82-601-81 - GRAYHILL - Datasheet.Live

Keyboards and Keypads

Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com

Modular Keyboards

SERIES 82

Lightable

FEATURES

•11/16" Between Button

Centers

• Long, Stroke, Wiping Contact

• Lightable Modules

• Choice of 5 Circuitries with

Unlighted Modules

• User Legendable

LIGHTABLE MODULES

Light Source and Lamp Mounting

Each lightable button fits over a T-1 size LED

or incandescent lamp mounted to PC board

(see Figure 2-2a). The height of the lamp

should not exceed .250" (6,35 mm) from the

surface of the board. (Note: Grayhill does not

manufacture or sell LED's or incandescent

lamps).

For easy light replacement, mount the lamp or

LED through the back or solder side of the

board (see Figure 2). This method of mounting

allows you to replace light source without

removing the keyboard module. The other

method of light mounting (Figure 2a) requires

MOUNTING

Build a custom keyboard with identical button

distances no matter how you stack them.

Designed to plug into any printed circuit board

from 1/16" to 1/8" thick, modules stack in any

configuration, maintaining 11/16" button centers.

For Lightable Modules which will be continuously

lit, mixing vertically mounted modules with

Figure 1 Panel Mount Cutout Diagram

Lightable Modules Unlighted Modules

horizontally mounted modules is not

recommended; the orientation of the rectangular,

lighted area will differ. See drawings.

See Figure 1 Panel Cutout diagram for 6 button

module mounting dimensions. Refer to drawings

for other module dimensions.

desoldering the keyboard module then

desoldering the lamp when it's necessary to

replace the light source.

The chart below lists ratings for a size T-1

incandescent lamp. To extend the life of the

lamp, use an alternating current and reduced

voltage. The chart also lists maximum

temperatures the module can withstand. For

higher temperatures, Grayhill offers modules

made of special plastics, polyester switch

housing and polycarbonate internal button. All

measurements were determined under

laboratory conditions. (Mounted model

continuously lit in temperature controlled oven

with continuously circulating air for 24 hours.)

Maximum Max, Temp.

Intensity and Service Allowable for Modules

Lamp Mean Spherical Life Current Ambient With Special

Number* Candle Power Volts in Hours Per Lamp Temperature Plastics

715 Bright .15 MSCP 5 V 40,000 115 mA 130°F 200°F

680 Moderate .03 MSCP 5 V 100,000 60 mA 150°F 220°F

*Lamps not available from Grayhill.

Incandescent Lamp–Size T-1

Figure 2a

Mounted from

component side

Figure 2

Easy replacement

mounting

.250

(6,35)

MAX.

.170 (4,32)

.531

(13,49)

SQ.

.687 (17,45) .687 (17,45)

.343

(8,71)

.687

(17,45)

Keypads

Keyboards and Keypads

Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com

Modular Keyboards

DIMENSIONS In inches (and millimeters)

Unlighted Lightable

Unlighted (only)

Unlighted Lightable

.683 + .005 – .010

(17,35 + 0,13 – 0,25)

.683 + .005

– .010

(17,35 + 0,13

– 0,25)

.500 + .010 – .005

(12,7 + 0,25 – 0,13)

SQ. TYP.

.408 ± .005

(10,36 ± 0,13)

SQ. TYP.

.750 ± .025

(19,05 ± 0,64)

.450 ± .010

(11,43 ± 0,25)

.168 ± .010

(4,27 ± 0,25)

.125 ± .005

(3,18 ± 0,13)

.030 ± .002

(0,76 ± 0,05)

DIA. TYP.

.750 ± .025

(19,05 ± 0,64)

.450 ± .010

(11,43 ± 0,25)

.168 ± .010

(4,27 ± 0,25)

.125 ± .005

(3,18 ± 0,13)

.030 ± .002

(0,76 ± 0,05)

DIA. TYP.

.687 ± .005

(17,45 ± 0,13)

.683 + .005

– .010

(17,35 + 0,13

– 0,25)

.500 + .010 – .005

(12,7 + 0,25 – 0,13)

SQ. TYP.

