DFN 6ORW 36 (& 5DFN 6ORW Figure 3-4 Maximum configuration with S7-300 modules Note The modules listed in the HW Config catalog under "S7-modular Embedded Controller > SM-300 / FM-300" are approved for operation with the EC31-RTX / EC31-RTX F / EC31-HMI/RTX. 38 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Application planning 3.4 Installation with expansion modules 3.4 Installation with expansion modules Rules An expansion module is connected by means of the Extension bus bus connector with the Embedded Controller or a second expansion module. A maximum of 2 expansion modules are permitted in the central rack (Rack 0): a) 1 x EM PCI-104, 1 x EM PC b) 2 x EM PCI-104 The EM PCI-104 expansion module is installed on the left-hand side of the Embedded Controller. The EM PC expansion module can be installed on the left-hand side of the Embedded Controller or on the left-hand side of the EM PCI-104 expansion module. Maximum configuration with expansion modules D (03& (03&, (& ,0 60 60 60 60 60 60 60 60 60 60 60 60 60 60 5DFN 5DFN E (03&, (03&, (& 5DFN Figure 3-5 ,0 60 60 5DFN Maximum configuration with expansion modules See also Setting up the S7-mEC (Page 41) S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 39 Application planning 3.5 Ambient and Environmental Conditions 3.5 Ambient and Environmental Conditions Note the following aspects when planning your system application: Climatic and mechanical environmental conditions defined in the technical data section of the operating instructions. The device is only approved for indoor operation. Avoid extreme ambient conditions. Protect the device against dust, moisture and heat. Do not expose the device to direct sunlight. Do not obstruct the venting slots of the device. 40 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 4 Installation 4.1 Setting up the S7-mEC Introduction NOTICE The device is approved for operation in closed rooms only. Always maintain a minimum clearance of 100 mm to components installed above or underneath the device, or to the walls of an enclosure. Rules The S7-modular Embedded Controller system has be mounted horizontally on the mounting rail. Install the Embedded Controller, the expansion modules and the S7-300 modules in accordance with installation guidelines for the S7-300 automation system. Observe the corresponding information in the operating instructions S7-300 CPU3xC and CPU 31x: Installation, Chapter Configuring and Installing. Note Limitations The following restrictions apply to the S7-mEC system in contrast to the S7-300 installation guidelines: * Permitted mounting position: Horizontal * Permissible operating temperature: 0 up to +50 C CAUTION Modules may get damaged if exposed to excess ambient temperatures. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 41 Installation 4.1 Setting up the S7-mEC Installing the S7-mEC An expansion module is connected by means of the Extension bus with the Embedded Controller or a second expansion module. 1. Insert the bus connector of a S7-300 module on the Embedded Controller. 2. Mount the modules in the specified sequence on the mounting rail. 3. Slide the Embedded Controller from the right against the expansion module. 4. Swivel the connected module down into place. 5. Slide the first S7-300 module against the Embedded Controller and swivel them down into place. 6. Screw-tighten the modules. Removing the S7-mEC When removing the S7-mECl, make sure to loosen the screws of the expansion module and the Embedded Controller and to swivel the modules jointly forward to detach the connection via the extension bus. See also Installation with expansion modules (Page 39) 42 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Installation 4.2 Installing PCI-104 cards in EM PCI-104 4.2 Installing PCI-104 cards in EM PCI-104 4.2.1 Requirements Maximum configuration EM PCI-104 An EM PCI-104 expansion module can be equipped with a maximum of three modules according to the specification of the PC/104 consortium: - PCI-104 modules: PCI compatible (120-pin plug) - PC/104 Plus modules that use only the 120-pin plug (PCI bus) Owing to the power loss, not more than two CP 5603 units can be operated in an EM PCI-104 expansion module. CAUTION Device can overheat! For thermal reasons, the power loss for the EM PCI-104 expansion module should not exceed approx. 6.6 Watt. Note the technical specifications in the manufacturer's documentation for the PCI-104 cards. CAUTION Use only EM PCI-104 cards that meet the SELV/PELV requirements! Hardware configuration of the PCI-104 cards When configuring the PCI-104 cards only using the following combinations of the PCI-bus signals: IDSEL IRQ REQ GNT CLK Combination 1 0 O 0 0 0 Combination 2 1 B 1 1 1 Combination 3 2 C 2 2 2 Combination 4 3 D 3 3 3 CAUTION Ensure that the PCI bus signals are not used several times. Note the technical specifications in the manufacturer's documentation for the PCI-104 cards. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 43 Installation 4.2 Installing PCI-104 cards in EM PCI-104 Basic Procedure CAUTION Switch off the supply voltage Before starting work, disconnect the devices from the power supply. The following steps are required to install PCI-104 cards in the expansion module: 1. Open expansion module EM PCI-104, remove shelves. 2. Set jumpers for the power supply of the PCI-104 cards on the card. 3. Optional: Punch the required cutouts for the connectors of the PCI-104 cards in the shelves. 4. Installing PCI-104 cards. 5. Optional: Fix the connectors of the PCI-104 cards in the cutouts. 6. Insert shelves, close expansion module EM PCI-104. 7. Connect shield connection to the mounting rail by means of the bonding screws. Reference For further information go to: PC-based Automation Competence Center (http://www.automation.siemens.com/simatic/pcbased/html_76/support/dienstleistungen.htm) See also Installing the cards in the EM PCI-104 expansion module (Page 49) 44 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Installation 4.2 Installing PCI-104 cards in EM PCI-104 4.2.2 Setting jumpers in EM PCI-104 Setting the power supply and the I/O voltage Before installing PCI-104 cards, check that the setting of the jumpers for the power supply and the I/O voltage for the PCI bus fits your application. Observe the manufacturer documented of the PCI-104 cards used in this regard. 9LQW 9LQW 9H[W 9H[W 9 9 Power supply for the PCI-104 cards: 24Vint: internal via EC31 (default) 9 9 24Vext: External power supply I/O voltage on the PCI-104 connection: 5V0: 5.0 V (default) 3V3: 3.3 V Set the jumper CAUTION Before changing the jumper setting, switch off the power supply of the entire S7-mEC. To change a jumper setting, uncover the pins and insert them carefully in the appropriate position. If necessary, you can use a tweezers to set the jumper, even after the installation of the PCI-104 cards. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 45 Installation 4.2 Installing PCI-104 cards in EM PCI-104 External power supply of the EM PCI-104 Note If the entire power consumption on the extension bus exceeds the 19 W that the EC31 provides, insert the jumper at position 24Vext and connect it by means of the interface to the underside of the EM PCI-104. WARNING The device should only be connected to a 24 VDC power supply that meets the requirements of safe extra low voltage (SELV). Use a power supply listed according to UL NEC class 2 or in the supply line a UL listed fuse with maximum 4 A. CAUTION Use the same power supply as for the Embedded Controller. This is necessary to ensure that the power supply for the Embedded Controller and the EM PCI-104 are switched on simultaneously. Otherwise the Embedded Controller might possibly not run. See also Connecting the power supply for S7-mEC (Page 57) 46 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Installation 4.2 Installing PCI-104 cards in EM PCI-104 4.2.3 Preparing shelves Introduction The sockets / plug connectors of the PCI-104 card are routed out upward and/or downward through the shelves of the EM PCI-104 expansion module. Figure 4-1 View of opened EM PCI-104 Selecting PCI-104 cards In selecting and combining the PCI-104 cards, pay attention to the position of the sockets / plug-in connectors to ensure that these can be routed out through the shelves and that the required ports are also accessible in installed state. With the CP 5603 S7-mEC package (order number 6GK1560-3AE0) a shelf with cutout for the PROFIBUS DP socket is already present, an additional cutout is prepunched. NOTICE To avoid impairments in using the PCI-104 cards, observe the specified dimensions of the shelves and the technical data in the manufacturer's documentation for the PCI-104 cards used. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 47 Installation 4.2 Installing PCI-104 cards in EM PCI-104 Spacing between the PCI-104 cards Use suitable spacing bolts to maintain the following spacing between the PCI-104 cards: Figure 4-2 Spacing between the PCI-104 cards (dimensions in mm) NOTICE Narrow shelves The narrow shelves on the underside of the expansion module deviate from the specifications of the PCI-104 standard. Therefore, make sure that sockets / plugs can be positioned in the shelf. See also EM PCI-104 (Page 121) Dimension drawings (Page 121) 48 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Installation 4.2 Installing PCI-104 cards in EM PCI-104 4.2.4 Installing the cards in the EM PCI-104 expansion module Tools Use hexagon head screws (5 mm) to mount the spacing bolts of the PCI-104 cards. You can also fix the uppermost PCI-104 card with (M3) screws. CAUTION The electronic components on the cards are highly sensitive to electrostatic discharge. When handling these components, observe the precautions described in the guidelines for electrostatically endangered components. Requirements The EM PCI-104 expansion module is opened. The jumpers (Page 45) for the power supply of the PCI-104 cards on the printed-circuit board of the EM PCI-104 are set. The required cutouts for the plugs of the PCI-104 cards are present on the shelves (Page 47). The PCI-104 cards are configured (Page 43). Opening the housing/enclosure Step 1 Procedure Diagram Using a screwdriver, carefully detach the retaining screws of the two plastic noses on the underside of the EM PCI-104. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 49 Installation 4.2 Installing PCI-104 cards in EM PCI-104 Step 2 3 Procedure Diagram Carefully press with the thumbs on the indicated parts of the upper side to detach the fixing. Lift up the front hood of the EM PCI-104 and remove both shelves. Inserting PCI-104 cards Step Procedure 1 Plug module into the slot and fix with four screws of spacing bolts (example: CP 5603). 2 Optional: Insert additional cards. Diagram Secure the last card with four screws or spacing bolts. 50 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Installation 4.2 Installing PCI-104 cards in EM PCI-104 Step 3 Procedure Diagram Fasten socket to the prepared shelf. 4 Insert the shelves in the guides of the EM PCI-104, ensuring that they latch into place. 5 Install front hood and ensure that it too latches into place. Installing PCI-104 cards Additional adjustments may also be required to install the PCI-104 cards. For information on the installation, refer to the corresponding manufacturer documentation. