DATA SH EET
Product specification
Supersedes data of 13th May 20 02
File under BCcomponents, BC08
2002 Sep 24
BCcomponents
DCS 0402; DCT 0603;
DCU 0805; DCA 1206
Thick film flat chip resistors
2002 Sep 24 2
BCcomponents Product specification
Thick film flat chip resistors DCS 0402; DCT 0603;
DCU 0805; DCA 1206
FEATURES
•State of the art thick film technology
• Improved termination design
•Standard TC: ±100 and ±200 ppm/K
•Tight tole rance available: ±1%
Case sizes
APPLICATIONS
•All general purpose applications
•Office auto mat io n equipm ent
•Consumer electronics.
DESCRIPTION
DCS 0402, DCT 0603, DCU 0805 and DCA 1206 thick film
chip resistors are made for all general purpose
applications. They are typica lly used in the production of
office automation equipment and consumer electronics.
The production is performed in a mass volume production
site. A thick film is screen pri n ted on a high grade alumina
ceramic substrate to form the resistive layer. Pre-contacts are
printed on both sides of the substrate. The resistors are laser
trimmed to the target value. The resistor elements are
covered by glass and a protective coating combined for
superior electrical, mechanical and climatic protection. The
prepared terminations rec ei ve an elect roplating of PbSn
solder on nickel plating. A three or four digit code
designates the nominal resistanc e valu e.
The result of the determined production is verified by a final
test performed on 100% of the individual chip resistors.
Only accepted products are laid directly into the paper tape
according to IEC 60286-3.
The resistors are suitable for processing on automatic SMD
assembly systems. They are suitable for automatic soldering
using wave, reflow or vapour phase. The encapsulation is
resi s tant to all cle an ing solve n ts c o mmon ly use d in th e
electronics industry, including alcohols, esters and aqueous
solutions.
The resistors are tested in accordance with
IEC 60115-1 and IEC 60115-8.
This product family of thick film flat chip resistors is
com p leted b y Zero Ohm Jumpers.
Imperial: 0402 0603 0805 1206
Metric: RR 1005M RR 1608M RR 2012M RR 3216M
2002 Sep 24 3
BCcomponents Prod uct spec ification
Thick film flat chip resistors DCS 0402; DCT 0603;
DCU 0805; DCA 1206
QUICK REFERENCE DATA
DESCRIPTION DCS 0402 DCT 0603 DCU 0805 DCA 1206
Metric size RR 1005M RR 1608M RR 2012M RR 3216M
Resistance range 1 Ω to 3,3 MΩ1 Ωto 22 MΩ1 Ωto 22 MΩ1 Ωto 22 MΩ
Resistance tolerance ±5%; ±1%
Temperature coef fici ent −300/+500 ppm/K;
±300 ppm/K;
±200 ppm/K
−300/+500 ppm/K;
±200 ppm/K;
±100 ppm/K
Operation mode standard standard standard standard
Climatic category (LCT/UCT/days) 55/125/56 55/125/56 55/125/56 55/125/56
Rated dissipation, P70 0,063 W 0,1 W 0,125 W 0,25 W
Operating voltage, Umax AC/DC 50 V 50 V 150 V 200 V
Film temperature 125 °C125°C125°C 125 °C
Max. resistance change at P70
for resistance range,
∆R/R max., after : 10 Ωto1MΩ10 Ωto1MΩ10 Ωto 1 MΩ10 Ωto 1 MΩ
1 000 h ≤ 3% ≤ 1,5% ≤ 1,5% ≤ 1,5%
8 000 h ≤ 6% ≤ 3% ≤ 3% ≤ 3%
Specified lifetime 8000 h 8000 h 8000 h 8000 h
Permissible voltage against ambient:
1 minute 75 V 150 V 150 V 200 V
continuous 75 V 75 V 75 V 75 V
2002 Sep 24 4
BCcomponents Prod uct spec ification
Thick film flat chip resistors DCS 0402; DCT 0603;
