Coaxial cable connection of Antennas, Sensors, and Communication Trunk Lines GT11 Series -- Connectors for coaxial cables -- Features Cost efficient termination Highly efficient and reliable single motion crimp termination allows high volume production with semiautomatic equipment. Lock-release latching system Shock / vibration resistant electrical connections Verification of the full contact insertion 77 For Double-Conductor coaxial shielded cable F Connectors Outer terminals Part Number CL No. Applicable Cable Item Material Finish GT11-2S-5.2C GT11-2S-6.0C 761-0002-3 761-0028-7 4.5 to 5.2mm 5.8 to 6.2mm Outer terminal Insulator Brass PT Tin plating Color: Dark gray * The suitable terminals might differ depending on the internal structure of the cable. Inner Terminals Part Number CL No. Conductor Size (AWG) Material Finish Packaging GT11-1822SCF GT11-2428SCF 761-0004-9 761-0020-5 #18 to 22 #24 to 28 Brass Tin plating 8,000 pcs. per reel M Connectors Outer terminals Part Number CL No. Applicable Cable Item Material Finish GT11-2P-5.2C GT11-2P-6.0C 761-0001-0 761-0027-4 4.5 to 5.2mm 5.8 to 6.2mm Outer terminal Insulator Brass PT Tin plating Color: Dark gray * The suitable terminals might differ depending on the internal structure of the cable. Inner Terminals Part Number CL No. Conductor Size (AWG) Material Finish Packaging GT11-1822PCF GT11-2428PCF 761-0003-6 761-0019-6 #18 to 22 #24 to 28 Brass Tin plating 8,000 pcs. per reel 78 For Double-Conductor coaxial cable BShown with inserted retainer F Connectors Housing Part Number CL No. Material Color GT11-2S-HU 761-0005-1 PBT Light gray M Connectors Housing BShown with inserted retainer Part Number CL No. Material Color GT11-2P-HU 761-0006-4 PBT Light gray BShown with inserted retainer BFully mated connector assemblies Part Number CL No. Material Color GT11N-2PP-HU 761-0008-0 PBT Light gray 79 M Connectors BRecommended Board Mounting Pattern Housing For outer conductor For inner conductor Part Number GT11-2S-HU CL No. Material PBT Brass 761-0005-1 PBT Phosphor bronze Finish Color ---Tin plating ---Tin plating Light gray ---Dark gray ---- BFully mated connector assemblies Housing (2-position Type) BRecommended Panel Cut-out BRecommended Board Mounting Pattern For outer conductor For inner conductor Part Number GT11X-2/2P-DS CL No. Material PBT Brass 761-0022-0 PBT Phosphor bronze Housing (Straight Type) Finish Color ---Tin plating ---Tin plating Light gray ---Dark gray ---- BRecommended Board Mounting Pattern BFully mated connector assemblies 80 Part Number CL No. GT11-2P-DSA 761-0038-0 Waterproof type For Double-Conductor coaxial cable F Connectors Housing BFully mated connector assemblies Part Number CL No. Material GT11W-2P-HU 761-0023-3 PBT M Connectors Housing Part Number CL No. Material GT11W-2S-HU 761-0024-6 PBT Retainer (used with GT11W-2S-HU and GT11W-2P-HU) Part Number CL No. Applicable Cable GT11W-6.0R 761-0025-9 PBT Silicon rubber compound 81 Waterproof type For Double-Conductor coaxial cable F Connectors Housing BShown with inserted retainer Part Number CL No. Material Color GT11K-2/2S-HU 761-0039-3 PBT Light gray * Mates only with GT11KN-2/2PP-HU. M Connectors Housing BShown with inserted retainer Part Number CL No. GT11KN-2/2PP-HU 761-0040-2 82 Material Color PBT Light gray BTermination sequence 6Insert the internal terminals into the Outer terminals. 1Strip the cable. Shield The joined side of the crimp portion faces upward (for both male and female). Cable 2Cut the shield and expose the wire. Wire 7Crimp the Outer terminal. 3Cut back the shield above the sheath and wrap with conductive tape. The shield must be visible. Jig used: Outside tube caulking jig. (Refer to Page 91 for detail.) 8Insert the terminal into the housing. (Please insert until the terminal is stopped by the lance.) 4Strip the wire and form it. Conductor Jig used: Cable-forming strip jig (Refer to Page 85 for detail.) 5Crimp the wire to the internal terminal. 1mm max. Jig used: Automatic crimping machine. (Refer to Page 85 for detail.) 9Mount the retainer to complete the task. Refer to Page 84 for information about the retainer mounting method. 83 BRetainer Mounting Method a. Insert so that the terminal locking tab is inserted between the top surface of the terminal and the housing. b. Push in while changing the angle of the retainer until the front surface comes to a stop. c. Press the rear portion of the retainer and snap it into the locked position. d. If locking is not complete, press the rear portion of the retainer again while pulling it backward. * Check that all locations are locked. * Check that the bands are housed in all of the receiving areas. 