.408 ± .005

(10,36 ± 0,13)

SQ. TYP.

.750 ± .025

(19,05 ± 0,64)

.450 ± .010

(11,43 ± 0,25)

.168 ± .010

(4,27 ± 0,25)

.125 ± .005

(3,18 ± 0,13)

.030 ± .002

(0,76 ± 0,05)

DIA. TYP.

1.370 + .005 – .010

(34,80 + 0,13 – 0,25)

2.057 + .005 – .010

(52,25 + 0,13 – 0,25)

.683 + .005

– .010

(17,35 + 0,13

– 0,25)

.500 + .010 – .005

(12,7 + 0,25 – 0,13)

SQ. TYP.

.408 ± .005

(10,36 ± 0,13)

SQ. TYP.

.750 ± .025

(19,05 ± 0,64)

.450 ± .010

(11,43 ± 0,25)

.168 ± .010

(4,27 ± 0,25)

.125 ± .005

(3,18 ± 0,13)

.030 ± .002

(0,76 ± 0,05)

DIA. TYP.

.750 ± .025

(19,05 ± 0,64)

.450 ± .010

(11,43 ± 0,25)

.168 ± .010

(4,27 ± 0,25)

.125 ± .005

(3,18 ± 0,13)

.030 ± .002

(0,76 ± 0,05)

DIA. TYP.

.687 ± .005

(17,45 ± 0,13)

2.057 + .015 – .010

(52,25 + 0,13 – 0,25)

.687

.005

(17,35

0,13) .500 + .010 – .005

(12,7 + 0,25 – 0,13)

SQ. TYP.

.408 .005

(10,36 0,13)

SQ. TYP.

.750 .025

(19,05 0,64)

.450 .010

(11,43 0,25)

.168 .010

(4,27 0,25)

.125 .005

(3,18 0,13)

.030 .002

(0,76 0,05)

DIA. TYP.

.750 .025

(19,05 0,64)

.450 .010

(11,43 0,25)

.168 .010

(4,27 0,25)

.125 .005

(3,18 0,13)

.030 .002

(0,76 0,05)

DIA. TYP.

.687 .005

(17,45 0,13)

1.370

+ .015

– .010

(34,80

+ 0,38

–

0,25)

CIRCUIT BOARD STANDOFF

.062 + .010 – .005 (1,57 + 0,25 – 0,13) DIA.

x .032 .005 (0,81 0,13) HIGH

Keypads

Keyboards and Keypads

Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com

Modular Keyboards

TERMINAL ARRANGEMENTS

For continuously lit keyboards, mixing horizontally and vertically mounted

modules is not recommended. See lamp mounting on page D-33.

Unlighted Lightable Unlighted Lightable

Button Rear Views and Button Rear Views and

Identification Pin Locations Identification Pin Locations

Vertical Mount Horizontal Mount

Unlighted (only)

Unlighted Lightable Lightable

Unlighted

Lightable Lightable

Unlighted Unlighted

ABC

DEF

ABC

.687

(17,45)

.687

(17,45)

.090 (2,29)

TYP.

.687

(17,45)

.488

(12,40)

.094 (2,39)

.185 ± .010

(4,70 ± 0,25)

.045 (1,14)

TYP. 8 PLS.

.162 + .002 – .004

(4,11 + 0,05 – 0,10)

DIA. HOLE TO

ACCOMMODATE

LIGHT SOURCE

CIRCUIT BOARD STANDOFFS

.066 ± .006 (1,68 ± 0,15) DIA. X

.032 ± .005 (0,81 ± 0,13) HIGH

Letters shown in front views are for identification only; product is

marked on back as shown. Pin locations correspond to circuit diagrams.

Keypads

Keyboards and Keypads

Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com

Modular Keyboards

ORIENTATION OF MODULES

A module, depending on circuitry, may not be

symmetrical. Rotating it 180° will result in a

different pin location. Please note the button

PRINTED CIRCUIT BOARD LAYOUT

This layout provides the horizontal printed circuit board layout as viewed from the top side of the

PC board. Turning end to end will result in a different pin location. However, the dimensional

relationship will remain the same.

