EN4165M01AE1G0 - DEUTSCH UK

AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M EN4165

DEUTSCH

DMC-M SERIES

SINGLE MODULE EN4165 CONNECTORS

Quick Change Modular Connector Solutions

For Aircraft IFE & Cabin Systems

PAGE 2

AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M EN4165

The concept

MODULARITY

The DMC-M connector is designed to address a wide range

ofrequirements with its extended range of contact designs:

• Contacts size 24 to size 8

• Coaxial, Quadrax

• High speed Ethernet or optical contacts.

Each mated half of The DMC-M connector connector can contain

both male and female configuration modules which allow you

tomix input and output with signal and power supply.

• Easy Modification: Simply remove modules from the shells

and replace them with a new layout.

• The DMC-M connector is perfect for new designs, custom and

retrofit applications.

EASY TO INSTALL

The DMC-M connector provides a large number of insert layout

options.

• Multiple Keying Possibilities between plugs and receptacles.

• Increase Mating Security… Series II, DMC-M scoop proof

Series III inserts and shells.

• Real EMI protection as per EN4165 standard.

• Quick Install coupling.

RELIABILITY

• Compliant with EN4165 specifications.

• Single Module DMC-M cabin interconnections meet demanding

avionics specifications EN4165, in terms of sealing, vibration, fire,

smoke and toxicity compliance and mechanical endurance.

WEIGHT OPTIMIZATION

Single Module DMC-M connector has been designed in composite

material with a metallized plating for weight and mass saving.

Modular Design Options… The DMC-M modular rectangular connector was designed and developed by DEUTSCH

in the 1980s. It has since set the modular connector standard in the Aerospace & Military industries, and is now

standardized by European Specification EN4165.

TE Components . . . TE Technology . . . TE Know-how . . .

Get your product to market faster with a smarter, better solution.

PAGE 3

AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M EN4165

Introduction

The New Standard Connector for Aircraft

Equipment and Cabin Systems. (4th GCN)

WEIGHT SAVING… COMPOSITE… MODULAR…

Light weight composite, modularity, color and

mechanical coded, push pull coupling are the key

features of this connector. In addition the EN4165

range is aluminium cable contact compliant.

STANDARD

ARINC 809, BACC65, EN4165 qualified

MARKETS & APPLICATION

Cabin and avionic systems

TECHNICAL CHARACTERISTICS

Housing : Composite

Plating : Nickel

Inserts : Thermoplastic and FSR

Vibrations : 20 g

Durability : up to 500 mating cycles

Salt spray : up to 500 hours

Contacts : Copper alloy with gold

on nickel plating

Interfacial sealing : 1.1 x 10-2 bar

ELECTRICAL CHARACTERISTICS

Temperature range : -55°C to +175°C

Insulation resistance : 5000 MΩ

Maximum current : Size 22 : 5 A

Size 20 : 7.5 A

Size 16 : 13 A

Size 12 : 23 A

Size 8 : 46 A

EMI SHIELDING PERFORMANCE

WEIGHT

RECOMMENDED MOUNTING FOR RECEPTACLE

SCREW TORQUE

0.5 0.1 N.m or 4.4 0.9 in-lbf

When using DEUTSCH integrated nut plate

Réf. 787-0016-00 (see page 8).

ARINC 809 - BACC65 - EN4165

Extender

Receptacle

Short

Receptacle Plug Backshell

7 gr 6 gr 9 gr 4 - 7 gr

0.015 lbs 0.013 lbs 0.020 lbs 0.009 - 0.015 lbs

Frequency (MHz) 100 200 300 400 800 1000

Attenuation (dB) 50 45 45 40 35 30

PAGE 4

AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M EN4165

Schematic

1 - Nut plate (option)

2 - Short receptacle

2* - Extender receptacle

3 - Sealing gasket (option)

4 - Panel (up to 2 mm thick)

5 - Color coding plate (option)

6 - Screws (ordered separately)