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 51 Installation 4.2 Installing PCI-104 cards in EM PCI-104 52 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 5 Connecting 5.1 Connection elements 5.1.1 Connection elements Embedded Controller Connection elements The following connections are available on the Embedded Controller: 1 X2 PN (LAN) One RJ45 Ethernet port, 10/100 Mbps; Interface for programming device / PC or Thin Client for commissioning with standard patch cable over RDP and for service purposes (not suitable for PROFINET IO -communication); Auto-crossover is not supported 2 X1 PN (LAN) P1 Two RJ45 PROFINET ports, 10/100 Mbps; 90 angle connector required; Auto-crossover supported X1 PN (LAN) P2 3 DC 24 V Connection for voltage supply (connector is included in the scope of delivery) 4 X60/X61 USB 2 USB 2.0 ports, 500 mA, for USB devices, e.g. keyboard, mouse or graphics adapter (USB to VGA converter). S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 53 Connecting 5.1 Connection elements MAC addresses The first MAC address is assigned to interface X2 PN, the next MAC address to the PROFINET interface X1 PN. Each device is assigned four MAC addresses with consecutive device IDs at the factory. The first MAC address is positioned below the module cover on the device; for the other three address count up from the sequential number. If, for example, the first MAC address is 08-00-06-6B-80-C0, the second MAC address is then 08-00-06-6B-80-C1. The MAC address consists of three bytes for the manufacturer ID and of three bytes for the device ID (consecutive number). Interfaces The following interfaces are available on the Embedded Controller: Designation Description Rear panel bus Connection for the rear panel bus Extension bus Connection for the expansion modules EM PCI-104 and EM PC (figure without interface cover) 54 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Connecting 5.1 Connection elements 5.1.2 Connection elements EM PCI-104 Interfaces to the Embedded Controller and the expansion modules The following interfaces are available on the EM PCI-104: Designation Description Extension bus Connection for the Embedded Controller or the expansion module EM-PCI-104 (bus connector) Extension bus Connection for the expansion module EM PC or the expansion module EM PCI-104 DC 24 V Connection for an external 24 VDC power supply S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 55 Connecting 5.1 Connection elements 5.1.3 Connection elements EM PC Connection elements The following connections are available on the EM PC: 56 1 X30 Serial RS 232 port for barcode reader or barcode scanner 2 X50 SD/MMC Combination slot with ejecter for SD or MMD as data memory, for example to exchange recipe and archive data. 3 X51 CF Slot for Compact Flash card as data memory. Only use SIMATIC PC Compact Flash cards for industrial application (type I). 4 X60/X61 USB 2 USB 2.0 ports, 500 mA, for USB devices, e.g. keyboard, mouse or data carrier. USB stick via USB cable or with maximum dimension (L x W x H, in mm): 64 x 18.5 x 7.8. 5 X1 P1 PN (LAN) 1 RJ45-Ethernet for 10/100/1000 Mbps Gigabit Ethernet connection for a high-performance data connection 6 X70 DVI-I graphics connection to which DVI monitors can be connected; VGA monitors can also be connected via adapter. Use DVI cable with ferrites. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Connecting 5.2 Connecting the power supply for S7-mEC Interfaces to the Embedded Controller and the expansion modules Designation Description Extension bus Connection for the Embedded Controller or the expansion module EM-PCI-104 (bus connector) 5.2 Connecting the power supply for S7-mEC Connecting the power supply for S7-mEC Connect the power supply and ground conductors in accordance with the installation guidelines for the S7-300 automation system. For further information, refer to the operating instructions S7-300, CPU 31xC and CPU 31x: Installation. To be noted before you connect the device Observe the following rules and regulations for safe operation of the device: WARNING The device should only be connected to a 24V DC power supply which satisfies the requirements of safe extra low voltage (SELV). When the device is operated on a wall, in an open rack or other similar locations, an NEC Class 2 current source is required for the compliance of the UL requirements (in accordance with UL 60950-1). In all other cases (in accordance with IEC / EN / DIN EN 60950-1) either a power source of limited performance (LPS = Low Power Source), or a line-side fuse or a line-side power switch is necessary. Limit the current to a value of less than 8 A. Recommended fusing: 4 A. There are no requirements for current limiting of the supply voltage for operation in closed cabinets or fireproofing cabinets (including the operation in a cabinet in accordance with UL508) NOTICE Permissible conductor cross-section for the 24 VDC connecting cable: 0.75 mm2 to 2.5 mm2. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 57 Connecting 5.2 Connecting the power supply for S7-mEC External power supply of the expansion module EM PCI-104 If the total power consumption on the extension bus exceeds the 19 W that the EC31 provides, connect an external power supply to the EM PCI-104. CAUTION Use the same power supply as for the Embedded Controller. This is necessary to ensure that the power supply for the Embedded Controller and the EM PCI-104 are switched on simultaneously. Connecting the S7-mEC Step Procedure 1 Switch off the 24 V DC power source. 2 Connect power supply by means of plug-in connector on the Embedded Controller (plug-in connector is included in scope of delivery). Optional when using an expansion module EM PCI-104: On the board of the EM PCI-104, insert jumper on 24Vext . 9LQW 3 9H[W 4 Connect power supply by means of plug-in connector on the underside of the EM PCI-104 (plug-in connector is included in scope of delivery). 5 Switch on the 24 VDC power source. See also Setting jumpers in EM PCI-104 (Page 45) 58 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Connecting 5.3 Connecting PC I/O 5.3 Connecting PC I/O Observe the specifications provided in the documentation for the I/O devices used. NOTICE Connect only I/O devices that are approved for industrial applications in accordance with EN 61000-6-2:2005. Ethernet devices Use standard patch cables to connect Ethernet devices (for example, SIMATIC Thin Client, Internet Ethernet Switches SCALANCE X) to the X2 PN (LAN) interface. CAUTION Do not terminate the patch cable shield at the shield connecting element of the Embedded Controller. Regenerative feedback from USB devices CAUTION Damage to the Embedded Controller In accordance with USB specification 2.0, chapter 7.2.1, USB I/O devices may not generate any feedback current to the Host. Such currents can lead to damage to the Embedded Controllers. Always use certified USB devices. Hot-plug capable USB devices Do not connect any hot-plug capable USB devices before you have closed all applications on the Embedded Controller. CAUTION The automatic device detection in Windows could have a negative impact on active automation applications if you insert or remove USB devices at runtime. Therefore only insert or remove hot-plug-capable USB devices if no automation application is activate, i.e. if the WinAC is in STOP, for example. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 59 Connecting 5.3 Connecting PC I/O USB devices which are not hot-plug capable CAUTION Shut down power to the Embedded Controller before you connect USB devices which are not hot-plug capable. Safely removing USB devices NOTICE Driver crash Always select the Windows function "Safely Remove Hardware" to deactivate or remove USB devices. Any other procedure could lead to driver crashes in Windows. 60 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Connecting 5.4 EC31-RTX / EC31-RTX F / EC31-HMI/RTX: Connecting PROFINET IO devices 5.4 EC31-RTX / EC31-RTX F / EC31-HMI/RTX: Connecting PROFINET IO devices Connecting PROFINET IO Connect PROFINET IO devices to the X1 PN (LAN) interface. PROFINET IO devices must be connected to the Embedded Controller in accordance with PROFINET IO guidelines. Additional information For information about connecting, configuring, and commissioning PROFINET IO devices, refer to the "CPU 31xC and CPU 31x: Installation (http://support.automation.siemens.com/WW/view/en/13008499)", in the Chapter "Commissioning PROFINET IO". Detailed information about addressing of the PROFINET IO interface and on the configuration of its properties and ports is provided in the following documentation: STEP 7 Online Help "PROFINET System Description (http://support.automation.siemens.com/WW/view/en/19292127)" system manual. 5.5 Connecting PROFIBUS Requirements Expansion module EM PCI-104 CP 5603 communications processor Connecting PROFIBUS Connect PROFIBUS in the expansion module PCI-104 using CP 5603. Connect PROFIBUS stations to S7-mEC according to the PROFIBUS DB guidelines. Additional information For information about the connection, configuration and commissioning of PROFINET stations, refer to the CPU 31xC and CPU 31x: Installation Operating Instructions, in the Chapter "Commissioning PROFIBUS DP". For information on assigning addresses, refer to the following documentation: STEP 7 Online Help S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 61 Connecting 5.5 Connecting PROFIBUS 62 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Configuring EC31-RTX / EC31-RTX F / EC31-HMI/RTX 6.1 6 Preconfigured systems Configuration for EC31-RTX / EC31-RTX F in the Station Configuration Editor The default configuration includes the following components: "OPC server" in Index 1 of the PC station Controller - "WinLC RTX EC" (Windows Logic Controller of WinAC RTX 2009) in Index 2 of the PC station - at EC31-RTX - "WinLC RTX F EC" (Windows Logic Controller of WinAC RTX F 2009) in Index 2 of the PC station - at EC31-RTX F An integrated PROFINET interface ("ERTEC 400..."), configured as a submodule at slot IF1 of WinLC RTX (corresponds to X1 PN on the Embedded Controller) An integrated Industrial Ethernet interface, configured as "IE General" at Index 3 of the PC station (corresponds to X2 PN on the Embedded Controller) S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 63 Configuring EC31-RTX / EC31-RTX F / EC31-HMI/RTX 6.1 Preconfigured systems Configuration for EC31-HMI/RTX in the Station Configuration Editor The default configuration of EC31-HMI/RTX encompasses the following components: "OPC server" in Index 1 of the PC station "WinLC RTX EC" (Windows Logic Controller of WinAC RTX 2009) in Index 2 of the PC station An integrated PROFINET interface ("ERTEC 400..."), configured as a submodule at slot IF1 of WinLC RTX (corresponds to X1 PN on the Embedded Controller) An integrated Industrial Ethernet interface, configured as "IE General" at Index 3 of the PC station (corresponds to X2 PN on the Embedded Controller) WinCC flexible Runtime 2008 SP1 at Index 4 of the PC station Optional expansions Optionally, you can expand the PC station to include additional components, such as a PROFIBUS CP 5603 in the EM PCI-104 expansion module. 64 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Configuring EC31-RTX / EC31-RTX F / EC31-HMI/RTX 6.1 Preconfigured systems Interfaces of the EC31-RTX / EC31-RTX F / EC31-HMI/RTX The following figure shows the interfaces of the EC31-RTX / EC31-RTX F / EC31-HMI/RTX. The table provides corresponding descriptions and shows how to integrate the Ethernet interfaces in the Station Configuration Editor. Number Element Preconfigured in the Station Configuration Editor 1 X2 PN (LAN) connection IE General at Index 3 of the PC station 2 X1 PN (LAN) P1 X1 PN (LAN) P2 ERTEC 400 at slot IF1 as submodule of WinLC RTX 3 Power supply connection - 4 USB 2.0 connections - S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 The interface can be used after WinLC RTX has been started. 65 Configuring EC31-RTX / EC31-RTX F / EC31-HMI/RTX 6.1 Preconfigured systems Particularities when configuring the PC station in STEP 7 Observe the following rules when configuring the PC station in STEP 7: The naming of the PC station must be identical both in the STEP 7 project and in the Station Configuration Editor. The default is "PCStation". The components of PC stations configured in HW Config must be located at the same IF slots and Index positions as in the Station Configuration Editor. Configuring the Ethernet interface If you configure the Industrial Ethernet interface in the PC station, use the IP address and subnet mask configured in the Windows Control Panel in the target device. The X2 interface is assigned the default IP address 192.168.2.1 / 255.255.255.0. If using a different IP address or a gateway, configure the corresponding values in the Windows network configuration and in STEP 7. 