DCU 0805; DCA 1206
Table 1 Temperature co efficie nt and resistan ce range
Note
1. Resistance va lue to be selected from E24 series for 5% toleranc e and from E24/E96 series for 1% tolera nce .
DESCRIPTION RESISTANCE VALUE(1)
T.C. TOLERANCE DCS 0402 DCT 0603 DCU 0805 DCA 1206
±400 ppm/K 11 MΩ to 22 MΩ11 MΩ to 22 MΩ11 MΩ to 22 MΩ±5% −
±300 ppm/K
±5% 1 kΩ to 3,3 MΩ− − −
±1% 1 kΩ to 1 MΩ− − −
−300/+500 ppm/K
±5% 1 Ωto 9,76 Ω1 Ω to 9,76 Ω1 Ω to 9,76 Ω1 Ω to 9,76 Ω
±1% 1 Ω to 9,76 Ω1 Ω to 9,76 Ω1 Ω to 9,76 Ω1 Ω to 9,76 Ω
±200 ppm/K
±5% 10 Ω to 976 Ω10 Ω to 10 MΩ10 Ω to 10 MΩ10 Ω to 10 MΩ
±1% 10 Ω to 976 Ω− − −
±100 ppm/K ±1% −10 Ω to 1 MΩ10 Ω to 1 MΩ10 Ω to 1 MΩ
≤ 50 mΩ;
Imax = 0,8 A ≤ 50 mΩ;
Imax = 0,8 A ≤ 50 mΩ;
Imax = 1,1 A ≤ 50 mΩ;
Imax = 1,6 A
Jumper −
2002 Sep 24 5
BCcomponents Prod uct spec ification
Thick film flat chip resistors DCS 0402; DCT 0603;
DCU 0805; DCA 1206
ORDE RI NG INFORMATION
Components may be ordered by using either a simple clear text ordering code, see “Type descri pt ion and ordering code”
or BCcomponents’ unique 12NC.
Numeric Ordering code (12NC )
•The resistors have a 12-digit ordering code starting with 2312.
•The subsequent 4 digits indicate the resistor type, specification and packaging; see Table 2.
•The remainin g 4 digits indicate the resistance value :
– The fi rs t 3 digi ts in d i c ate th e r es istan ce value.
– The last digit indicates the resistance decade in accordance with Table 3.
Table 2 12NC ordering code indica ting resistor type and packaging
DESCRIPTION ORDER ING CO D E 2312 ... .....
CARDBOARD TAPE ON REEL
TYPE TOL. PA
5000
units
E0
10000
units
PW
20000
units
DCS 0402 ±5% −364 1.... −
±1% −364 3.... −
jumper −364 90001 −
DCT 0603 ±5% 304 1.... −309 1....
±1% 304 7.... −309 7....
jumper 304 90001 −309 90001
DCU 0805 ±5% 324 1.... −329 1....
±1% 324 7.... −329 7....
jumper 324 90001 −329 90001
DCA 1206 ±5% 344 1.... −349 1....
±1% 344 7.... −349 7....
jumper 344 90001 −349 90001
Table 3 Last digit of 12NC indicating resistance decade
RESISTANCE DECADE LAST DIGIT
1to9,99
Ω 8
10 to 99,9 Ω 9
100 to 999 Ω 1
1 kΩ to 9,99 kΩ2
10 kΩto 99,9 kΩ3
100 kΩ to 999 kΩ4
1M
Ω to 9,99 MΩ5
10 MΩ to 99,9 MΩ6
ORDERING EXAMPLE
The ordering code of a DCT 0603 resistor, value 100 kΩ
with ±1% tolerance, supplied in cardboard tape of
20000 units per reel is: 2312 309 71004.