7 - Plug

8 - Backshell

PAGE 5

AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M EN4165

Part numbering system

DEUTSCH DESIGNATION SYSTEM FOR SHELLS

STANDARD DESIGNATION SYSTEM FOR SHELLS

DEUTSCH DESIGNATION SYSTEM FOR ACCESSORIES

STANDARD DESIGNATION SYSTEM FOR ACCESSORIES

DMC-MD 24 D — K — S — T

EN4165 M 0 1 A D 1 G 1

787 — 8055 — 20 M

EN4165 — 026 M 20 A

Example of order

Shell type

Plug : 20

Short receptacle : 24

Extender receptacle : 26

Shell type

Plug : 6

Short receptacle : 0

Extender receptacle : 7

Type A

Series 2

Chapter

Coding plate

Omit : Without

K : With

Finish

Composite nickel plated : M

Shell type

Monomodule : 1

Shell keying

N - A - B - C - D - E - F - G

Finish

M : Composite nickel plated

Nut plate

Omit : Without

T : With

Sealing gasket

U : Without

G : With

Plating

M : Nickel

Sealing gasket

Omit : Without

S : With

Coding plate

0 : Without

1 : With

Nut plate

0 : Without

1 : With

Accessories type

10 : Straight chimney

11 : Clampshell

12 : Straight tie wrap Ø 7

13 : Straight tie wrap Ø 10

Accessories type

10 : Straight chimney

20 : 45° indexable chimney

30 : 90° indexable chimney

10 A : Straight tie wrap Ø 10

20 A : 45° indexable chimney tie wrap

30 A : 90° indexable chimney tie wrap

Only for receptacles

Connector type

Number of the basic standard

Connector type

Number of the basic standard

Shell keying

N - A - B - C - D - E - F - G

20 : 45° indexable chimney

21 : 45° indexable chimney tie wrap

30 : 90° indexable chimney

31 : 90° indexable chimney tie wrap

A : Tie wrap

Omit : Without

PAGE 6

AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M EN4165

Part numbering system

BACKSHELLS PLUG

STRAIGHT CLAMPSHELL

787-8055-11M

Screws delivered

STRAIGHT CHIMNEY

787-8055-10M

EN4165-026M10

STRAIGHT CHIMNEY

TIE WRAP Ø 7

787-8055-12M

STRAIGHT CHIMNEY

TIE WRAP Ø 10

787-8055-13M

EN4165-026M10A

45° INDEXABLE CHIMNEY

787-8055-20M

EN4165-026M20

45° INDEXABLE CHIMNEY

TIE WRAP

787-8055-21M

EN4165-026M20A

90° INDEXABLE CHIMNEY

787-8055-30M

EN4165-026M30

90° INDEXABLE CHIMNEY

TIE WRAP

787-8055-31M

EN4165-026M30A

DMC-MD 20 N

BACC65BUMN

EN4165M61AN

DMC-MD 20 A

BACC65BUMA

EN4165M61AA

DMC-MD 20 B

BACC65BUMB

EN4165M61AB

DMC-MD 20 C

BACC65BUMC

EN4165M61AC

DMC-MD 20 D

BACC65BUMD

EN4165M61AD

DMC-MD 20 E

EN4165M61AE

DMC-MD 20 F

EN4165M61AF

DMC-MD 20 G

EN4165M61AG

DEUTSCH Part numbers (DMC-M / 787)

BOEING Part numbers (BACC)

STANDARD Part numbers (EN4165)

PAGE 7

AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M EN4165

BACKSHELLS

EXTENDER RECEPTACLE

DMC-MD 26 *X

BACC65CAM*X

EN4165M71A*X

: To be ordered separately

(no BACC65 references)

: To be ordered separately

(no BACC65 references)

N A B C D E F G

SHORT RECEPTACLE

DMC-MD 24 *X

BACC65BVM*X

EN4165M01A*X

NO ACCESSORRY CAN BE FIXED

ON THIS RECEPTACLE

DEUTSCH Part numbers (DMC-M / 787)

BOEING Part numbers (BACC)

STANDARD Part numbers (EN4165)