66 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Configuring EC31-RTX / EC31-RTX F / EC31-HMI/RTX 6.2 Configuring and programming S7-mEC 6.2 Configuring and programming S7-mEC 6.2.1 Basic procedure Requirements The following configuration software is required in order to configure S7-mEC: EC31-RTX / EC31-HMI/RTX: STEP 7 Version 5.4 + SP4 or higher with HSP 135 and HSP 196 EC31-RTX F: - STEP 7 Version 5.4 + SP4 or higher with HSP 135 and HSP 178 - Optional package S7 Distributed Safety V 5.4 + SP5 (including S7 F Configuration Pack V5.6 SP6) EC31-HMI/RTX only: WinCC flexible 2008 Advanced incl. SP1 Configuring and programming the S7-mEC in STEP 7 Because EC31-RTX, EC31-RTX F and EC31-HMI/RTX are preconfigured systems, you perform the following actions in STEP 7: 1. Create a project in SIMATIC Manager 2. Insert a PC Station 3. Configuring hardware 4. Create an S7 program in STEP 7 5. For EC31-HMI/RTX: Configure visualization in WinCC flexible 6. Download configuration data to WinLC RTX EC (download) Special features You can optionally add the following in HW Config: Connection of a PROFINET IO system with PROFINET IO devices to the integrated PROFINET interface PROFIBUS DP master system via a PROFIBUS CP 5603 in the EM PCI-104 expansion module S7-300 signal modules and function modules in the central rack and expansion rack S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 67 Configuring EC31-RTX / EC31-RTX F / EC31-HMI/RTX 6.2 Configuring and programming S7-mEC 6.2.2 Configuring in HW Config Note EC31-RTX, EC31-RTX F and EC31-HMI/RTX are preconfigured systems. Requirements The STEP 7 project contains a PC station. The name of the PC station in the STEP 7 project is identical to the name of the PC station in the Station Configuration Editor on EC31-RTX, EC31-RTX F, EC31-HMI/RTX. Configuring hardware 1. Select the PC station in SIMATIC Manager and then open HW Config. 2. Select EC31 from the hardware catalog and insert it into the rack. The module is available at SIMATIC PC Station > Controller > S7-modular Embedded Controller. 68 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Configuring EC31-RTX / EC31-RTX F / EC31-HMI/RTX 6.2 Configuring and programming S7-mEC Result: - The WinLC RTX EC module is displayed in the rack (0) PC of the PC station at slot 2. - WinLC RTX EC is connected to the central rack of the EC31-RTX (0) UR . WinLC RTX EC and EC31-RTX represent the same module and have identical object properties. - The configuration table displays the configuration of the selected rack. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 69 Configuring EC31-RTX / EC31-RTX F / EC31-HMI/RTX 6.2 Configuring and programming S7-mEC 1. In the hardware catalog, select SIMATIC PC Station > User Application > OPC Server > and insert it at slot 1 of PC station (0) PC. 2. In the hardware catalog, select SIMATIC PC Station > CP-Industrial Ethernet > IE General > and insert it at slot 3 of PC station (0) PC. 3. Optional: Insert a PROFINET IO System at slot IF1 X1 (PN IO) of PC station WinLC RTX EC. Specify the properties of the PROFINET IO system and configure the PROFINET IO devices. 4. Optional: In the hardware catalog, select SIMATIC PC Station > Controller > S7-modular Embedded Controller > EC31 ... CP 5603 and insert it at one of the free slots (IF2, IF3, or IF4) of PC station (0) PC. 70 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Configuring EC31-RTX / EC31-RTX F / EC31-HMI/RTX 6.2 Configuring and programming S7-mEC 5. Optional: Insert a DP master system at the CP 5603. Specify the properties of the DP master system and configure the DP slaves. To install the CP 5603, you require an EM PCI-104 expansion module as a component of the S7-mEC system. This expansion module is not configured in STEP 7 HW Config. 6. Optional: Configure the hardware of the central rack. Signal modules (SM-300), function modules (FM-300), interface modules for the central/expansion racks (IM-300), as well as additional racks (Rack-300) are available in the hardware catalog at SIMATIC PC Station > Controller > S7-modular Embedded Controller. Note Set up and configure the modules in the central/expansion racks in the same way as for S7-300 modules. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 71 Configuring EC31-RTX / EC31-RTX F / EC31-HMI/RTX 6.2 Configuring and programming S7-mEC 7. For EC31-HMI/RTX: In the hardware catalog, select SIMATIC PC Station > HMI > WinCC flexible RT and insert it at slot 4. 8. Edit the object properties of the modules in the properties dialog as required. 72 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Configuring EC31-RTX / EC31-RTX F / EC31-HMI/RTX 6.2 Configuring and programming S7-mEC 6.2.3 Configuring the Ethernet interfaces Ethernet interfaces of the EC31-RTX / EC31-RTX F / EC31-HMI/RTX EC31-RTX / EC31-RTX F / EC31-HMI/RTX has two integrated Industrial Ethernet interfaces: The X1 PN LAN P1 / X1 PN LAN P2 interface can be configured as a PROFINET interface. The X2 PN LAN interface is assigned to the PC station in Index 3 under IE_General and is preconfigured for Industrial Ethernet communication. If S7-mEC contains an EM PC expansion module, IE_General can be assigned alternatively to the Ethernet connection on EM PC. Note If you are accessing S7-mEC via Remote Desktop Protocol, you must ensure that S7-mEC is located in the same Ethernet subnet as the Engineering PC/programming device. To access S7-mEC via Remote Desktop protocol you have to use the IE_General network connection (as a rule X2 PN LAN). IP addresses Ethernet interface Configuration Application X1 PN LAN P1 / X1 PN LAN P2 IP address Must be assigned. * * * PROFINET IO with RT/IRT PROFINET CBA Support of PROFINET basic functions for commissioning and diagnostics X2 PN LAN IP address Via DHCP, or default 192.168.2.1 / 255.255.255.0 * Support of PROFINET basic functions for commissioning and diagnostics Standard Windows Ethernet communication IE General preconfigured in Index 3 of the PC station S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 * 73 Configuring EC31-RTX / EC31-RTX F / EC31-HMI/RTX 6.2 Configuring and programming S7-mEC Configuring of the IP addresses Note The user interface of Windows XP Embedded is provided in English language. The English language is always used for the Control Panel and all other dialog boxes. Configure the Ethernet address for the X2 PN LAN interface of SIMATIC communication as follows: 1. Open the Windows Control Panel 2. In the Control Panel, select Network Connections > Local Area Network. 3. Click the "Properties" button in the "Local Area Connection Status" dialog box. 4. Select the "Internet Protocol (TCP/IP)" connection from the list and then double-click this entry. 5. Select the "Use the following IP address" option in the "Internet Protocol (TCP/IP) Properties" dialog box and enter the required IP address and subnet mask. 6. Confirm the "Internet Protocol (TCP/IP) Properties" and "Local Area Connection Properties" dialog boxes with "OK". Close all other dialogs. Entering the selected IP address in the STEP 7 project If you select a different IP address, subnet mask, or gateway for the Ethernet interface, you must configure this IP address and/or the other parameters for EC31-RTX / EC31-RTX F / EC31-HMI/RTX and for the "IE General" properties in STEP 7. Configure the IP address in STEP 7 as follows: 1. Right-click "IE General" in Index 3 of the PC station in the hardware configuration of your STEP 7 project. 2. Select the "Object properties" option from the context menu. 3. Click "Properties" in the "General" tab of the "Properties - IE General" dialog box. 4. Enter the IP address in the "Parameters" tab of the "Properties - Ethernet Interface IE General" dialog box. In this dialog box you can also define a subnet mask or a gateway address for a transition to a different subnet. See also Connection elements Embedded Controller (Page 53) 74 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Configuring EC31-RTX / EC31-RTX F / EC31-HMI/RTX 6.2 Configuring and programming S7-mEC 6.2.4 Configuring the PROFINET IO system Connecting PROFINET IO 1. Insert a PROFINET IO system at slot IF1 X1 (PN IO) of the PC station WinLC RTX EC. 2. Specify the properties of the PROFINET IO system and configure the PROFINET IO devices. Rule: Assigning device names You must conform to the following rules when assigning names to PROFINET IO devices: The Embedded Controller, the PROFINET IO devices and the Engineering System are located on the same subnet. The Embedded Controller is connected to the Engineering System (programming device/PC) via the PROFINET IO interface. Additional information For information about connecting, configuring, and commissioning PROFINET IO devices, refer to the "CPU 31xC and CPU 31x: Installation (http://support.automation.siemens.com/WW/view/en/13008499)", in the Chapter "Commissioning PROFINET IO". Detailed information about addressing of the PROFINET IO interface and on the configuration of its properties and ports is provided in the following documentation: STEP 7 Online Help "PROFINET System Description (http://support.automation.siemens.com/WW/view/en/19292127)" System Manual. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 75 Configuring EC31-RTX / EC31-RTX F / EC31-HMI/RTX 6.2 Configuring and programming S7-mEC 6.2.5 Creating an S7 program Requirements You have created a project in SIMATIC Manager, inserted a SIMATIC PC station, and configured the PC station in HW Config according to the default configuration of EC31-RTX / EC31-RTX F / EC31-HMI/RTX. In order to create the safety program the optional package S7 Distributed Safety V 5.4 + SP5 (including S7 F Configuration Pack V5.6 SP6) has to be installed. Creating S7 programs for WinAC RTX EC Create the S7 program for WinLC RTX EC in SIMATIC Manager similar to the S7 programs for SIMATIC PLCs. For information on supported program blocks, refer to the documentation for WinAC RTX. Note Global access for I/O modules In contrast to S7-300 central racks, WinAC RTX in S7-mEC does not support cross-module I/O access outside the process image. 76 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Configuring EC31-RTX / EC31-RTX F / EC31-HMI/RTX 6.2 Configuring and programming S7-mEC 6.2.6 EC31-HMI/RTX: Configuring visualization For EC31-HMI/RTX only You create the visualization project for EC31-HMI/RTX on the Engineering PC with SIMATIC WinCC flexible 2008 Advanced incl. SP1. Requirements WinCC flexible 2008 SP1 is installed on the Engineering PC. A WinCC flexible RT object is inserted in the PC station (in HW Config). Procedure In order to create a visualization project for EC31-HMI/RTX, follow these steps: 1. In SIMATIC Manager, open the PC station of EC31-HMI/RTX, select the WinCC flexible RT object, and select "Open object" from the context menu. Result: WinCC flexible is started. 2. Create and configure the necessary elements: pictures, alarms, tags, etc., using the WinCC flexible editors. 3. Save and test the visualization. 4. Transfer the project to the EC31-HMI/RTX target system. See also Downloading the configuration data to the target system (Page 78) S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 77 Configuring EC31-RTX / EC31-RTX F / EC31-HMI/RTX 6.2 Configuring and programming S7-mEC 6.2.7 Downloading the configuration data to the target system Download options You can download the following configuration data from STEP 7 to the Embedded Controller: The entire PC station (including IE General, for example) Only the configuration data of WinLC RTX / WinLC RTX F Only the S7 program of the WinLC RTX / WinLC RTX F For EC31-HMI/RTX, you transfer the configuration data from WinCC flexible. Requirements The enhanced write filter (EWF) must be deactivated on the Embedded Controller if the entire PC station is to be downloaded. (see Activating the Enhanced Write Filter (Page 87) ). The S7-mEC is connected to the programming device / PC via Industrial Ethernet. The PG/PC interface must be set to TCP/IP. EC31-HMI/RTX only: The visualization project must have been created in WinCC flexible. Note The S7-mEC must be connected to the Engineering System at a port of the X1 PN LAN interface to enable the following functionality: * Assign PROFINET IO device names * PROFINET CBA: Interconnections download and online functions in SIMATIC iMap Procedure 1. Start WinLC RTX EC on the EC31-RTX / EC31-HMI/RTX or start WinLC RTX EC F on the EC31-RTX F. 2. Deactivate the EWF on the EC31-RTX / EC31-RTX F / EC31-HMI/RTX (if not yet deactivated). After the EWF has been deactivated, you have to switch off and restart S7-mEC. 3. Activate the PC station in the Station Configuration Editor ("Enable station" button). 4. Switch the EC31-RTX / EC31-RTX F / EC31-HMI/RTX to STOP mode. 5. Call the following menu command in STEP 7: - In HW Config: PLC > Download to module to download the hardware configuration. - In SIMATIC Manager: PLC > Download to download the S7 program and configuration data of WinLC RTX / WinLC RTX F. - In the block editor PLC > Download to download the S7 program of WinLC RTX / WinLC RTX F. 6. Several messages guide you until the download is completed. 