New Models PS6R Series Switching Power Supplies Expandable and space-saving switching power supplies. High efficiency reduces operation costs. * * * * * * * * * * * 93% efficiency Plug-in output modules for additional output voltages Plug-in branch terminal module for additional terminals Power Range: 120W, 240W, 480W Input voltage: 100 to 240V AC (voltage range: 85 to 264V AC/110 to 350V DC) Up to 70C (158F) operating temperature DC low LED indicator and output contact The terminals are captive spring-up screws. Ring or fork terminals can be used. Finger-safe construction prevents electric shocks. Panel mount bracket and side-mount panel mounting bracket. Can be attached to a DIN rail or directly to a panel surface. RoHS compliant Applicable Standards UL508 CSA C22.2 No. 107.1 Mark C US LISTED File No. or Organization 85mm 60mm 37mm UL/c-UL Listed File No. E177168 TUV SUD EN60950-1 EN50178 EN61204-3 EU Low Voltage Directive EMCD SEMI, ANSI (Hazardous location), and Maritime standards are pending. Part Numbers PS6R Accessories Output Capacity* Part No. 120W PS6R-F24 240W PS6R-G24 480W Input Voltage Output Voltage Output Current 5A 100 to 240V AC 21.6 to 26.4V PS6R-J24 Item Part No. Output Voltage Expansion Module Note 1 10A 20A *Output voltage x output current = output capacity Branch Terminal Module Note PS9Z-6RM1 Output: +5V, 2A, 10W PS9Z-6RM2 Output: +12V, 1A, 12W PS9Z-6RM3 Output: +5V, 1A/-5V, 1A, 10W PS9Z-6RM4 Output: +15V, 0.4A/-15V, 0.4A, 12W PS9Z-6RM5 Output: +5V, 1A/+12V, 0.5A, 11W PS9Z-6RM6 Output: +12V, 0.5A/-12V, 0.5A, 12W PS9Z-6RS1 Additional screw terminals for wiring: 2 + terminals / 2 - terminals Note 2 Panel Mounting Bracket PS9Z-6R1F Side-mount Panel Mounting Bracket PS9Z-6R2F Supplied with M3 x 6 countersunk mounting screws DIN Rail BNDN1000 1,000mm DIN Rail End Clip BNL6 1. When using an output voltage expansion module, reduce 1A from the output current of PS6R. 2. When using a branch terminal module, the total voltage/current of PS6R and the branch terminal module should not exceed the rated current/voltage of PS6R 120W shown with Branch Terminal module attached. Specifications PS6R Part No. PS6R-F24 Input Voltage Frequency 100V AC 230V AC 100V AC Inrush Current 230V AC 120V AC Leakage Current 230V AC 100V AC Efficiency (Typical) 230V AC Power Factor 100V AC (Typical) 230V AC Rated Voltage/Current Adjustable Voltage Range Output Holding Time Start Time Rise Time Output Input Input Current Total Fluctuation Regulation PS6R-J24 5% max. Input Fluctuation Load Fluctuation Temperature Change 0.4% max. 0.6% max. 0.05%/oC max. (-10 to +60C) 1% p-p max. (0 to +60C) 1.5% p-p max. (-10 to 0C) Ripple (including noise) Dielectric Supplementary Strength Functions PS6R-G24 100 to 240V AC (Voltage range: 85 to 264V AC/110 to 350V DC) (Load 80% at 85 to 100V AC, 110 to 140V DC) Note 1 50/60Hz 1.4A typ 2.7A typ 5.5A typ. 0.7A typ 1.2A typ 2.3A typ. 9A max. (Ta=25C, 100V AC cold start) 20A max. (Ta=25C, 230V AC cold start) 0.5mA max. 1mA max. 90% 90% 91% 90% 91% 93% 0.99 0.99 0.98 0.96 0.97 0.97 24V/5A 24V/10A 24V/20A 10% 20ms min. (at rated input and output) 800ms max. (at rated input and output) 200ms max. (at rated input and output) Overcurrent Protection 105 to 120% (auto reset) (output current when voltage drops by 5%) Overvoltage Protection Output off at 120% Note 2 Operation Indicator LED (green) Voltage Low Indication LED (amber) Between input and output terminals Between input and ground terminals