Lightable Modules–per drawing below.

This drawing indicates the layout to be used for a 6 button module with light sources mounted two

ways: the lamps for the upper 3 buttons are mounted from the top or component side of the board,

and the lamps for the lower 3 buttons are mounted by the easy replacement method. (See also Light

Source and Lamp Mounting.) Light sources, when mounted from the top side of the board, must

be mounted before the keyboard modules; when mounted, lamp should extend no more than .250"

(6,35 mm) above the board.

Unlighted Module Lightable Module

488 ± .003

(12,40 ± 0,08)

TYP.

.687 ± .003

(17,45 ± 0,08)

.687 ± .003

(17,45 ± 0,08)

HOLE TO

ACCOMMODATE

.032 (0,81) DIA.

.045 ± .002

(1,14 ± 0,05)

TYP.

(8 PLACES)

.687 ± .003

(17,45 ± 0,08)

.244 (6,20) TYP.

.090

(2,29)

TYP.

.500 ± .003

(12,7 ± 0,76)

.094

± .010

(2,39

± 0,25)

identification, the pin location for the desired

circuitry, and the direction of mounting. It is

important to use this information when designing

a printed circuit board layout and when

communicating with Grayhill. See Ordering

Information–Special Keyboard Modules on the

next page.

L C

.687 ± .003

(17,45 ± 0,08)

.687 ± .003

(17,45 ± 0,08)

.270 ± .003

(6,86 ± 0,08)

.112

± .003

(28,45

± 0,08)

TYP.

HOLE TO

ACCOMMODATE

.032 (0,81) DIA.

.170 (4,32)

RECOMMENDED

DIA. HOLE

ACCOMMODATES

LAMP IN EASY

REPLACEMENT

MOUNTING

DIMENSIONS ARE DEPENDENT ON

LAMP SOURCE. APPROXIMATELY

.020 (0,51) AND .100 (2,54) APART

FOR A T-1 LAMP OR LED

CIRCUIT DIAGRAMS

The bottom view of the line drawings shows

number (A1, A2, etc.) next to the pin locations

of each switch section. These pin numbers are

directly related to the circuit diagrams. For

example, if the switch under Button A of a

standard module were SPST, the pins would

be located at the "#2" Position. If the module

were a lightable one with SPST circuitry, the

pins would be located at the "#1" Position. If

other locations are desired, specify them.

The coded circuits shown are suggested

possibilities and each button may carry a

different circuit. Location of active pins on

each button may be varied to conform with

layout of the printed circuit board. Up to a 7-bit

code is possible under each button.

Combinations of simple circuitries are also

possible as shown in the sample diagrams.

Standard Modules Lightable Modules

Coded Circuitry–To 7 Bits/Button

Other Possible Circuit Configurations

111

C C C C C C

C C C C

SPST 2PST 3PST 4PST SPST 2PST

Note: Coded switches are constructed so that common (C) is made after all other contacts.

Keypads

Keyboards and Keypads

Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com

Modular Keyboards

SPECIFICATIONS

Rating

Rating at 5 Vdc: 100 milliamps

Contact Resistance: 25 milliohms or less on a

new switch

Voltage Breakdown: 250 Vac between mutually

insulated parts

Insulation Resistance: 1,000 megaohms

minimum

Life Expectancy: 1,000,000 operations

Contact Bounce: 10 milliseconds or less for

the life of the switch

Operating Temperature: -40°C to 80°C

Materials and Finishes

Pin Contact: Brass, gold plate over nickel plate

SPECIAL LEGENDS

Molded-In Legends

For Unlighted Modules

In addition to standard white

legend on gray button, long-

wearing, molded-in legends are

available in white button with black

legend and white legend with red,

green or black buttons. Other

color combinations are possible.