78 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Configuring EC31-RTX / EC31-RTX F / EC31-HMI/RTX 6.2 Configuring and programming S7-mEC EC31-HMI/RTX only: 1. On EC31-HMI/RTX, start the WinCC flexible Runtime Loader and click "Settings". Activate the desired connection mode and, if required, change the folders for configuration data and application start. 2. In the RT Loader, click "Transfer". 3. On the Engineering PC: Open the visualization project in WinCC flexible. 4. Call the following menu command: Project > Transfer > Transfer Settings. 5. Specify the necessary transfer settings, and click "Transfer". Result: The visualization project is downloaded to EC31-HMI/RTX. Completing the EC31-RTX / EC31-RTX F / EC31-HMI/RTX for operation Carry out the following steps: Set the enhanced write filter for drive C:\ to the "activated" state. CAUTION Enhanced Write Filter If you leave the enhanced write filter in "deactivated" state, you risk an early failure of your flash memory due to the persistent write access of the operating system. When the enhanced write filter is activated, the number of write accesses to the operating system partition is minimized, thereby increasing the life of the flash memory. Record all special settings (such as changes to the IP addresses) made in the course of application development. Save such settings alongside with your STEP 7 project. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 79 Configuring EC31-RTX / EC31-RTX F / EC31-HMI/RTX 6.2 Configuring and programming S7-mEC 80 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 7 Initial commissioning 7.1 Overview of initial commissioning Options of first commissioning There are two methods for first commissioning of the Embedded Controller: Local, with interconnected I/O devices (monitor, keyboard and mouse) Remote - using a PC / PG via Remote Desktop Protocol CAUTION Risk of damage! If condensation has developed on the Embedded Controller, wait at least 12 hours before you start to commission it. After first commissioning EC31 EC31-RTX / EC31-RTX F After first commissioning of the EC31, you can load and start a user program created by the Software Development Kit (SDK). After first commissioning use Automation License Manager Automation License Manager _ The EC31-RTX / EC31-RTX F is ready. The EC31-HMI/RTX is ready. _ WinAC RTX 2009 / WinAC RTX F 2009 is already activated. WinAC RTX 2009 is already activated. You can open the panel of the WinLC RTX via the icon in the Start bar. You can open the panel of the WinLC RTX via the icon in the Start bar. - WinCC flexible RT 2008 is ready. - (ALM) to install all license keys available on the USB stick, for example: * for WinAC RTX 2009 / WinAC RTX F 2009 * Softnet-S7 Lean Edition 2008 EC31-HMI/RTX After first commissioning use (ALM) to install all license keys available on the USB stick, for example: * for WinAC RTX 2009 * Softnet-S7 Lean Edition 2008 * WinCC flexible 2008 SP1 See also EC31-RTX / EC31-RTX F / EC31-HMI/RTX: Installing License Keys (Page 89) S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 81 Initial commissioning 7.2 Initial commissioning - Local 7.2 Initial commissioning - Local Hardware requirements The following devices are connected: 24 VDC power supply on the Embedded Controller Keyboard and mouse by means of the USB on the Embedded Controller. Monitor by means of the DVI-I on the EM PC expansion module (03& ; '9,, Figure 7-1 ;; 86% (& 60 60 60 60 ;; 86% EC31 - Local access Commissioning The preinstalled Windows XP Embedded operating system is set up automatically on the Embedded Controller after initial power on. Proceed as follows: 1. Switch on power to the Embedded Controller. Result: The Embedded Controller starts and LED display U4 flashes. The logon dialog opens. 2. Enter the user name "Administrator" and the password "admin". Result: The Windows user interface opens. You can now configure Windows. NOTICE Installation procedure The installation procedure during first commissioning can take up to 15 minutes. You must prevent any of the following actions in the course of installation (LED display U4 flashes): * Switching off the device * Keyboard input * Connecting additional USB devices Restart after first commissioning The Logon dialog of the Windows XP Embedded operating system opens approx. one minute after each subsequent restart. The default user name is "Administrator". The password is "admin". 82 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Initial commissioning 7.3 Initial commissioning - Remote 7.3 Initial commissioning - Remote Introduction An IP address has to be assigned to the interface X2 PN (LAN) for initial commissioning of the Embedded Controller via Remote Desktop Protocol . There are three options for assigning the IP address: IP address assignment via DHCP server (default) Using the default IP address 192.168.2.1 / 255.255.255.0 IP address assignment via DCP (Discovery and Basic Configuration Protocol) Requirements PC / PG or Thin Client (the term PC is used as synonym hereafter) Standard patch cable Prerequisite for IP address assignment via DCP is the installation of SIMATIC STEP 7 V5.4 SP4 or higher, or of the Primary Setup Tool V4.0 on the PC. The Primary Setup Tool V4.0 is available for download from the Internet (http://support.automation.siemens.com/WW/view/en/19440762). Preparing for first commissioning 1. Connect the PC to the Embedded Controller by means of the X2 PN LAN interface. 2. Switch on the 24 V DC power supply of the Embedded Controller. 6P(& (& '&9 60 60 60 60 ;31 /$1 ,QGXVWULDO(WKHUQHW Figure 7-2 Connection for first commissioning via remote PC 3. Switch on the power supply. Result: The Embedded Controller starts and LED display U4 flashes. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 83 Initial commissioning 7.3 Initial commissioning - Remote IP address via DHCP server The Dynamic Host Configuration Protocol (DHCP) is used to assign free IP addresses via DHCP server to new devices to be logged on to the LAN. Default IP address If a DHCP server is not available, you can set up a connection to the Embedded Controller using the default IP address 192.168.2.1 / 255.255.255.0. The Embedded Controller is available if LED display U4 flashes. First commissioning via DCP During the first commissioning via DCP the Embedded Controller assigns the IP address that is stored in HW Config to the device on the basis of the device name. The preinstalled Windows XP Embedded operating system is set up automatically on the Embedded Controller after initial power on. Proceed as follows: 1. Open STEP 7 or the Primary Setup Tool to assign an IP address to the Embedded Controller. Follow the instructions of the program. Result: The Login dialog of Windows XP Embedded opens. 2. Enter the user name "Administrator" and the password "admin". Result: The Windows user interface opens. You can now configure Windows. NOTICE Do not switch off the Embedded Controller while the installation process is active. Note A system power up can take approx. 15 minutes during first commissioning. Restart after first commissioning The Logon dialog of the Windows XP Embedded operating system opens approx. one minute after each subsequent restart. The default user name is "Administrator". The password is "admin". See also Disclaimer (Page 126) 84 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Initial commissioning 7.4 Startup / shutdown of the Embedded Controller 7.4 Startup / shutdown of the Embedded Controller Requirements First commissioning was successfully completed. Switching on power to the Embedded Controller Switch on the power supply of the Embedded Controller. Result: Windows XP Embedded starts. Setting up a Remote Desktop Connection Proceed as follows in order to establish a connection to the Embedded Controller: 1. Select Start > Programs > Accessories > Communication > Remote Desktop Connection in the Windows Start bar. Result: The Login dialog of Windows XP Embedded opens. The lit LED U4 indicates that a connection to the Embedded Controller via Remote Desktop is available. 2. Enter the user name "Administrator" and the password "admin" in the logon dialog of Windows XP Embedded. Result: The Windows user interface opens. You can now configure Windows. Terminating Windows XP Embedded Always use the Start > Shutdown command or the icon on your desktop to close Windows XP Embedded. Switching off the Embedded Controller Note If the Enhanced Write Filter is activated, the Embedded Controller can be switched off by disconnecting it from the power supply. See also Activating the Enhanced Write Filter (Page 87) S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 85 Initial commissioning 7.5 Activating safety mechanisms 7.5 Activating safety mechanisms 7.5.1 Safety mechanisms for data carriers CAUTION Protection of the Embedded Controller Systems which rely on flash media as data carrier require special protection due to the limited number of rewrite cycles. Use the protective mechanisms, such as the write filter, to extend the operating life of the flash memory and to avoid a possible failure of the Embedded Controller. Write filters There are two ways of setting write filters: By means of the EWFMGR.EXE program, as described in the following section. By means of the System Tool XPembedded on the Embedded Controller. Call Start > Programmes > SIMATIC > S7-mEC > EC31 > EWF-Tool. Reference For further information on the System Tool XPembedded, refer to the online help and the SIMATIC Industrial PC System Tool XPembedded on the supplied "S7-mEC Software and Documentation" DVD. 86 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Initial commissioning 7.5 Activating safety mechanisms 7.5.2 Activating the Enhanced Write Filter Activating the Enhanced Write Filter The Enhanced Write Filter (EWF) allows you to write-protect individual partitions. The EWF is deactivated by default in Windows XP Embedded SP2 or higher. Activate / deactivate the EWF using the EWFMGR.EXE program which is called at the Command Prompt. The following functions are available: Table 7- 1 Enhanced Write Filter functions Function Write-protect drive C: Switching on Command ewfmgr c: -enable Write-protect drive C: disable (modified files are accepted) ewfmgr c: -commitanddisable Modified files on drive C: Accept ewfmgr c: -commit Display information about the EWF drive ewfmgr c: Display help ewfmgr c: /h Note You must perform a restart to activate the write protection command. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 87 Initial commissioning 7.5 Activating safety mechanisms Special features of the EWF application If the EWF is active all changes made on drive C are lost after power failure. Use an UPS to prevent data losses after power failure. You can backup the files in the EWF RAM overlay to flash memory or to the hard disk before you shut down the device. To do so, enter the following command in the command prompt: ewfmgr c: -commit Restart the device Or ewfmgr c: -commitanddisable Restart the device ewfmgr c: -enable Restart the device NOTICE Data loss Your data is lost if EWF is active and you discard a restart after having set the -commitanddisable or -commit option! Note Disabling automatic daylight saving changes At systems without central time management and with activated EWF, the time is advanced or set back by one hour in the daylight saving time or standard time period each time the system performs a cold or warm restart, due to the system-specific function for automatic daylight saving changes. Reason for this behavior: Windows XP Embedded sets a flag in a registry entry that indicates completion of the conversion to daylight saving time. Since this file is also protected against modification by the EWF, the marker is lost during the boot sequence and the adjustment is made again. We therefore recommend that you deactivate the automatic adjustment and change the clock manually. Proceed as follows: 1. Deactivate the EWF (ewfmgr c: -commitanddisable) and reboot the system. 2. Deactivate automatic adjustment in the Control Panel. Select Start > Control Panel > Date and Time > "Time Zone" tab and clear the check mark at "Automatically adjust clock for daylight saving changes". 