84 BTermination Tools User's manuals are available. Please ask your Hirose Electric account representative. Cable-Forming Strip Jig (for 2-conductor cable) Main Unit Accessory (Electrical Box) Specifications Remarks Capacity Mounting Dimensions Approximately 400 W x 500 D x 300 H Approximately 40 kg Weight Approximately 5 kg AC100V (50/60Hz) Power supply Part Number CT11-ST/AD Approximately 300 W x 250 D x 200 H Air pressure 5-6Kgf/cm Task time Approximately 14 seconds Automatic Crimping Machine (for 2-conductor and 8-conductor cable) Specifications Item Specification Capacity 1.5tons Stroke 30mm Number of strokes 200spm (50Hz) Weight 75kg Remarks 200spm (60Hz) Motor 0.2kW Crimping speed 2000 to 4000 pcs. per day AC100V Part Number CM-105 Cable-Forming Strip Jig (for 2-conductor cable) Main Unit Accessory (Electrical Box) Specifications Specification Remarks Mounting Dimensions Approximately 300 W x 400 D x 300 H Weight Approximately 300 W x 250 D x 200 H Approximately 25 kg Approximately 5 kg Power supply AC100V (50/60Hz) Air pressure 5-6Kgf/cm Part Number CT11-CT/AD * Crimp height setting tables are available for each cable type. Please contact your nearest Hirose Electric account representative. Different cables will require different crimp height settings. 85 For 8-Conductor coaxial shielded cable F Connectors Inner Terminal Part Number GT11-1822SCF GT11-2428SCF CL No. 761-0004-9 761-0020-5 Conductor Size (AWG) Material #24 to 28 Phosphor bronze #24 to 28 Phosphor bronze Insulator Part Number GT11-8DS-2.8C CL No. 761-0014-2 Material PBT Outer terminals Part Number GT11-8DS-5C 86 CL No. 761-0015-5 Material Brass Finish Phosphor bronze Finish Tin plating Tin plating Shield Plate Part Number GT11-8DS-SB CL No. 761- 0016-8 Material Brass CL No. 761-0017-0 Material PBT Finish Tin plating Housing Part Number GT11-8DS-HU Retainer (used with GT11-8DS-HU) Part Number GT11-8DS-6R CL No. 761-0018-3 Material PBT 87 M Connectors Inner Terminals Part Number GT11-1822PCF GT11-2428PCF CL No. 761-0003-6 761-0019-6 Conductor Size (AWG) Material #18 to 22 Phosphor bronze #24 to 28 Phosphor bronze Insulator Part Number GT11-8DP-2.8C CL No. 761-0009-2 Material PBT Outer terminals Part Number GT11-8DP-5C 88 CL No. 761-0010-1 Material Brass Finish Phosphor bronze Finish Tin plating Tin plating Shield Plate Part Number GT11-8DP-SB CL No. 761-0011-4 Material Brass CL No. 761-0012-7 Material PBT Finish Phosphor bronze Housing Part Number GT11-8DP-HU Retainer (Used with GT11-8DS-HU) Part Number CL No. GT11-8DP-6R 761-0013-0 * Reserved for product expansion Material PBT 89 Printed Circuit Board Type BRecommended Board Mounting Pattern BFully mated connector assemblies Board 90 Part Number CL No. GT11-8DP-2.8DS 761-0021-8 Item Material Housing PBT Outer Terminal Phosphor bronze Insulator PBT Terminal Brass Finish Tin plating Tin plating BTermination sequence 6Insert the inner terminals into the insulated case. 1Strip the Cable. Inner terminal Cable Shield 2Cut the shield and expose the wire. 7Insert what was made in Step 6 into the Outer terminals. Outer terminals Wire 3Cut back the shield above the sheath and wrap with conductive tape. 8Insert the caulking shield cover onto the Outer terminals. Shield cover Conductive tape 9Insert what was made in Step 8 into the housing. 4Strip the wire. Housing 5Crimp the internal terminals. !0Insert the retainer. Internal terminals Retainer Completion 91 BTermination Tools User's manuals are available. Please ask your Hirose Electric account representative. Cable-Forming Strip Jig (for 2-conductor cable) Main Unit Accessory (Electrical Box) Specifications Remarks Capacity Mounting Dimensions Approximately 400 W x 500 D x 300 H Approximately 300 W x 250 D x 200 H Approximately 40 kg Weight Approximately 5 kg Power supply AC100V (50/60Hz) Air pressure 5-6Kgf/cm Task time Approximately 14 seconds Part Number CT11-ST/AD Automatic Crimping Machine (for 2-conductor and 8-conductor cable) Specifications Item Specification Remarks Capacity 1.5Ton Stroke 30mm Number of strokes 200 spm (50Hz) Weight 75kg Motor 0.2kW Crimping speed 2000 to 4000 pcs. per day 240spm (60Hz) AC100V Part Number CM-105 Cable-Forming Strip Jig (for 2-conductor cable) Main Unit Accessory (Electrical Box) Specifications Specification Remarks Mounting Dimensions Approximately 300 W x 400 D x 300 H Weight Approximately 300 W x 250 D x 200 H Approximately 25 kg Approximately 5 kg Power supply AC100V (50/60Hz) Air pressure 5-6Kgf/cm * Crimp height setting tables are available for each cable type. Please contact your nearest Hirose Electric account representative. Different cables will require different crimp height settings. Part Number CT11-CT/AD Outer terminal Caulking Jig (for 8-conductor cable) Hand Press Part Number GT11-8S/P-HP 92