Between output and ground terminals Insulation Resistance Operating Temperature Operating Humidity Storage Temperature Storage Humidity Vibration Resistance Shock Resistance EMI EMC EMS Degree of Protection Weight (approx.) Terminal Screw 3000V AC, 1 minute 2000V AC, 1 minute 500V AC, 1 minute 100M min. 500V DC megger (between input and output terminals/between input and ground terminals) (at room temperature and normal humidity) -10 to +70C (no freezing) Note 3 20 to 90% RH (no condensation) -25 to +75C (no freezing) 20 to 90% RH (no condensation) 10 to 55 Hz, amplitude 0.375 mm (0.187mm using PS9Z-6R1F) 2 hours each in 3 axes, 6 directions 300 m/s2 (150 m/s2 when using a PS9Z-6R1F panel mounting bracket) EN61204-3 (Class B) EN61204-3 (industrial) IP20 (IEC 60529) 630g 960g 1400g M3.5 (See last page for wire sizes) 1. DC input voltage is not subjected to safety standards. 2. One minute after the output has been turned off, turn on the input again. 3. See the output derating curves. Easily Expandable Output Voltage Expansion Module In addition to the standard 24V output, additional 5, 12, and 15V outputs can be added. Branch Terminal Module Two terminals can be added. No wiring is required, reducing installation space. Accessories (For use with PS6R) Output Voltage Expansion Module Part No. PS9Z-6RM1 Input Voltage Output Capacity 10W max. 12W max. 5V/2A 12V/1A Rated Voltage/Current Supplementary Functions PS9Z-6RM3 PS9Z-6RM4 24V DC 10W max. 12W max. 5V 2A 15V 0.4A 11W max. 5V/1A, 12V/0.5A PS9Z-6RS1 12W max. -- 12V 0.5A 24V/10A max. Note 1 -- -- -- 0.05%/max. (-10 to +60C) 100mV max. 150mV max. 100mV max., 150mV max. Overcurrent Protection 105% (auto reset) Overvoltage Protection Output off at 120% -- -10 to +70C (no freezing) Note 2 20 to 90%RH (no condensation) -25 to +75C (no freezing) 20 to 90% RH (no condensation) 10 to 55 Hz, amplitude 0.375 mm, 2 hours each in 3 axes, 6 directions (in combination with PS6R-J24) 300 m/s2 (150 m/s2 when using a PS9Z-6R1F panel mounting bracket), 3 shocks each in 6 axes (in combination with PS6R-J24) EN61204-3 (Class B) (in combination with PS6R-24) -- EN61204-3 (industrial) (in combination with PS6R-24) UL508 (Listing), CSA C22.2 No.107.1, IEC/EN60950-1, EN50178 (in combination with PS6R-24) IP20 (IEC 60529) 90g 30g M3.5 (See last page for wire sizes.) Operating Temperature Operating Humidity Storage Temperature Storage Humidity Vibration Resistance Shock Resistance EMI EMS EMC Branch Terminal Module PS9Z-6RM5 PS9Z-6RM6 Not available 5% max. 200 ms max. (at rated input and output) 0.5% max. 1.0% max. Regulation Output Adjustable Voltage Range Voltage Accuracy Start Time Input Fluctuation Load Fluctuation Te m p e r a t u r e Change Ripple (including noise) PS9Z-6RM2 Safety Standards Degree of Protection Weight (approx.) Terminal Screw 1. Ensure that the current does not exceed the rated current of the PS6R. 2. See the output derating curves. 100 90 80 70 60 50 40 30 20 10 0 -10 Energy-saving 93% Efficiency (480W) 96 94 Operates without derating at 0 to 60C Efficiency (%) Output Current (%) Wide Operating Termperature Range Operates at -10 to 70C 90 88 86 84 82 80 0 10 20 30 40 50 60 70 Easy Maintenance - LED Indicator Normal Overload or Input Voltage Low* DC ON (green LED) DC Low (amber LED) *The LEDs turn on when the input voltage drops. Output short-circuit 50 100 150 200 Input Voltage (V AC) Operating Temperature (C) Status PS6R-J24 Competitor A Competitor B 92 Output OFF 