Printed Legends (2 Styles)

Virtually anything which can be photographed

can be printed. Sturdy epoxy ink printing bonds

to the surface of the button. Standard printing

for the gray unlighted buttons is white; standard

printing for the translucent white buttons of the

lightable modules is black.

Top Surface Printing: Legend is applied directly

to top of button. Available on all standard,

unlighted modules.

Sub Surface Printing: Provides maximum wear

for printed surfaces. Available for lighted and

unlighted gray modules. Printed internal button

cap is protected by a clear outer cap.

4GH088

.083"

1GH125

.138"

3GH187

.207"

2GH250

.276" ABC

ABCD

ABCDE

ABCDEFGH 5 Char.

2 Lines

4 Char.

1 Line

2 Char.

1 Line

2 Char.

1 Line

OPER

TAB

INDEX

8 Char.

3 Lines

4 Char.

2 Lines

3 Char.

1 Line

2 Char.

1 Line

4 Char.

2 Lines

3 Char.

1 Line

2 Char.

1 Line

N/A N/A

OFF

1515

RESEARCH

SYSTEMS

12345678

CODE

SEND

STOP

1234

OFF

Type No. Sample Style Sub Surface Top Surface Lightable Module

and Typical and Typical Character and Character and Character and

Height Sizes Line Limitations Line Limitations Line Limitations*

Note: Limitations for legends differ with surface to be printed and actual characters. If your application exceeds the approximations

in the chart, contact Grayhill for more information.

* For top and sub-surface printed modules.

STANDARD LEGENDS

Telephone Keyset

Two 6-button modules

form the keyset. White

telephone legend is

molded into a gray

button. SPST, 2PST,

3PST, and 4PST

circuitry available

from distributors, see

ordering information;

order special circuitry

from Grayhill.

Non-Legend, Lighted Modules

Standard lightable module configurations

without cap slot for insertable legend.

Insertable Legend Styles

Prototypes can look professional with insertable

legend modules. Just slip imprinted legend insert

through the slot of the clear button cap.

Legend Sheet

Available for each module style. Each sheet

contains commonly used symbols, terms, alpha

characters, and 0-19 in News Gothic Condensed

type on polyester film, ready to be cut and

inserted. Deadfront legends are invisible until lit.

White on Clear: For unlighted gray modules Part No. 82AC2017-1

Black on Clear: For lighted gray modules Part No. 82AC2050-1

Translucent White on Black: For black modules Part No. 82AC2060

Deadfront on Black: For black modules

Spring Contact: Copper alloy, gold plate over

nickel plate

Housing: ABS plastic (gray)

Base: PPS plastic (black)

Return Spring: Tinned music wire

Other Parts: (By Module and Legend Style): For

unlighted module with molded legends or top

surface printed legends. Internal Button is acetal

and the Button is ABS plastic (gray).

For unlighted module with sub-surface printed

legends or insertable legends, Internal Button is

acetal; Internal Cap is ABS plastic (gray); and

Clear Cap is polycarbonate plastic. For lightable

modules, the Internal Button and the Clear Cap

are polycarbonate. The Internal Cap for gray

modules is acrylic; for the black modules, the

Internal Cap with window is polycarbonate.

For special lightable modules for higher

temperatures, internal button cap is

polycarbonate and housing is polyester.

Operating Features

Action: Momentary, wiping contact

Button Travel: 0.130" (3,30 mm) total travel

Overtravel: 0.080" nominal

Operating Force: 8 ± 3 ounces (depends on

number of poles.)

Soldering Instructions

Series 82 Keyboard Modules have been

successfully tested for heat resistance to

soldering up to 260°C (500°F) for a maximum of

5 seconds. Careful flux cleaning is required

since the switch is not sealed. For applications

in excess of these limits or that require vapor

spray or immersion cleaning, contact Grayhill.

Printed Type styles

The type style chart below illustrates type style

and approximate sizes and limits for button cap

legends; other sizes are also available. Limitations

for legends differ with type size and character.

Legends for lightable modules are further limited

by the size of the internal button and lighted area.

Grayhill's library includes many popular legends.

Contact Grayhill for complete information.