3. Enable EWF again (ewfmgr c: -enable) and reboot the system. 88 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Initial commissioning 7.6 EC31-RTX / EC31-RTX F / EC31-HMI/RTX: Installing License Keys 7.6 EC31-RTX / EC31-RTX F / EC31-HMI/RTX: Installing License Keys Licensing the software WinAC RTX 2009, Softnet-S7 Lean Edition 2008 and WinCC flexible Runtime 2008 require product-specific license keys; prior to commissioning you must use the Automation License Manager (ALM) to install these keys. The license keys are available on the supplied USB stick. The licenses can be installed either directly using the EC31-RTX / EC31-RTX F / EC31-HMI/RTX, or using a programming device / PC. Requirements First commissioning was successfully completed. Windows XP Embedded is started. Installing License Keys with local configuration Automation License Manager is preinstalled on the EC31-RTX / EC31-RTX F / EC31-HMI/RTX and can be opened using the desktop icon or a menu command. 1. In the Windows Start bar select Start > All Programs > Siemens Automation > Automation License Manager. 2. Follow the instructions of Automation License Manager. Using a programming device / PC to install the License Keys Automation License Manager is preinstalled on a programming device / PC with STEP 7 and the EC31-RTX / EC31-RTX F / EC31-HMI/RTX. 1. Connect the Embedded Controller to a programming device / PC using the X2 PN (LAN) interface. 2. Connect the supplied USB stick to the programming device / PC. 3. Select the Start > SIMATIC > License Management > Automation License Manager menu command. 4. Select the Edit > Connect computer command and enter the IP address of the Embedded Controller (default IP address: 192.168.2.1). 5. Drag the license keys from the USB stick to partition C: or D: of the Embedded Controller. Retrieving the License Keys If your License Keys do not work properly on the Embedded Controller, contact your Siemens representative and have the "Certificate of License" (CoL) at hand. Before creating a backup, uninstall the license keys. Transfer the License Keys to a USB stick and reinstall them after you completed the Restore operation. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 89 Initial commissioning 7.6 EC31-RTX / EC31-RTX F / EC31-HMI/RTX: Installing License Keys 90 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Operating the EC31-RTX / EC31-RTX F / EC31-HMI/RTX 8.1 8 Controller Panel WinLC RTX EC Introduction to the controller panel The WinLC RTX EC / WinLC RTX F EC Controller Panel serves on your PC as display window for the Embedded Controller. It contains the following elements: Menus with EC functions Not all menus are required for operating the Embedded Controller using WinLC. The active menus are grayed out and cannot be selected. Status display for the EC The Embedded Controller specific LED displays U3 and U4 for backup / restore and power up monitoring are not displayed. WinLC RTX EC Controller Panel WinLC RTX F EC Controller Panel Opening the controller panel The icon is displayed in the Windows taskbar when WinAC is in operation. You can double-click this icon to open the controller panel after WinAC is in operation. Opening and closing the controller panel does not influence the state of the Embedded Controller. See also Display elements and interfaces of EC31-RTX / EC31-RTX F (Page 21) S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 91 Operating the EC31-RTX / EC31-RTX F / EC31-HMI/RTX 8.2 Status displays 8.2 Status displays Status displays The status displays on the Controller Panel indicate the current operating state and support troubleshooting. Note The RUN and STOP settings of the mode selector switch indicate the selected operating mode. The RUN and STOP LED displays indicate the actual operating state of EC31-RTX. You cannot change the controller status by clicking in the status displays. The RUN LED flashes and the STOP LED is lit during a transition from STOP to RUN. The STOP LED goes dark to indicate that the transition to RUN state was completed. Status displays of the Controller Panel The table below provides a description of the status displays of the WinLC RTX EC / WinLC RTX F EC Controller Panel. Table 8- 1 Status displays of the Controller Panel Display Description BF1 Bus fault at the interface X1 PN LAN P1 or X1 PN LAN P2 BF2* Reserved, for example bus fault at configured submodules CP 5603 U1/BF3* U2/BF4* SF Group error DC5V 5 V supply to the rear panel bus. (LED display switched off after you shut down the Controller by means of "Shutdown"). RUN WinLC on the Embedded Controller is in RUN. STOP WinLC on the Embedded Controller is in STOP. * 92 The LED displays correspond to the IF slots of WinLC RTX / WinLC RTX F. These are preconfigured in the Station Configuration Editor. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Operating the EC31-RTX / EC31-RTX F / EC31-HMI/RTX 8.3 RUN/STOP status 8.3 RUN/STOP status Permitted and forbidden functions in the RUN / STOP states The operating state either allows or rejects access to specific functions on the Embedded Controller. Table 8- 2 EC31-RTX / EC31-RTX F / EC31-HMI/RTX: Permitted and forbidden functions in the RUN / STOP states Operating state Description RUN Permitted functions: * Download of a program to the controller * Download of selected blocks to the controller * Editing program tags in STEP 7 and changing the operating state of the controller Functions which are not allowed: Archiving and restoring of a STEP 7 user program STOP Permitted functions: * Download of a program or of selected blocks to the controller * Editing of program tags using STEP 7 * Memory reset by means of STEP 7 / Memory reset by means of mode switch (MRES) * Archiving and restoring of a STEP 7 user program S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 93 Operating the EC31-RTX / EC31-RTX F / EC31-HMI/RTX 8.4 Memory reset using the mode selector switch 8.4 Memory reset using the mode selector switch Memory reset for active WinAC CAUTION During memory reset the project and program (SDB, DB, OB, FB, etc.) are deleted from the WinLC RTX EC / WinLC RTX F EC. All the configuration data of the EC31-RTX / EC31-RTX F / EC31-HMI/RTX are lost! Carrying out a memory reset at EC31-RTX / EC31-RTX F / EC31-HMI/RTX with the mode switch 1. Turn the key to STOP position 2. Turn the key to MRES position Hold the key in this position until the STOP LED lights up for the second time and remains on (this takes 3 seconds). Now release the key. 3. You must turn the key to MRES position again within 3 seconds and hold it there until the STOP LED flashes (at 2 Hz). Release the switch. When the Embedded Controller has completed the memory reset, the STOP LED stops flashing and remains lit. Result: The Embedded Controller has completed the memory reset. 94 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Service and maintenance 9.1 Backup and Restore 9.1.1 Backup / Restore - requirements and rules 9 EC-Backup_Restore Tool The EC-Backup_Restore Tool is preinstalled on the Embedded Controller to support the following actions: Backup: Saving data Restore: Restoring data and the factory state To start the EC-Backup_Restore Tool, go to the Windows Start bar and select Start > SIMATIC > S7-mEC > EC31 > EC-Backup_Restore. The EC-Backup_Restore Tool cancels the operation if the data carrier is corrupted. The EC-Backup_Restore Tool is available in English language. Requirements Restore DVD (included in scope of delivery) DVD-ROM drive Data carrier: USB stick or Multi Media Card with at least 4 GB. Note Backup / Restore is completed much quicker with a USB stick than with a Multi Media Card. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 95 Service and maintenance 9.1 Backup and Restore Rules Observe the following rules for Backup and Restore: Connect only one data carrier to the Embedded Controller. Do not use a USB hub. Remove any USB devices that are not required. Deactivate the Enhanced Write Filter. Back up the license keys. NOTICE Before performing Backup and Restore, remove the license keys and use the Automation License Manager to reload these after a restart of the Embedded Controller. Safely remove data carriers NOTICE To prevent data loss on the data carriers, follow these steps: Use the Windows function "Safely remove hardware" only for USB devices! Use the "Eject" shortcut menu to remove the following data carriers: * Multi Media Card * SD cards and CF cards See also Display elements and interfaces of EC31-HMI/RTX (Page 27) Display elements and interfaces of EC31-RTX / EC31-RTX F (Page 21) Activating the Enhanced Write Filter (Page 87) 96 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Service and maintenance 9.1 Backup and Restore 9.1.2 Backing up and restoring data Introduction Always backup the data to a storage medium so that you can quickly resume your work after the failure of an Embedded Controller. To back up your data in Windows XP Embedded, generate an image of your installation using the preinstalled EC-Backup_Restore Tool and an USB stick / Multi Media Card. This method lets you quickly restore your original partitions C: and D:. Note When do you back up data? You should generate a backup copy of your EC data after having parameterized the modules and when making changes to the configuration. NOTICE Requirements and rules Observe the described requirements and rules (Page 95) when you perform a backup /restore. Preparing a backup / restore 1. Switch off the power supply of the Embedded Controller. 2. Remove all the data carriers from the Embedded Controller. 3. Connect the DVD-ROM drive to the Embedded Controller, not to the EM PC expansion module! 4. Connect the data carrier to which the data are to be backed up or that contains the backed up data directly to the Embedded Controller. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 97 Service and maintenance 9.1 Backup and Restore Backing up data / Restoring data with the EC-Backup_Restore Tool Proceed as follows in order to back up or restore the EC-Backup_Restore Tool: Step Procedure Result 1 Switch on the power supply of the Embedded Controller. The Embedded Controller is started. All LED displays are lit. 2 When the EC has completed the boot process, start the EC-Backup_Restore Tool by selecting Start > SIMATIC > S7-mEC > EC31 > EC-Backup_Restore in the Windows Start bar. The following dialog box opens: 3 The following dialog box opens: a) Backup / Restore * To back up the Embedded Controller select the "Backup" operation in the dialog box. * To restore the Embedded Controller select the "Restore" operation in the dialog box. b) Select the data carrier type under "Device Type". c) Select the "Next" button. 98 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Service and maintenance 9.1 Backup and Restore Step 4 Procedure Result a) Insert the Restore DVD into the DVD drive. The drives with the data carriers are displayed under "Original EC Restore DVD" and "Storage Device". If necessary, update the drives by clicking the "Refresh List" button. A message box displays the progress of the operation. The following dialog box is opened: b) Select the "Next" button. 5 Select the "Reboot" button to restart the Embedded Controller. The Embedded Controller is restarted. All LED displays are lit. 6 Press the MRES switch as soon as only the LED displays U1/BF3 and U2/BF4 are lit. Backup / Restore is being initialized. U1/BF3 and U2/BF4 are no longer lit. 7 If the LED display U3 flashes, release the MRES switch. Backup is being executed: U4 lights up. / Restore is being executed: U4 flashes. After the backup / restore has been carried out, the Embedded Controller switches itself off. 8 Switch the power supply on the Embedded Controller off and then on. The Embedded Controller is restarted. Result Backup: The data of the Embedded Controller have been backed up on the data carrier. You can use the data carrier and the EC-Backup_Restore Tool to restore the data to the Embedded Controller. Note The LED displays U2/BF4, U3 and U4 start flashing if the backup has failed. Restart the operation. Restore: The data of the Embedded Controller have been restored. