(oN. molex SPECIFICATION SHEET FineAdjust Applicator QS 63860-3100 REVISION A SCOPE Terminal Series No Wire Size Insulation Diameter Strip Length Awg (mm?) mm (in) mm (in) 50217-**** 18-24 (0.80-0.20) 1.40-2.15 (.055-.085) 3.00-3.50 (.118-.138) 50539-**** 18-24 (0.80-0.20) 1.40-2.15 (.055-.085) 3.00-3.50 (.118-.138) DEFINITION OF TERMS BELL MOUTH INSUATION CRIMP BEND UP CUT-OFF TAB CONDUCTOR TWISTING BEND DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope Page 1 of 4 UNCONTROLLED COPY Doc No 638603100 - Rev A 00/07/20 SPECIFICATIONS Terminal Series No. Bellmouth Cut-Off Tab Max. Conductor Brush mm (in) mm (in) mm (in) 50217-**** 0.20-0.70 (.008-.028) 0.30 (.012) 0.00-1.00 (.000-.039) 50539-*##* 0.20-0.70 | (.008-.028) 0.30 (.012) 0.00-1.00 | (.000-.039) Terminal Series No. | BendUp BendDown| Twist Roll Punch Width mm Degree Degree Conductor Insulation 50217-**** 50539-*#** The above specifications are guidelines to an optimum crimp. CONDITIONS 1.90 2.30 1.90 2.30 After crimping, the conductor profile should measure the following. Terminal Series Wire Size Crimp Height Pull Force Min Awg (mm?) mm (in) N (Ibs) 50217-7** 18 (0.80) 1.08-1.18 | (.043-.047) 88.2 (19.8) 50217-**** 20 (0.50) 0.96-1.06 | (.038-.042) 58.8 (13.2) 50217-**** 22 (0.35) 0.91-0.96 | (.036-.038) 39.2 (8.8) 50217-**** 24 (0.20) 0.87-0.92 (.034-.036) 29.4 (6.6) 50539-**** 18 (0.80) 1.08-1.18 | (043-.047) 88.2 (19.8) 50539-**** 20 (0.50) 0.96-1.06 | (.038-.042) 58.8 (3.2) 50539-**#* 22 (0.35) 0.91-0.96 | (.036-.038) 39.2 (8.8) 50539-**** 24 (0.20) 0.87-0.92 | (.034-.036) 29.4 (6.6) Pull Force measured with no influence from the insulation crimp Page 2 of 4 UNCONTROLLED COPY Doc No 638603100 - Rev A 00/07/20 PARTS LIST Item Number | Order Number | Eng Number Description Qty | Kit Part 1 634441905 634441905 Conductor Punch 1 Y 2 634451943 634451943 Conductor Anvil 1 Y 3 634462326 634462326 Insulation Punch 1 Y 4 634452353 634452353 | Insulation Anvil 1 Y 5 634430002 634430002 Cut-Off Plunger 1 Y 6 634430012 634430012 Front Plunger Retainer 1 Y 7 11-24-1067 4996-4 Cut-Off Plunger Spring 1 8 634433160 634433160 Front Plunger Striker 1 9 634430021 634430021 Lower Tooling Key 1 10 634436003 634436003 Rear Cover 1 11 11-18-4083 60707-8 Front Cover 1 12 634432409 634432409 Anvil Mount 1 13 634434005 634434005 Wire Stop 1 14 634430009 634430009 Scrap Chute 1 15 638004900 638004900 FineAdjust Applicator 1 70 638603170 638603170 Tool Kit (All "Y" Items) 0 NOTES 1. We recommend an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. 3. Slugs , Terminals, Dirt and Oil should be kept clear of work area. 4. This Applicator should only be used in a press with a shut height of 135.8 mm (5.346). Tooling damage could result at a lower setting. * 5. ** CAUTION** To prevent injury never operate this Applicator without the guarding supplied with the press or wire processing machine in place. Reference the press or wire processing manufacturers instruction manual. 6. Wear safety glasses at all times. Page 3 of 4 UNCONTROLLED COPY Doc No 638603100 - Rev A 00/07/20 ASSEMBLY DRAWING The drawing below is a generic drawing representation. Some detail may not be shown. The FineAdjust applicator assembly and parts list can be found in the FineAdjust manual. B.H.C.S. (2) "10-32 xX '% LG. B.H.C.S. M4 X 10 LG. won M3 X 6 LG. S.H.C.S. (2) M4 X I@ LG. M4_X 20 LG. . MM X 6 LG. S.H.C.S. A . ROLL PIN oo X 6 . M4 X 5@ LG. S.H.C.S. S.H.C.S. Page 4 of 4 UNCONTROLLED COPY Doc No 638603100 - Rev A 00/07/20