250 300 Dimensions (mm) PS6R-F24 PS6R-G24 PS6R-J24 125 4 125 AA 4 10-M3.5 Terminal Screws A A 125 4 60 44.9 35.3 125 3.8 A A A A A A 85 A = 9.5 A = 9.5 When a PS9Z-6R1F is installed on PS6R A 130.6 10 135 135 145 A 145 4-M4 or o4-4.5 holes 10 PS9Z-6R1F Panel Mounting Bracket 28 106.5 35.3 125 106.5 3.8 A A A A 4.5 3.8 A = 9.5 4.5 37 4.5 35.3 125 106.5 44.9 44.9 9.3 9.3 A A 9.3 8 - M3.5 Terminal Screws 6 - M3.5 Terminal Screws 28 28 39 Panel cut-out (Front view) When a PS9Z-6R2F is installed on PS6R PS9Z-6R2F Side-mount Panel Mounting Bracket 0RUKROHV 4-M4 or o4-4.5 holes & % ' Panel cut-out 56 56 70 138.5 148.6 138.5 56 (Side view) (Front view) (Side view) When using a PS9Z-6RM* Output Voltage Expansion Module 0RXQWLQJ6FUHZV 0x FRXQWHUVXQNVFUHZ When using a PS9Z-6RS1 Branch Terminal Module 0RXQWLQJ 6FUHZV 0RXQWLQJ 6FUHZV Dimension Table ( A B C D E PS6R-F24 - 39.3 29.5 29.5 58 PS6R-G24 10.5 62.3 29.5 31 81 PS6R-J24 23 87.3 29.5 31 106 Parts Description PS6R-6RM1/M2/M3 Output Voltage Expansion Module PS6R-J24 PS9Z-6RM3/M4/M6 Output Voltage Expansion Module PS6R-6RS1 Branch Terminal Module (PS6R-6RM5 shown) PS6R-24/PS9Z-6RS1 Marking Name Description L, N Input Terminal Voltage range: 85 to 264V AC/110 to 350V DC Ground Terminal Be sure to connect this terminal to a proper ground. +V, -V DC Output Terminals +V: Positive output terminal -V: Negative output terminal VR.ADJ Output Voltage Adjustment Allows adjustment within 10%. Turning clockwise increases the output voltage. DC ON Operation Indicator (green) Lights on when the output voltage is on. DC LOW Output Low Indicator (Amber) Lights on when the output voltage drops approximately 80% of the rated value. DC OK DC OK Output Lights on when the output voltage is more than 80% of the rated value. NPN transistor output (50V DC max., 50 mA max.) PS9Z-6RM Marking Name Description +5V, +12V, +15V DC Output Terminal +5V side, +12V side, +15V side -5V, -12V, -15V DC Output Terminal -5V side, -12V side, -15V side COM DC Output Terminal 0V side (wired internally to -V of PR6R-J24) Characteristics 105% 100 100 90 80 70 60 50 40 30 20 10 0 (ACV) 85 100 (DCV) 110 140 0 10 20 30 40 50 60 Operating Temperature (C) 70 Input Voltage(V) 264 350 Operating Temperature approved by Safety Standards Part No. UL508, CSA C22.2 No. 107. 1 EN60950-1, EN50178 PS6R-F24 60C 60C PS6R-G24 60C 60C PS6R-J24 55C 60C PS9Z-6R 55C 60C 0 120% 95% F24 G24 J24 Pulse Current (Approx. 30A rms, 40A peak) 0 Input Current (%) 100 Overcurrent Protection Characteristics PS9Z-6RM 100 90 80 70 60 50 40 30 20 10 0 (ACV) 85 100 (DCV) 110 140 Output Current (%) Overcurrent Protection Characteristics PS6R-24 Output Voltage (%) 100 90 80 70 60 50 40 30 20 10 0 -10 Output Current vs. Input Voltage (Derating Curves) (Ta=25C) Output Current (%) Output Current (%) Operating Temperature vs. Output Current (Derating Curves) Input Voltage(V) 264 350 Operating Instructions The PS6R should be placed in a proper enclosure. It is designed to be used with general electrical equipment and industrial electric devices. Applicable Crimp Terminal (reference) o3.6 min. 6.6 max. Operation Notes 4 max. 1. Output interruption may indicate blown fuses. Contact IDEC. 2. The PS6R contains an internal fuse for AC input. When using DC input, install an external fuse or DC input. To avoid blown fuses, select a fuse in consideration of the rated current of the internal fuse. Rated Current of Internal Fuses Part No. Internal Fuse Rated Current