Special Colors

Besides the standard

gray and black housings,

you may order white,

beige or brown. Button

colors may also be

specially ordered. For

more information, see

next page.

Keypads

Keyboards and Keypads

Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com

Modular Keyboards

ORDERING INFORMATION: STANDARD MODULES

Type of Module Description Part No.

6 Buttons, SPST 82-601-85

6 Buttons, 2PST 82-601-86

6 Buttons, 3PST 82-601-87

6 Buttons, 4PST 82-601-88

6 Buttons, SPST 82-601-89

6 Buttons, 2PST 82-601-90

6 Buttons, 3PST 82-601-91

6 Buttons, 4PST 82-601-92

1 Button, SPST 82-101-71

1 Button, 4PST 82-101-74

2 Buttons, SPST 82-201-41

2 Buttons, 4PST 82-201-44

3 Buttons, SPST 82-301-61

3 Buttons, 4PST 82-301-64

6 Buttons, SPST 82-601-81

6 Buttons, 4PST 82-601-84

1 Button, SPST 82-150-17

1 Button, 2PST 82-150-15

3 Buttons, SPST 82-350-10

3 Buttons, 2PST 82-350-8

6 Buttons, SPST 82-650-10

6 Buttons, 2PST 82-650-8

1 Button, SPST 82-150-38

1 Button, 2PST 82-150-16

3 Buttons, SPST 82-350-12

3 Buttons, 2PST 82-350-9

6 Buttons, SPST 82-650-19

6 Buttons, 2PST 82-650-9

1 Button, SPST 82-150-211

1 Button, 2PST 82-150-213

3 Buttons, SPST 82-350-41

3 Buttons, 2PST 82-350-43

6 Buttons, SPST 82-650-71

6 Buttons, 2PST 82-650-73

White: For Unlighted Gray 82AC2017-1

Black: For Lightable Gray 82AC2050-1

Deadfront: For Lightable Black 82AC2060

Top Half of Telephone

Legend (Molded-in)

Bottom of Telephone

Legend (Molded-in)

Unlighted Gray Modules

For Legend Inserts

Lightable Gray Modules

Non-Legend

Lightable Gray Modules

For Legend Inserts

Lightable Black Modules

For Legend Inserts

Legend Sheets

Available from your local Grayhill Distributor. For prices and discounts, contact a local Sales

Office, an authorized local Distributor or Grayhill.

ORDERING INFORMATION:

Special Legends

To order non-standard modules, information is

required for the areas listed below.

Your special order will be assigned a part number

for future identification. This number is

sequentially assigned and is non-descriptive.

1. Type of Module. Unlighted: 1-, 2-, 3-, or 6-

button. Lightable: 1-, 3-, or 6-button.

2. Mounting Orientation. Horizontal or

vertical.

3. Circuitry. Requirements for each button must

be listed by its reference letter designation.

For example: Button A = SPST, Button B =

4PST, Button C = 3PST, etc. For coded or

other available circuitry patterns a descriptive

diagram is required for each button.

4. Button Type (Legend). Grayhill offers four

legend types: molded-in; top surface printed;

sub-surface printed; and insertable. Unlighted

modules are available in all types. Lightable

modules are available in all types but molded-

in legends.

5. Button Color. Standard color for molded-in

legend modules is gray button with white

legend. Special button colors available are

white with black legends, red, green or black

buttons with white legends. Additional custom

colors are available by special order.

Lightable gray modules have a standard

translucent white button with black legend.

Special button color includes translucent red,

amber, yellow, blue and green. Lightable

black modules have a special opaque black

button; discuss special colors with Grayhill.

Colors can be intermixed, ie. buttons A-E

gray; and F, white.

6. Housing Color. Base in black. Upper

housing is black for lightable legends and

gray for all other module styles. Other stock

colors available include white, beige and

brown.

7. Legends. List legend requirement for each

button (Button A legend, "10", is type style

4GH088. Button B, "ON", is type style

1GH125, etc.). For legend information, see

page D-37.

Price: Contact Grayhill

Keypads