2002 Sep 24 6
BCcomponents Prod uct spec ification
Thick film flat chip resistors DCS 0402; DCT 0603;
DCU 0805; DCA 1206
Type description and ordering code
•We recomm end tha t the clea r text orderi ng code is used to minimize the possibility of errors in order handling.
0603D C T 5% PA 100 k
Resistance value
see Table 1
Packaging
PA = 5 000 units, 4 mm pitch(1)
E0 = 10 000 units, 2 mm pitch(2)
PW = 20 000 units, 4 mm pitch(1)
Tolerance
±1 %
±5 %
Film type
D = thick film
Size code
S = 0402
T = 0603
U = 0805
A = 1206
Imperial size
0402
0603
0805
1206
Product code
C = flat chip
(1) PA and PW only for DCT 0603; DCU 0805 and DCA 1206.
(2) E0 only for DCS 0402.
2002 Sep 24 7
BCcomponents Prod uct spec ification
Thick film flat chip resistors DCS 0402; DCT 0603;
DCU 0805; DCA 1206
FUNCTI ONA L DE SC RIPTION
Derating
100 150
0
-50 0 50
0,1
W
70
0,2
Power Dissipation P
°C
Ambient Temperature
amb
J
DCS 0402
DCU 0805
DCA 1206
Fig.1 Derating, standard operation.
DCT 0603
Current noise
0,1
10 W100 W10 kW1 MW10 MW
1
µV/V
1 kW100 kW
10
100
Resistance Range R
Current Noise A
1
Fig.2 Current noise A1 in accordance with IEC 60195.
DCS 0402
DCU 0805
DCA 1206
and DCT 0603
2002 Sep 24 8
BCcomponents Prod uct spec ification
Thick film flat chip resistors DCS 0402; DCT 0603;
DCU 0805; DCA 1206
MECHANIC AL D ATA
Outlines
T2
T1
L
H
W
JW40
Fig.3 Outlines.
For dimensions see Table 4.
Table 4 Chip resistor types, mass and relevant physical dimensions; see Fig.3
TYPE H
(mm) L
(mm) W
(mm) T1
(mm) T2
(mm) MASS
(mg)
DCS 0402 0,35 ±0,05 1,0 ±0,05 0,5 ±0,05 0,2 +0,15/−0,1 0,25 ±0,1 0,75
DCT 0603 0,45 ±0,1 1,6 ±0,1 0,85 ±0,1 0,3 ±0,2 0,3 ±0,2 2,08
DCU 0805 0,55 ±0,1 2,0 ±0,15 1,25 ±0,15 0,4 ±0,2 0,4 ±0,2 4,8
DCA 1206 0,55 ±0,1 3,15 ±0,15 1,6 ±0,15 0,5 ±0,25 0,5 ±0,25 8,9
2002 Sep 24 9
BCcomponents Prod uct spec ification
Thick film flat chip resistors DCS 0402; DCT 0603;
DCU 0805; DCA 1206
TESTS AND REQUIREMENTS
Essentially all tests are carried out in accordance with the
following specificati ons:
IEC 60115-1, Generic specification (includes tests)
IEC 60115-1, Sectional specification (includes schedule
for qualification approval)
The testing also covers most of the requirements specified by
EIA/IS-703 and JIS-C-5202.
The tests are carried out in accordance with IEC 60068 and
under standard atmospheric conditions in accordance with
IEC 60068-1, 5.3. Climatic category LCT/UCT/56 (rated
temperature range: Lower Category Temperature, Upper
Category Tem perat ure ; damp heat, long term, 56 days) is
valid.
Unless oth erwise specifi ed the following values appl y:
Temperature: 15 °C to 35 °C
Relative humidity: 45% to 75%
Air pressure: 86 kPa to 106 kPa (860 mbar to
1 060 mbar).
For testing the components are mounted on a test board in
accordance withIEC 60115-1, 4.31 unless otherwise
specified.
In Table 5 the tests and requirements are listed with
reference to the relevant clauses of IEC 60115-1 and
IEC 60068-2; a short description of the test procedure is also
given.