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 99 Service and maintenance 9.1 Backup and Restore 9.1.3 Restoring to factory settings Introduction You can restore the original software of the Embedded Controller using the included Restore DVD. The operation restores the entire flash memory. You have two options for restoring the content of the flash memory in the Embedded Controller: Using the Restore DVD and USB DVD-ROM Using a data carrier to which the data of the Restore DVD were transferred: USB stick or Multi Media Card with at least 4 GB. Restoring is completed much quicker with a USB stick than with a Multi Media Card. CAUTION Data loss When restoring the system to factory settings, flash memory is going to be erased and formatted, and is then loaded with the original software. All subsequently modified or added data, programs, license keys and partitions on the flash memory will be lost! You should generate a backup copy of your Embedded Controller data after having parameterized the modules and when making changes to the configuration. NOTICE Requirements and rules Observe the described requirements and rules (Page 95) when you perform a backup /restore. 1. Option: Using the Restore DVD and USB DVD-ROM to restore factory settings Step Procedure Result 1 Switch off the power supply of the Embedded Controller. - 2 Remove all the data carriers from the Embedded Controller. - 3 Connect the DVD-ROM drive to the Embedded Controller, not to the EM PC expansion module! - 4 Connect the data carrier that contains the backed-up data directly to the Embedded Controller. - 5 Switch on the power supply of the Embedded Controller. The Embedded Controller is restarted. All LED displays are lit. 6 Press the MRES switch as soon as only the LED displays U1/BF3 and U2/BF4 are lit. Backup is being initialized. U1/BF3 and U2/BF4 are no longer lit. 7 If the LED display U3 flashes, release the MRES switch. The data is now being restored. U4 flashes. After the factory settings have been restored, the Embedded Controller switches itself off. 8 100 Switch off the power supply of the Embedded Controller. - S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Service and maintenance 9.1 Backup and Restore Further procedures You can remove the USB DVD-ROM from the EC. Connect the USB devices again. Install the license keys. 2. Option: Using the USB stick / Multi Media Card to restore the factory settings NOTICE Data loss The UFDPREP.EXE command is required when preparing the data carrier (see Step 3). This command results in loss of all the data from the data carrier! Therefore, you should generate a backup copy of all data on the carrier before you execute this command. Preparing a USB stick / Multi Media Card with PC Proceed as follows in order to transfer the data of the Restore DVD to the USB stick / Multi Media Card: Step Procedure 1 Place the Restore DVD into the DVD-ROM drive of a PC. 2 Connect the data carrier to the PC. 3 When Windows is booted, type in the following command at the command prompt: * For USB stick: <DVD-ROM drive character>:\USB_Stick\Restore_Tools\UFDPREP.EXE <USB stick drive character>: * For MMC: <DVD-ROM drive letter>:\MMC\Restore_Tools\UFDPREP.EXE <Multi Media Card drive letter>: 4 Copy the following data of the Restore DVD to the root directory of the data carrier: * For USB stick: The content of the USB_Stick folder and the entire Restore_Image folder with content * For MMC: The content of the MMC folder and the entire Restore_Image folder with content. 5 Remove the data carrier safely from the PC. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 101 Service and maintenance 9.1 Backup and Restore Using the USB stick / Multi Media Card to restore the factory settings Proceed as follows in order to restore the delivery condition of the Embedded Controller with the USB stick / Multi Media Card: Step Procedure Result 1 Switch off the power supply of the Embedded Controller. - 2 Remove all the data carriers from the Embedded Controller. - 3 Connect the data carrier that contains the backed-up data directly to the Embedded Controller. - 4 Switch on the power supply of the Embedded Controller. The Embedded Controller is restarted. All LED displays are lit. 5 Press the MRES switch as soon as only the LED displays U1/BF3 and U2/BF4 are lit. Restore is being initialized. The LED displays U1/BF3 and U2/BF4 are no longer lit. 6 If the LED display U3 flashes, release the MRES switch. The data is now being restored. U4 flashes. After the factory settings have been restored, the Embedded Controller switches itself off. 7 Switch off the power supply of the Embedded Controller. - Further procedures You can now remove the data carrier from the EC. Connect the USB devices again. Install the license keys. 102 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Service and maintenance 9.2 Windows XP Embedded 9.2 Windows XP Embedded Features of Windows XP Embedded The Windows XP Embedded SP2 Feature Pack 2007 is preinstalled with the typical features on EC31. You can always install additional components. For latest information about the operating system, refer to www.windows.com. 9.3 Micro Memory Card Properties CAUTION The S7-formatting will be overwritten The S7 formatting of a SIMATIC Micro Memory Card used in the Embedded Controller will be overwritten. This prevents any further use of the SIMATIC Micro Memory Card in SIMATIC S7 modules! The SIMATIC Micro Memory Card behaves in the Embedded Controller as in a Windows file system. Windows XP Embedded automatically detects NTFS, FAT16 and FAT32 file systems. You should preferably use the NTFS file system. 9.4 Update software You can find information on updating software on the Internet. See also Service and support (http://www.siemens.com/automation/service&support) S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 103 Service and maintenance 9.4 Update software 104 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 10 Technical data 10.1 General technical data General technical data The general technical data of the S7-300 modules are always valid for the S7-mEC . Observe the corresponding information provided in the equipment manual S7-300 CPU 31xC and CPU 31x: Specifications. Corresponding deviations are described below. Climatic ambient conditions S7-mEC may be operated at the following climatic ambient conditions: Ambient conditions Valid range Temperature range in horizontal mounting position from 0 to 50 C S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 105 Technical data 10.2 Standards and certifications 10.2 Standards and certifications Introduction Contents of general technical data: The standards and test values the S7-mEC system conforms to. Test criteria for the S7-mEC system. Note Currently valid approvals are specified on the rating plate of the corresponding module. CE label The S7-mEC system meets the general and safety-related requirements of the following EC directives and conforms to the harmonized European standards (EN) for programmable controllers published in the official gazettes of the European Community: 2006/95/EC "Electrical Equipment Designed for Use within Certain Voltage Limits" (LowVoltage Directive) 2004/108/EC "Electromagnetic Compatibility" (EMC Directive) 94/9/EC "Equipment and protective systems intended for use in potentially explosive atmospheres" (Explosion Protection Directive) The EC declaration of conformity is held on file available to responsible authorities at: Siemens Aktiengesellschaft Industry Sector I IA AS R & D DH A Postfach 1963 D-92209 Amberg 106 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Technical data 10.2 Standards and certifications UL approval Underwriters Laboratories Inc. complying with UL 508 (Industrial Control Equipment) CSA C22.2 No. 142 (Process Control Equipment) or +$=/2& Underwriters Laboratories Inc. complying with UL 508 (Industrial Control Equipment) CSA C22.2 No. 142 (Process Control Equipment) UL 1604 (Hazardous Location) CSA C 22.2 No. 213 (Hazardous Location) APPROVED for use in Class I, Division 2, Group A, B, C, D Tx; Class I, Zone 2, Group IIC Tx FM approval Factory Mutual Research (FM) to Approval Standard Class Number 3611, 3600, 3810 APPROVED for use in Class I, Division 2, Group A, B, C, D Tx; Class I, Zone 2, Group IIC Tx S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 107 Technical data 10.2 Standards and certifications ATEX approval ATEX approval according to EN 60079-15:2005 (Electrical apparatus for explosive gas atmospheres; type of protection "n") EN 60079-0:2006 (Electrical apparatus for explosive gas atmospheres; general requirements) Note Currently valid approvals are specified on the rating plate of the corresponding module. II 3 G Ex nA II Parts 4 to 6 Tick-mark for Australia The S7-mEC system fulfills the requirements of the standard AS/NZS CISPR 11 (Class A). IEC 61131 The S7-mEC system meets requirements and criteria to IEC 61131-2, (Programmable logic controllers, part 2: Equipment Requirements and Tests). Ship building certification (pending) Classification societies: ABS (American Bureau of Shipping) BV (Bureau Veritas) DNV (Det Norske Veritas) GL (Germanischer Lloyd) LRS (Lloyds Register of Shipping) Class NK (Nippon Kaiji Kyokai) Use in industry SIMATIC products are designed for industrial applications. Table 10- 1 108 Use in industry Fields of application Noise emission requirements Noise immunity requirements Industry EN 61000-6-4: 2007 EN 61000-6-2: 2005 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Technical data 10.3 EC31 10.3 EC31 Technical data of EC31 Table 10- 2 Technical data of EC31 Product version Order no.: 6ES7677-1DD00-0BA0 * Hardware version 04 * Corresponding programming interface Software Development Kit (SDK EC31) Processor selection Intel Core Duo 1.2 GHz Main memory 1 GB RAM Flash memory, integrated 2 GB Operating system Windows XP Embedded SP2 Feature Pack 2007 Memory 256 KB non-volatile memory for retentive data Power supply Rated value, 24 VDC Yes * Valid range, lower limit 20.4 V * Valid range, upper limit 28.8 V Input current Rated value at 24 VDC Typically 0.8 A; without backplane bus and USB supply Supply voltages Power and voltage failure backup 5 ms Power loss Typically 20 W; without backplane bus and USB supply Reverse polarity protection Yes; protection against destruction Potentials Permitted potential difference (to the rail) 75 VDC, 60 VAC Electrical isolation * Between Ethernet and electronic circuits Yes Isolation * Test voltage 500 VDC * For Ethernet 1500 Vrms (IEEE802.3) Module-specific data Data transmission rate 100 Mbps full duplex Transmission mode 100BASE-TX Autonegotiation Yes MAC addresses 4 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 109 Technical data 10.3 EC31 Configuration Racks, max. 4 Modules per rack, max. 8 Monitoring Functions Status LEDs Yes; the LED functions can be programmed via SDK Transient voltage interruption Up to 5 ms EMC Limit class A, for use in industrial areas Yes Environmental requirements Operating temperature * Min. 0 C * Max. 50 C Storage/transport temperature * Min. -40 C * Max. 70 C Degree of protection IP 20 Yes Standards, approvals, certificates CE label Yes CSA approval Yes, contained in cULus cULus Yes FM approval Yes ATEX approval Yes Interfaces USB 2 x USB 2.0 high-speed / 500 mA Ethernet 1 x 10/100 Mbps with RJ45 Dimensions and weight 110 Width (mm) 160 Height (mm) 125 Depth (mm) 115 Weight (kg) Approx. 1,5 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Technical data 10.4 EC31-RTX 10.4 EC31-RTX Technical data of EC31-RTX Table 10- 3 Technical data of EC31-RTX Product version Order no.: 6ES7677-1DD00-0BB0 Hardware version 04 Processor selection Intel Core Duo 1.2 GHz Main memory 1 GB RAM Flash memory, integrated 2 GB Operating system Windows XP Embedded SP2 Feature Pack 2007 Memory for program blocks Max. 4 MB Memory for data blocks Max. 4 MB Memory 512 KB non-volatile memory for retentive data Power supply Rated value, 24 VDC Yes * Valid range, lower limit 20.4 V * Valid range, upper limit 28.8 V Input current Rated value at 24 VDC Typically 0.8 A; without backplane bus and USB supply Supply voltages Power and voltage failure backup 5 ms Power loss Typically 20 W; without backplane bus and USB supply Reverse polarity protection Yes; protection against destruction Potentials Permitted potential difference (to the rail) 75 VDC, 60 VAC Electrical isolation * Between Ethernet and electronic circuits Yes Isolation * Test voltage 500 VDC * For Ethernet 1500 Vrms (IEEE802.3) Module-specific data Data transmission rate 100 Mbps full duplex Transmission mode 100BASE-TX Autonegotiation Yes MAC addresses 4 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 111 Technical data 10.4 EC31-RTX Configuration Racks, max. 4 Modules per rack, max. 8 Monitoring functions Status LEDs Yes Transient voltage interruption Up to 5 ms EMC Limit class A, for use in industrial areas Yes Configuring software STEP 7 Yes. STEP 7 Version 5.4 + SP4 or higher with HSP 135 and HSP 196 with HW Update / iMap V3.0 SP1 Installed software Controller SIMATIC WinAC RTX 2009 Environmental requirements Operating temperature * Min. 0 C * Max. 50 C Storage/transport temperature * Min. -40 C * Max. 70 C Degree of protection IP 20 Yes Standards, approvals, certificates CE label Yes CSA approval Yes, contained in cULus cULus Yes FM approval Yes ATEX approval Yes Interfaces USB 2 x USB 2.0 high-speed / 500 mA PROFINET 2 x 10/100 Mbps with RJ45 Ethernet (PROFINET basic functions) 1 x 10/100 Mbps with RJ45 Dimensions and weight 112 Width (mm) 160 Height (mm) 125 Depth (mm) 115 Weight (kg) Approx. 