RECEPTACLES

STRAIGHT CLAMPSHELL

787-8055-11M

Screws delivered

STRAIGHT CHIMNEY

787-8055-10M

EN4165-026M10

STRAIGHT CHIMNEY

TIE WRAP Ø 7

787-8055-12M

STRAIGHT CHIMNEY

TIE WRAP Ø 10

787-8055-13M

EN4165-026M10A

45° INDEXABLE CHIMNEY

787-8055-20M

EN4165M20

45° INDEXABLE CHIMNEY

TIE WRAP

787-8055-21M

EN4165-026M20A

90° INDEXABLE CHIMNEY

787-8055-30M

EN4165M30

90° INDEXABLE CHIMNEY

TIE WRAP

787-8055-31M

EN4165-026M30A

Part numbering system

PAGE 8

AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M EN4165

Part numbering system

• Locate mating parts • Install rear dowels • Fix and snap in position • Installed

• Align receptacle with bracket • Install and fix in position • Assembled

MOUNTING BRACKETS

HIGH SPEED CHIMNEY

FOR PART NUMBERING,

PLEASE CONSULT US

Note : These backshells have been developed by DEUTSCH especially for high speed

wire management. Backshells have been developed by DEUTSCH for high speed insert

layouts 99-02, 99-03, 99-04.

HIGH SPEED CHIMNEY

• Keying plate • Sealing gasket • Nut plate • Panel mounting bracket

N : 787-0015-00

A : 787-0015-01

B : 787-0015-02

C : 787-0015-03

D : 787-0015-04

E : 787-0015-05

F : 787-0015-06

G : 787-0015-07

EN4165-25CN

EN4165-25CA

EN4165-25CB

EN4165-25CC

EN4165-25CD

EN4165-25CE

EN4165-25CF

EN4165-25CG

787-0011-00

EN4165-25E

787-0016-00

EN4165-25D

787-8014-00

28.90

(1.138)

2.50 / (0.098) 3.40 / (0.134)

28.80

(1.134)

25.80

(1.016)

30.80

(1.213)

27.80

(1.094)

25.80

(1.016)

28.80

(1.134)

33.50

(1.319)

30.80

(1.213)