Table 5 Test procedures and requirements
IEC
60115-1
CLAUSE
IEC
60068-2
TEST
METHOD
TEST PROCEDURE REQUIREMENTS
PERMISSIB LE CHA N GE (∆R/R)
stability for product
types: DCS 0402 −−
DCT 0603 10 Ω to 1 MΩ <10 Ω; >1 MΩ
DCU 0805 10 Ω to 1 MΩ <10 Ω; >1 MΩ
DCA 1206 10 Ω to 1 MΩ <10 Ω; >1 MΩ
4.5 −resistance ±1%; ±5%
4.8.4.2 −temperature
coefficient at 20 / LCT / 20 °C and
20 / UCT / 20 °C -300/+500 ppm/K; ±300 ppm/K;
±200 ppm/K; ±100 ppm/K
4.25.1 −endurance at
70 °CU= or
U = Umax;
1,5 h on; 0,5 h off
70 °C; 1000 h ±(1,5% + 0,1 Ω)±(3% + 0,1 Ω)
4.25.3 −endurance at
upper
category
temperature
125 °C; 1000 h ±(1,5% + 0,1 Ω)±(3% + 0, 1 Ω)
4.24 3 (Ca) damp heat,
steady state 40 ±2°C; 56 days;
93 +2/−3% RH ±(1,5% + 0,1 Ω)±(3% + 0,1 Ω)
P70 R×
2002 Sep 24 10
BCcomponents Prod uct spec ification
Thick film flat chip resistors DCS 0402; DCT 0603;
DCU 0805; DCA 1206
stability for product
types: DCS 0402 −−
DCT 0603 10 Ω to 1 MΩ <10 Ω; >1 MΩ
DCU 0805 10 Ω to 1 MΩ <10 Ω; >1 MΩ
DCA 1206 10 Ω to 1 MΩ <10 Ω; >1 MΩ
4.23 climatic
sequence:
4.23.2 2 (Ba) dry heat 125 °C; 16 h
4.23.3 30 (Db) damp
heat,
cyclic
55 °C; 24 h;
90 to 100 % RH;
1 cycle
4.23.4 1 (Aa) cold −55 °C; 2 h
4.23.5 13 (M) low air
pressure 8, 5 kPa; 2 h;
15 to 35 °C
4.23.6 30 (Db) damp
heat,
cyclic
55 °C; 5 days;
95 to 100 % RH;
5 cycles
±(1,5% + 0,1 Ω)
no visible damage ±(3% + 0,1 Ω)
no visible damage
4.13 −shor t time
overload room temperature;
U= 2,5 × or
U = 2 ×Umax; 5 s
±(2% + 0,1 Ω)
no visible damage ±(2% + 0,1 Ω)
no visible damage
4.19 14 (Na) rapid change
of
temperature
30 minutes at LCT and
30 minutes at UCT;
5cycles
±(1% + 0,05 Ω)
no visible damage ±(1% + 0,05 Ω)
no visible damage
4.29 45 (XA) component
solvent
resistance
isopropyl alcohol
+23 °C;
toothbrush method
marking legi ble;
no visible damage
4.18.2 58 (Td) resistance to
soldering
heat
unmounted
components;
260 ±5°C; 10 ±1s
±(0,5% + 0,05 Ω)
no visible damage ±(0,5% + 0,05 Ω)
no visible damage
4.17.2 58 (Td) solderability +215 °C; 3 s
solder bath method good tinning (≥95% covered); no visible damage
4.32 21 (Ue3) shear
(adhesion) 5 N; 10 s no visible damage
4.7 −voltage proof Urms = 100 V; 60 s no flashover or breakdown
IEC
60115-1
CLAUSE
IEC
60068-2
TEST
METHOD
TEST PROCEDURE REQUIREMENTS
PER M ISS IB LE CHA N GE (∆R/R)
P70 R×