1,5 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Technical data 10.5 EC31-RTX F 10.5 EC31-RTX F Technical data of EC31-RTX F Table 10- 4 Technical data of EC31-RTX F Product version Order no.: 6ES7677-1FD00-0FB0 Hardware version 04 Processor selection Intel Core Duo 1.2 GHz Main memory 1 GB RAM Flash memory, integrated 2 GB Operating system Windows XP Embedded SP2 Feature Pack 2007 Memory for program blocks Max. 4 MB Memory for data blocks Max. 4 MB Memory 512 KB non-volatile memory for retentive data Power supply Rated value, 24 VDC Yes * Valid range, lower limit 20.4 V * Valid range, upper limit 28.8 V Input current Rated value at 24 VDC Typically 0.8 A; without backplane bus and USB supply Supply voltages Power and voltage failure backup 5 ms Power loss Typically 20 W; without backplane bus and USB supply Reverse polarity protection Yes; protection against destruction Potentials Permitted potential difference (to the rail) 75 VDC, 60 VAC Electrical isolation * Between Ethernet and electronic circuits Yes Isolation * Test voltage 500 VDC * For Ethernet 1500 Vrms (IEEE802.3) Module-specific data Data transmission rate 100 Mbps full duplex Transmission mode 100BASE-TX Autonegotiation Yes MAC addresses 4 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 113 Technical data 10.5 EC31-RTX F Configuration Racks, max. 4 Modules per rack, max. 8 Monitoring functions Status LEDs Yes Transient voltage interruption Up to 5 ms EMC Limit class A, for use in industrial areas Yes Configuring software STEP 7 Yes. STEP 7 Version 5.4 + SP4 or higher with HSP 135 and HSP 178 with HW Update / iMap V3 SP1 Distributed Safety Optional package S7 Distributed Safety V 5.4 + SP5 (including S7 F Configuration Pack V5.6 SP6) Installed software Controller SIMATIC WinAC RTX F 2009 Environmental requirements Operating temperature * Min. 0 C * Max. 50 C Storage/transport temperature * Min. -40 C * Max. 70 C Degree of protection IP 20 Yes Standards, approvals, certificates CE label Yes CSA approval Yes, contained in cULus cULus Yes FM approval Yes ATEX approval Yes Interfaces USB 2 x USB 2.0 high-speed / 500 mA PROFINET 2 x 10/100 Mbps with RJ45 Ethernet (PROFINET basic functions) 1 x 10/100 Mbps with RJ45 Dimensions and weight 114 Width (mm) 160 Height (mm) 125 Depth (mm) 115 Weight (kg) Approx. 1,5 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Technical data 10.6 EC31-HMI/RTX 10.6 EC31-HMI/RTX Technical data of EC31-HMI/RTX Table 10- 5 Technical data of EC31-HMI/RTX Product version Order numbers * EC31-HMI/RTX 128 PT * EC31-HMI/RTX 512 PT * EC31-HMI/RTX 2048 PT Hardware version Processor selection Main memory Flash memory, integrated Operating system Memory for program blocks Memory for data blocks Memory * * * 6ES7677-1DD00-0BF0 6ES7677-1DD00-0BG0 6ES7677-1DD00-0BH0 04 Intel Core Duo 1.2 GHz 1 GB RAM 2 GB Windows XP Embedded SP2 Feature Pack 2007 Max. 4 MB Max. 4 MB 512 KB non-volatile memory for retentive data Power supply Rated value, 24 VDC Yes * Valid range, lower limit 20.4 V * Valid range, upper limit 28.8 V Input current Rated value at 24 VDC Typically 0.8 A; without rear panel bus and USB supply Supply voltages Power and voltage failure backup 5 ms Power loss Typically 20 W; without rear panel bus and USB supply Reverse polarity protection Yes; protection against destruction Potentials Permitted potential difference (to the rail) 75 VDC, 60 VAC Electrical isolation * Between Ethernet and electronic circuits Yes Isolation * Test voltage 500 VDC * For Ethernet 1500 Vrms. (IEEE802.3) Module-specific data Data transmission rate 100 Mbps full duplex Transmission mode 100BASE-TX Autonegotiation Yes MAC addresses 4 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 115 Technical data 10.6 EC31-HMI/RTX Configuration Racks, max. 4 Modules per rack, max. 8 Monitoring Functions Status LEDs Yes Transient voltage interruption Up to 5 ms EMC Limit class A, for use in industrial areas Yes Configuring software STEP 7 Yes. STEP 7 Version 5.4 + SP4 or higher with HSP 135 and HSP 196 with HW Update / iMap V3.0 SP1 WinCC flexible SIMATIC WinCC flexible 2008 Advanced incl. SP1 Installed software Visualization WinCC flexible 2008 RT 128 / 512 / 2048 Controller SIMATIC WinAC RTX 2009 Environmental requirements Operating temperature * Min. 0 C * Max. 50 C Storage/transport temperature * Min. -40 C * Max. 70 C Degree of protection IP 20 Yes Standards, approvals, certificates CE label Yes CSA approval Yes, contained in cULus cULus Yes FM approval Yes ATEX approval Yes Interfaces USB 2 x USB 2.0 high-speed / 500 mA PROFINET 2 x 10/100 Mbps with RJ45 Ethernet (PROFINET basic functions) 1 x 10/100 Mbps with RJ45 Dimensions and weight 116 Width (mm) 160 Height (mm) 125 Depth (mm) 115 Weight (kg) Approx. 1,5 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Technical data 10.7 Expansion module EM PCI-104 10.7 Expansion module EM PCI-104 Technical data of EM PCI-104 Table 10- 6 Technical data of EM PCI-104 Product version Order no.: Hardware version 6ES7677-1DD40-1AA0 01 Power supply Rated value, 24 VDC * Valid range, lower limit Yes, optional: External infeed 20.4 V * Valid range, upper limit Voltages and currents I/O voltage for PCI-104 connection Power loss, max. Power loss, typically Interfaces Free slots 28.8 V 5 V / 3.3 V 10 W; per EM PCI-104 2.4 W; without PCI-104 cards max. 3 PCI-104 cards can be installed; 10 W total power loss, of which 6.6 W for all installed cards per EM PCI-104 Diagnostics Diagnostic Functions Yes; POWER LED; LED display on the card EMC Limit class A, for use in industrial areas Yes Environmental requirements Operating temperature * Min. 0 C * Max. Storage/transport temperature * Min. * Max. 50 C -40 C 70 C Degree of protection IP 20 Yes Standards, approvals, certificates CE label CSA approval cULus FM approval ATEX approval Yes Yes Yes Yes Yes Dimensions and weight Width (mm) Height (mm) Depth (mm) Weight (kg) 120; without bus connector extension bus 125; without external voltage connecting terminal 115 Approx. 0.5 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 117 Technical data 10.8 Expansion module EM PC 10.8 Expansion module EM PC Technical data of EM PC Table 10- 7 Technical data of EM PC Product version Order no.: Hardware version Power loss, typically 6ES7677-1DD50-2AA0 01 14 W from extension bus; incl. 2 x 0.5 A for USB = 5W Diagnostics Diagnostic Functions Yes; ON LED, CARD LED for displaying accesses on SD/MMC, CF EMC Limit class A, for use in industrial areas Yes Environmental requirements Operating temperature * Min. 0 C * Max. Storage/transport temperature * Min. * Max. 50 C -40 C 70 C Degree of protection IP 20 Yes Standards, approvals, certificates CE label CSA approval cULus FM approval ATEX approval Yes Yes Yes Yes Yes Interfaces Free slots 1 x slot for CF card; 1 x slot for SD/MMC Graphics interface 1 x DVI-I Serial interface 1 x V.24 (RS232) USB 2 x USB 2.0 high-speed / 500 mA Ethernet Onboard, 10/100/1000 mbps, RJ45 Dimensions and weight 118 Width (mm) 80; without bus connector extension bus Height (mm) 125 Depth (mm) 115 Weight (kg) Approx. 0.4 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Technical data 10.8 Expansion module EM PC WinAC RTX 2009 / WinAC RTX F 2009 You can find the technical data on the Internet: WinAC RTX 2009 (http://support.automation.siemens.com/WW/view/en/6ES7671-0RC07-0YA0) WinAC RTX F 2009 (http://support.automation.siemens.com/WW/view/en/6ES7671-1RC07-0YA0) S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 119 Technical data 10.8 Expansion module EM PC 120 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 A Appendix A.1 Dimension drawings A.1.1 EC31 Dimensional drawings EC31 Figure A-1 A.1.2 Dimensional drawing EC31 (dimensions in mm) EM PCI-104 Dimensional drawings of expansion module EM PCI-104 Figure A-2 Dimensional drawings EM PCI-104 interface module (dimensions in mm): S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 121 Appendix A.1 Dimension drawings Dimensional drawings of shelves The shaded area indicates which parts of the shelves slot into the guides of the EM PCI-104. Figure A-3 Dimensional drawings of shelves (dimensions in mm) See also Preparing shelves (Page 47) 122 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Appendix A.2 Order numbers A.1.3 EM PC Dimensional drawings of expansion module EM PC Figure A-4 A.2 Dimensional drawings EM PC (dimensions in mm) Order numbers Embedded controllers, expansion modules and accessories Table A- 1 Order numbers of embedded controllers, expansion modules and accessories Designation Order no.: EC31 6ES7677-1DD00-0BA0 Embedded Controller with Intel Core Duo 1.2 GHz processor, 1 GB RAM, 2 GB Flash memory, interfaces: 2 x USB, 2 x PROFINET, 1 x Fast Ethernet, 1 Slot MMC, with Windows XP Embedded SP2 FP 2007 EC31-RTX 6ES7677-1DD00-0BB0 Embedded Controller with Intel Core Duo 1.2 GHz processor, 1 GB RAM, 2 GB Flash memory, interfaces: 2 x USB, 2 x PROFINET, 1 x Fast Ethernet, 1 Slot MMC, with Windows XP Embedded SP2 FP 2007, WinAC RTX 2009 and SIMATIC NET Softnet-S7 Lean Edition 2008 EC31-RTX F 6ES7677-1FD00-0FB0 Embedded Controller with Intel Core Duo 1.2 GHz processor, 1 GB RAM, 2 GB Flash memory, interfaces: 2 x USB, 2 x PROFINET, 1 x Fast Ethernet, 1 Slot MMC, with Windows XP Embedded SP2 FP 2007, WinAC RTX F 2009 and SIMATIC NET Softnet-S7 Lean Edition 2008 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 123 Appendix A.2 Order numbers Designation Order no.: EC31-HMI/RTX Embedded Controller with Intel Core Duo 1.2 GHz processor, 1 GB RAM, 2 GB Flash memory, interfaces: 2 x USB, 2 x PROFINET, 1 x Fast Ethernet, 1 Slot MMC, with Windows XP Embedded SP2 FP 2007, WinAC RTX 2009, SIMATIC NET Softnet-S7 Lean Edition 2008, WinCC flexible 2008 Runtime * EC31-HMI/RTX 128 PT * EC31-HMI/RTX 512 PT * EC31-HMI/RTX 2048 PT 6ES7677-1DD00-0BF0 6ES7677-1DD00-0BG0 6ES7677-1DD00-0BH0 Expansion module EM PCI-104 6ES7677-1DD40-1AA0 Expansion module EM PC 6ES7677-1DD50-2AA0 SIMATIC NET IE FC RJ45 PLUG 90 (for connector X1) Connector with rugged metal shell and FastConnect terminating technology, 90 cable outlet * 1 per pack, 1 pack * 10 per pack, 1 pack * 50 per pack, 1 pack 6GK1901-1BB20-2AA0 6GK1901-1BB20-2AB0 6GK1901-1BB20-2AE0 WinAC RTX 2009 6ES7671-0RC07-0YA0 WinAC RTX F 2009 6ES7671-1RC07-0YA0 SIMATIC PC adapter cable, DVI-I compliant with VGA, 250 mm 6ES7648-3AB00-0XA0 SIMATIC PC DVI-I Y graphics adapter cable; DVI-I according to VGA and DVI-D 6ES7648-3AE00-0XA0 CP 5603 S7-mEC Package * CP 5603 communication processor * Installation kit CP 5603 for S7-mEC 6GK1560-3AE00 CP 5603 communication processor 6GK1560-3AA00 Installation kit CP 5603 for S7-mEC * Panel for installation with slots for PROFIBUS DP plug-in connectors 6GK1560-3AA00-0AE0 Interface modules Table A- 2 124 Interface module order numbers Designation Order no.: IM 360 6ES7360-3AA01-0AA0 IM 361 6ES7361-3CA01-0AA0 IM 365 6ES7365-0BA01-0AA0 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Appendix A.2 Order numbers Digital and analog electronic modules EC31-RTX / EC31-RTX F / EC31-HMI/RTX The signal modules listed in the HW Config catalog under "S7-modular Embedded Controller > SM-300 / FM-300" are approved for operation with the EC31-RTX / EC31-RTX F / EC31-HMI/RTX. EC31 The following signal modules are approved for use with EC31 and for access via SDK user program: Table A- 3 Order Numbers for electronic modules for EC31 Designation Order no.: SM 321; DI 16 x DC 24 V 6ES7321-1BH02-0AA0 SM 321; DI 32 x DC 24 V 6ES7321-1BL00-0AA0 SM 321, DI 