OPTIONAL PARTS FOR RECEPTACLE

PROTECTIVE CAPS

LANYARD

787-8013-00

PROTECTION

LEVEL

PLUG CAP

104-0236-00

RECEPTACLE CAP

104-0235-00

RECEPTACLE AND

EXTENDER CAP

WITH LANYARD 787-8011-00

WITHOUT LANYARD 787-8009-00

PLUG

FLIGHT CAP

787-8010-00

RECEPTACLE AND

EXTENDER FLIGHT CAP

WITH LANYARD 787-8017-00

EN4165M3C

WITHOUT LANYARD 787-8016-00

Shipping x x – – –

Dust x x x x x

EMI – – x x x

Low pressure

sealing – – – x x

PAGE 9

AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M EN4165

Insert / Module

Modules Details PART NUMBER CROSS

20 contacts

size 22

DMC-M 20-22 AN

BACI10BC2022PNB

EN4165A20-221NA

20 contacts

size 22

DMC-MA 20-22 AN

EN4165A20A221NA

12 contacts

size 20

DMC-M 12-20 AN

BACI10BC1220PNB

EN4165A12-201NA

8 contacts

size 16

DMC-M 08-16 AN

BACI10BC0816PNB

EN4165A08-161NA

4 contacts

size 12

DMC-M 04-12 AN

EN4165A04-121NA

1 contacts

size 8

DMC-M 01-08 AN

EN4165A01-081NA

6 contacts size 16

2 contacts size 22

8 contacts size 24

DMC-M 16-02 AN

2226454-1

6 contacts size 16

5 contacts size 22

DMC-M 99-01 AN

BACI10BC1622PNB

EN4165A99-011NA

6 contacts size 16

5 contacts size 22

DMC-MA 99-01 AN

EN4165A99A011NA

8 contacts size 22

3 contacts size 20

DMC-M 99-02 AN

8 contacts size 20

8 contacts size 24

DMC-M 99-03 AN

6 contacts size 20

2 contacts size 22

8 contacts size 24

DMC-M 99-04 AN

8 contacts size 22

2 contacts size 12

DMC-M 99-06 AN

BACI10BC1001PNB

8 contacts size 20

2 contacts size 16

DMC-M 99-10 AN

EN4165A99-101NA

6 optical contacts DMC-M MC5 AN

2 optical contacts

5 contacts size 16

2 contacts size 22

DMC-M T47 AN

12 or 24 optical contacts

for round or ribon cable

Hermaphrodite

DMC-M MC6

Blanking module DMC-M 00-00 PN

EN4165-1N

PIN CONTACTS AS 39029/58

AND EN3155

Modules Details PART NUMBER CROSS

20 contacts

size 22

DMC-M 20-22 BN

BACI10BC2022SNB

EN4165 20-22 A1NB

20 contacts

size 22

DMC-MA 20-22 BN

EN4165A20A221NB

12 contacts

size 20

DMC-M 12-20 BN

BACI10BC1220SNB

EN4165A12-201NB

8 contacts

size 16

DMC-M 08-16 BN

BACI10BC0816SNB

EN4165A08-161NB

4 contacts

size 12

DMC-M 04-12 BN

EN4165A04-121NB

1 contacts

size 8

DMC-M 01-08 BN

EN4165A01-081NB

6 contacts size 16

2 contacts size 22

8 contacts size 24

DMC-M 16-02 BN

2226455-1

6 contacts size 16

5 contacts size 22

DMC-M 99-01 BN

BACI10BC1622SNB

EN4165A99-011NB

6 contacts size 16

5 contacts size 22

DMC-MA 99-01 BN

EN4165A99A011NB

8 contacts size 22

3 contacts size 20

DMC-M 99-02 BN

8 contacts size 20

8 contacts size 24

DMC-M 99-03 BN

6 contacts size 20

2 contacts size 22

8 contacts size 24

DMC-M 99-04 BN

8 contacts size 22

2 contacts size 12

DMC-M 99-06 BN

BACI10BC1001SNB

8 contacts size 20

2 contacts size 16

DMC-M 99-10 BN

EN4165A99-101NB

6 optical contacts DMC-M MC5 BN

2 optical contacts

5 contacts size 16

2 contacts size 22

DMC-M T47 BN

20 contacts size 22

5 shunts 4 ways

DMC-M 22-05 BN

EN4165A20Y221NB

20 contacts size 22

3 shunts 4 ways

4 shunts 2 ways

DMC-M 22-07 BN

EN4165A2AY221NB

20 contacts size 22

10 shunts 2 ways

DMC-M 22-10 BN

EN4165A2BY221NB

SOCKET CONTACTS AS 39029/57

AND EN3155

Note : DMC-M connector’s modules are compatible with Aluminium

Cable contacts and with EN3155-70 / 71 size 22.

Distribution shunt modules use dedicated contacts

based on standard M39029.

DMC-M connector 99-02, 99-03, 99-04, 16-02 are

specific modules for high seepd Ethernet application.

DEUTSCH Part numbers (DMC-M / 787)

BOEING Part numbers (BACI10BC)

STANDARD Part numbers (EN4165)

Aluminium cable technology

High Speed modules

Distribution shunt modules

PAGE 10

AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M EN4165

Dimensions

• Receptacle • Extender receptacle • Plug

RECEPTACLES & PLUG

MOUNTING PANEL DETAILS

BACKSHELL / CHIMNEY

INDEXATION

All backshells can be indexed in eight

positions on the rear of plug and

extender receptacle shell. This gives

maximum flexibility during design

and cable installation and reduces the

number of variants and components.

• Box mounting receptacle • Extender receptacle • Straight chimney

• Straight clampshell • Straight chimney tie wrap • Universal unshielded accessory

• 45° indexable chimney • 45° indexable chimney tie wrap • 90° indexable chimney

26 max.

(1.024 max.)

21 max.

(0.827 max.)

29 max.

(1.142 max.)

26 max.

(1.024 max.)

29 max.

(1.142 max.)

29.10 max.

(1.146 max.)

27.40 max.

(1.079 max.)

24.60 max.

(0.969 max.)

28.90 max.

(1.0138 max.)

35.30 max.

(1.39 max.)

5.40 max.

(0.213 max.)

35.30 max.