PS6R-F24 4A PS6R-G24 6.3A PS6R-J24 10A 5.5 min. * Recommended tightening torque of the input and output terminals is 0.8N*m. * The output voltage can be adjusted within 10% of the rated output voltage by using the V.ADJ control. Note that overvoltage protection may work when increasing the output voltage. * When large shocks or heavy vibrations on the PS6R are expected, the use of DIN rail or PS9Z-6R2F side-mount panel mounting bracket is recommended. Series Operation The following series operation is allowed. Connect Schottky barrier diodes as shown below. Output voltage expansion modules cannot be connected in series. -- Avoid overload and short-circuit for a long period of time, otherwise internal elements may be damaged. -- DC input operation is not subjected to safety standards. L N L N +V -V L N +V -V Load L N L N +V -V L N +V -V Load Installation Notes * The PS6R can be installed in the direction shown below only. Load ( b) ( a) Select a Schottky diode in consideration of the rated current. The diode's reverse voltage must be higher than the PS6R's output voltage. Up Parallel Operation Parallel operation is possible to increase the output capacity. Output voltage expansion modules cannot be connected in series. Vertical When using PS9Z-6R1F Panel Mounting Bracket When using PS9Z-6R2F Side-mount Panel Mounting Bracket * Do not close the top and bottom openings of the PS6R to allow for heat radiation by convection. * Maintain a minimum of 20mm clearance around the PS6R, except for the top and bottom openings. * When derating of the output does not work, provide forced air-cooling. * Make sure to wire the ground terminal correctly. * For wiring, use wires with heat resistance of 60C or higher. Use copper wire of the following sizes. Wires of the following sizes must be used to comply with UL508, CSA C22.2 No. 107.1. Model Terminal Wire Size/No. of Wire Input PS6R-F24 Output PS6R-G24 DC OK Output Input Wire Type 18-14 AWG, 1-wire 18-14 AWG, 1-wire, (18 AWG - 7A, 16 AWG - 10A, 14 AWG - 15A) 22-14 AWG, 1-wire (stripped wire length: 6 to 7mm) 18-14 AWG, 1-wire Copper Solid/Stranded 18-14 AWG, 2-wire Use the same size wire for each terminal (18 AWG - 7A, 16 AWG - 10A, 14 AWG - 15A) PS6R-J24 Output 12 AWG, 1-wire DC OK Output PS9Z-6R0 Output Torque, in-ibs (Nm) 22-14 AWG, 1-wire (stripped wire length: 6 to 7mm) 18-14 AWG, 1-wire (18 AWG - 7A, 16 AWG -10A, 14 AWG - 15A) L N L N +V -V L N +V Load -V When increasing the capacity, observe the following. 1. Maintain the operating temperature below 40C. 2. Output cannot be connected directly in parallel operation. Connect a diode to the output of each PS6R. 3. Output terminal voltage of both power supplies must be the same. Also, maintain the voltage difference between the power supplies below 30mV. 4. Use load lines of the same diameter and length. 5. Set the output voltage higher for the amount of diode forward voltage drop. 6. Turn on the inputs at the same time. 7. Select a diode in consideration of: Diode's reverse voltage must be higher than the PS6R's output voltage. Diode's current must be three times the PS6R's output current. Provide a heat sink for heat dissipation. 7.0 (0.8) Copper Solid/Stranded Use with UL-listed ring/ fork crimp terminal. Copper Solid/Stranded -- 7.0 (0.8) IDEC Corporation * 1175 Elko Drive * Sunnyvale, CA 94089 * 800-262-IDEC (4332) * Fax: 408-745-5258 * www.IDEC.com/usa (c)2013 IDEC Corporation. All Rights Reserved. PS9Y-DS400-0 11/13 5K