16 x DC 24 V, sourcing 6ES7321-1BH50-0AA0 SM 321; DI 64 x DC 24 V; Sinking/Sourcing 6ES7 321-1BP00-0AA0 SM 322; DO 16 x DC 24 V/ 0,5 A 6ES7322-1BH01-0AA0 SM 322; DO 32 x DC 24 V/ 0,5 A 6ES7322-1BL00-0AA0 SM 322; DO 8 x DC 24 V/ 0,5 A; diagnostics interrupt 6ES7322-8BF00-0AB0 SM 322; DO 64 x DC 24 V/ 0,3 A; sourcing 6ES7322-1BP00-0AA0 SM 331; AI 8 x 13 bit 6ES7331-1KF01-0AB0 SM 331; AI 8 x 12 Bit diagnostic interrupt / process interrupt 6ES7331-7KF02-0AB0 SM 331; AI 2 x 12 Bit diagnostic interrupt / process interrupt 6ES7331-7KB02-0AB0 SM 332; AO 4 x 12 Bit diagnostics interrupt 6ES7332-5HD01-0AB0 SM 332; AO 2 x 12 Bit 6ES7332-5HB01-0AB0 SM 332; AO 8 x 12 Bit 6ES7332-5HF00-0AB0 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 125 Appendix A.3 Tips and Tricks A.3 Tips and Tricks Software Use only the software approved for Windows XP Embedded SP2 on the Embedded Controller. Connecting I/O devices Note Always install the latest software version for connected I/O devices such as CD drives or monitors connected (included with the I/O devices, or available on the Website of the manufacturer). Windows XP setup CD requested The drivers for many devices have already been installed. If a driver is not found for operation of a device and the installation program requests you to insert the setup CD of Windows XP Embedded, navigate to the following path: C:\Windows\System32\drivers Most installation programs will then continue their setup. Contact the device manufacturer if this does not solve the problem. A.4 Disclaimer Disclaimer for the Primary Setup Tool This software is freeware. It is provided to you free of charge. It may be copied, modified and used, and be passed on to third-parties. However, if passed to a third party, the software must be in its complete and unmodified form, and all copyrights must be observed. Any commercial distribution to third parties (e.g., for shareware/freeware distribution) is subject to the express written approval of Siemens AG. As the software is provided free of charge, the authors and copyright owners disclaim any liability for this software. Users of the software act at their own risk and responsibility. The authors and rights holders shall only be held liable for criminal intent and gross negligence. Any further claims are excluded. In particular, the authors and copyright holders shall not be deemed liable for any defects or subsequent damages. Please inform us of any software errors you might discover. See also Initial commissioning - Remote (Page 83) 126 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 B List of abbreviations B.1 Abbreviations Abbreviation Term Meaning AC Alternating current Alternating current ALM Automation License Manager BIOS Basic Input Output System Basic Input Output System A set of vital software routines used to perform a hardware test after the startup of a computer, to load the operating system and to provide the routines for data exchange between hardware components. CD-ROM Compact Disc - Read Only Memory Removable storage medium for large data volumes CE Communaute Europeenne CE label CF Compact Flash Memory card CLK Clock PCI bus signal CoA Certificate of Authentication Microsoft Windows Product Key CoL Certificate of License License Key CP Communications Processor Communications processor DC Direct Current DC current DCP Discovery and Basic Configuration Protocol. Protocol that assigns the IP address stored in HW Config to a device on the basis of the device name. DHCP Dynamic Host Configuration Protocol Protocol that assigns the network configuration to devices via a DHCP server. DVD Digital Versatile Disc Digital versatile disk. Standard that describes a data carrier which is similar to a conventional CD, but allows read/write operations on both sides of the DVD; storage capacity up to 8.5 GB of data. DVI-I Digital Visual Interface Interface for transmitting images and video data, includes combined signal with the DVI monitors and VGA monitors can also be connected (via adapter). EC Embedded Controller ESD Components sensitive to electrostatic charge EM PC Expansion module for PC components EM PCI-104 Expansion module for PCI-104 cards EN European standard EWF Enhanced Write Filter F Failsafe Safety-oriented technology FAT 16 / FAT 32 File Allocation Table 16-bit / 32-bit File allocation table The table is maintained and managed by the operating system; provides details of the distribution of hard disk data. S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 127 List of abbreviations B.1 Abbreviations Abbreviation Term Meaning FM Function module Function modules execute time-critical and memory intensive tasks of process-signal processing, such as positioning or controlling. GNT Grant PCI bus signal HMI Human Machine Interface User interface HSP Hardware support package IEC International Electronical Commission IF Slot Interface Slot IM Interface module The interface module connects the ET 200S with the DP master and processes the data for the equipped electronic modules. IDSEL ID Select PCI bus signal IRQ Interrupt Request PCI bus signal LAN Local Area Network Computer network that is limited to a local area. LED Light Emitting Diode Light emitting diode MMC Multi Media Card Memory card NTFS New Technology File System File system that provides access at file level by contrast to FAT, for example. OPC OLE for Process Control OPC designates a standardized, industry wide software interface PC Personal Computer PELV Protective extra-low voltage PELV, previously called "extra low voltage with safe isolation", is a protective measure against electrical shock. See EN 50178. PG Programming device Compact programming device which meets the special requirements of industry. The PG is fully equipped for programming SIMATIC PLCs. PLC Programmable Logic Controller (PLC) PS Power supply Power supply PST Primary Setup Tool Software for assigning IP addresses PT Power Tags Hardware tags; tags enable the data exchange between the components of an automation process, e.g. between the HMI device and the PLC. RAM Random Access Memory Main or work memory of a computer with direct access, allowing read access to data and editing. RDP Remote Desktop Protocol Network protocol REQ Request PCI bus signal RT Runtime RTX Real-time extensions SD Secure Digital card SDK Software Development Kit 128 Memory card S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 List of abbreviations B.1 Abbreviations Abbreviation Term Meaning SELV Safety Extra Low Voltage Protective measure at which circuits with a rated voltage of up to 50 V alternating voltage or 120 V direct voltage are operated ungrounded and feeding of circuits with a higher voltage are separated for example from these by a safety transformer is not exceeded. SM Signal module Signal modules interface the process and the automation system. There are input modules, output modules, input/output modules (in each case, digital and analog) SNMP Simple Network Management Protocol Network protocol UL Underwriters Laboratories Inc. USB Universal Serial Bus VDE Verein deutscher Elektrotechniker (German Association for Electrical, Electronic and Information Technologies) VGA Video Graphics Array WinAC Windows Automation Center WinLC Windows Logic Controller S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Serial bus system for connecting a computer to external devices. Video adapter which meets industrial standard; can be used for any commonly available software 129 List of abbreviations B.1 Abbreviations 130 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Index 2 D 24 VDC power supply Connecting, 58 Backup Backup license keys, 89 Basic knowledge, 4 Bus connectors, 42, 55 Data Backup, 98 Restore, 98 Data volume Safely removing, 96 DCP, 84 Declarations of Conformity, 106 Default IP address, 84 DHCP, 84 Dismantling S7-mEC, 42 Display elements EC31, 16 EC31-HMI/RTX, 27 EC31-RTX, EC31-RTX F, 21 EM PC, 34 EM PCI-104, 31 C E Certificate of License, 13 Climatic ambient conditions, 105 CoA, 14 Condensation, 81 Configuration Embedded Controller, 36 Configuring Overview, 67 Configuring hardware Embedded Controller, 68 Connecting 24 VDC power supply, 58 I/O devices, 59 PROFIBUS stations, 61 PROFINET IO devices, 61 Connection Power supply, 17 Controller Panel WinLC RTX EC, 91 WinLC RTX F EC, 91 Conventions, 3 CP 5603, 36, 47 EC31, 3, 4 Properties, 15 Technical data, 109 EC31-HMI/RTX, 3 PROFINET IO Controller, 36 Properties, 26 Technical data, 115 Visualization, 77 EC31-RTX Properties, 20 Technical data, 111 EC31-RTX (F), 3, 4 PROFINET IO controller, 36 EC31-RTX / EC31-HMI/RTX Programming, 76 EC31-RTX F Properties, 20 Technical data, 113 EC-Backup_Restore Tool Backup, 95 Restore, 95 Electrostatic sensitive devices, 12 EM PC Technical data, 118 A Approvals, 106 Assembly S7-mEC, 41 Auto-crossover, 53 B S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 131 Index EM PCI 104 Open, 49 EM PCI-104 CP 5603, 36 Technical data, 117 Embedded Controller, 3, 4, 78 Assigning device names, 75 Configuring hardware, 68 EC31-HMI/RTX, 64 EC31-RTX, EC31-RTX, 63 Ethernet interfaces, 63, 64 Load:Download, 78 PC station, 63, 64 Station Configuration Editor, 63, 64 Switching off, 85 Switching on, 85 End User License Agreement, 14 Enhanced Write Filter, 79, 87 Enhanced Write Filter (EWF), 78 Error display EC31-HMI/RTX, 29 EC31-RTX, EC31-RTX F, 23 ESD guidelines, 12 Ethernet devices Patch cables, 59 Ethernet interfaces EC31-HMI/RTX, 73 EC31-RTX, 73 EC31-RTX F, 73 EULA, 14 EWF, 87 Extension bus, 39, 42, 55 F First commissioning Local, 82 Overview, 81 Remote PC, 83 G General technical data, 105 I I/O devices, 59 Hot-plug capable, 60 Not hot-plug capable, 59 Software, 126 132 I/O voltage PCI bus PCI-104 cards, 45 Identification data, 13 Installation, 41 Interfaces EC31, 16 EC31-HMI/RTX, 27 EC31-RTX, EC31-RTX F, 21 EM PC, 34, 57 EM PCI-104, 31, 55 Embedded Controller, 53, 54 IP address Default, 84 IP addresses EC31-HMI/RTX, 73 EC31-RTX, 73 EC31-RTX F, 73 L LED display EC31, 17 EC31-HMI/RTX, 29 EC31-RTX, EC31-RTX F, 23 EM PC, 34 EM PCI-104, 32 License Keys CoL, 89 Local installation, 89 Saving prior to backup, 89 Using a programming device / PC, 89 Local access, 35 M MAC addresses, 54 Maximum configuration, 38 EM PCI-104, 43 Expansion modules, 39 Memory reset Difference compared to S7-300, 22, 28 EC31-RTX, / EC31-RTX F, EC31-HMI/RTX, 94 Mode selector switch EC31, 17 EC31-HMI/RTX, 28 EC31-RTX, EC31-RTX F, 22 Modules S7-300, 38 Mounting position, 41 Multi Media Card Slot, 17 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Index O Online functions, 83 P Password, 82, 84 Patch cables, 59 PC I/O, 59 PCI-104 cards Combination, 47 Distance, 48 Mounting, 50 Selection, 47 Power loss EM PCI-104, 43 Power supply Connecting, 58 Connection, 17 PCI-104 cards, 45 Power supply module, 38 Power supply S7-mEC Directives, 57 Power up EC31-RTX, EC31-RTX F, 23 Product key, 13 PROFIBUS DP via CP 5603, 30 PROFIBUS DP connection, 30 PROFIBUS stations Connecting, 61 PROFINET IO Controller, 36 PROFINET IO devices Connecting, 61 Programming package EC31-RTX (F), EC31-HMI/RTX, 67 Properties EC31, 15 EC31-HMI/RTX, 26 EC31-RTX, EC31-RTX F, 20 SIMATIC Micro Memory Card, 103 Protection Data volume, 86 PST, 83 R Rack, 38 Regenerative feedback USB devices, 59 Repairs, 11 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03 Replace the module S7-mEC, 42 Restore DVD, 14, 19, 25, 100 Restoring factory settings Using USB stick / Multi Media Card, 101 with Restore DVD, 100 S S7 Modular Embedded Controller, 3 S7-300 Function modules, 38 Signal modules, 38 S7-formatting, 103 S7-mEC, 3 Safety instructions, 11 Scope, 3 Scope of delivery EC31, 14 EC31-HMI/RTX, 25 EC31-RTX, EC31-RTX F, 19 Serial number:, 13 Setting up a Remote Desktop Connection, 85 Shelves, 47 Slot Multi Media Card, 17 Software, 126 Update, 103 Standards, 106 Status display Controller Panel, 92 EC31-HMI/RTX, 29 EC31-RTX, EC31-RTX F, 23 EM PC, 34 EM PCI-104, 32 T Technical data EC31, 109 EC31-HMI/RTX, 115 EC31-RTX, 111 EC31-RTX F, 113 EM PC, 118 EM PCI-104, 117 Temperature range, 41 133 Index U UFDPREP.EXE, 101 Update, 103 Software, 103 USB devices, 59 Safely removing, 60 User name, 82, 84 V Venting slots, 40 Visualization, 77 W Warranty, 11 Windows Certificate of Authenticity, 14 Windows XP, 126 Windows XP Embedded Closing, 85 WinLC RTX EC, 91 Write filters, 86 134 S7 Modular Embedded Controller Operating Instructions, 07/2009, A5E01716600-03