(1.39 max.)

13.50 max.

(0.531 max.) 5.40 max.

(0.213 max.) 49.10 max.

(1.933 max.)

44.50 max.

(1.752 max.)

5.40 max.

(0.213 max.)

13.50 max.

(0.531 max.) 55.30 max.

(2.177 max.) 51 max.

(2.008 max.)

60.30 max.

(2.374 max.)

13.50 max.

(0.531 max.)

64.80 max.

(2.551 max.)

60 max.

(2.362 max.)

5.40 max.

(0.213 max.)

PAGE 11

AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M EN4165

Overal dimensions and characteristics

are given for indication guidance only.

TE Connectivity reserves the right to modify

them for production improvement reasons.

Panel mounting cutout details

GENERIC DIMENSIONS FREE ORIENTATION

20.40 0.1

(holes)

20.40 0.1

13.80 0.1

23.30 0.1

21 0.1 Ø 3.10 0.1 4 times

2R 3 0.025

2R 4.55 0.025

1.95 0.03

0.6 0.025

D1 Detail

21.00 0.1

18.30 0.1

7 0.1 7 0.1

20.40 0.1

4R 3 0.025

21.00 0.1

18.30 0.1

7 0.1 7 0.1

20.40 0.1

R 4.55 0.025

2R 3 0.025

A-A

120°

20 0.1

(0.787 0.004)

Ø 5.1 0.1

(Ø 0.2 0.004)

15 0.1

(0.59 0.004)

10 0.5

(0.394 0.02)

0.8 mini.

(0.03 mini.)

0.8

(0.03)

Ø 8.1 mini.

(Ø 0.32 mini.)

[

0.257 0.002

]

6.52 0.05

[

0.037 0.002

]

0.95 0.05

[

0.213 0.002

]

5.4 0.05

[

0.257 0.002

]

6.52 0.05

PANEL MOUNTING BRACKET CUTOUT DETAILS

PANEL CODING KEYING

Note : Dimensions are in millimeters. Each hole Ø 3.1 mm must receive a screw (screw type 4-40)

Recommanded thickness panel : 0.8 mm mini - 2 mm max.

All pAnels Are represented

from view f

Coding N Coding A Coding B Coding C

Coding D Coding E Coding F Coding G

[

0.169 0.002

]

4.28 0.05

[

0.213 0.002

]

5.4 0.05

[

0.037 0.002

]

0.95 0.05

[

0.169 0.002

]

4.28 0.05

[

0.257 0.002

]

6.52 0.05

[

0.213 0.002

]

5.4 0.05

[

0.124 0.002

]

3.16 0.05

[

0.08 0.002

]

2.04 0.05

[

0.124 0.002

]

3.16 0.05

[

0.124 0.002

]

3.16 0.05

[

0.257 0.002

]

6.52 0.05

[

0.169 0.002

]

4.28 0.05

[

0.048 0.002

]

1.21 0.05

[

0.08 0.002

]

2.04 0.05

[

0.169 0.002

]

4.28 0.05

[

0.213 0.002

]

5.4 0.05

[

0.08 0.002

]

2.04 0.05

[

0.037 0.002

]

0.95 0.05

[

0.08 0.002

]

2.04 0.05

[

0.124 0.002

]

3.16 0.05

[

0.169 0.002

]

4.28 0.05

[

0.124 0.002

]

3.16 0.05

[

0.213 0.002

]

5.4 0.05

[

0.08 0.002

]

2.04 0.05

[

0.004 0.002

]

0.09 0.05

[

0.169 0.002

]

4.28 0.05

[

0.213 0.002

]

5.4 0.05

[

0.213 0.002

]

5.4 0.05

AEROSPACE, DEFENSE & MARINE /// DEUTSCH DMC-M EN4165

www.te.com/deutsch

1-1773725-9 ADM/RRD 08/2014

DEUTSCH, TE Connectivity, and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies.

Other product or company names mentioned herein may be trademarks of their respective owners.

While TE has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information

is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable current. The TE entity issuing this publication

reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information

contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed.

The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice.

Consult TE for the latest dimensions and design specifications.

For More Information

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