ELECTRONICS BENCH TOOL SOLUTIONS HAND SOLDERING, DESOLDERING AND REWORK CONVECTION REWORK FUME EXTRACTION FLUID DISPENSING www.metcal.com HAND SOLDERING CONVECTION REWORK DELIVERING CORE TECHNOLOGICAL ADVANTAGES WITH BEST-IN-CLASS PERFORMANCE. CONTACT US NORTH AMERICA OK I NTERNATIONAL , I NC . 12151 M ONARCH S TREET G ARDEN G ROVE , CA 92841 T EL : 1-714-799-9910 FAX : 1-714-799-9533 INFO @ OKINTERNATIONAL . COM EUROPE OK I NTERNATIONAL LTD . E AGLE C LOSE , C HANDLERS F ORD H AMPSHIRE , SO53 4NF, U.K. T EL : +44 (0) 23 8048 9100 FAX : +44 (0) 23 8048 9109 EUROPE @ OKINTERNATIONAL . COM G ERMAN S ALES S UPPORT T EL : +49 (0)6101 522 7470 FAX : +49 (0)6101 522 7479 D - INFO @ OKINTERNATIONAL . COM F RENCH S ALES S UPPORT T EL : +33 (0)1 76 71 04 03 FAX : +33 (0)1 70 71 21 50 FR - INFO @ OKINTERNATIONAL . COM ASIA OK I NTERNATIONAL 4 F LOOR W EST, 1 ST B UILDING , T INGWE I NDUSTRIAL PARK , 6 L IUFANG R OAD B AOCHENG 67 TH A REA , B AOAN D ISTRICT S HENzHEN , G UANGDONG , 518101 PRC T EL : +86-138-2318-7408 CHINA @ OKINTERNATIONAL . COM S ALES S UPPORT J APAN S ALES : +81-198-22-7928 S ERVICE : +81-03-4520-9629 FAX : +81-03-6745-1439 T R A I N I N G A D VA N TA G E - A P P L I C AT I O N A D VA N TA G E - P R O D U C T I V I T Y A D VA N TA G E FUME EXTRACTION FLUID DISPENSING TABLE OF CONTENT Hand Soldering, Desoldering and Rework..........2-29 MX-5200 Series ........................................................4-7 Multi Function Rework Series..................................8-13 Production Soldering Series..................................14-15 Tips and Cartridges ..............................................16-29 Convection Rework ............................................30-49 Advanced Package Rework Systems ..................32-37 Nozzles and Accessories ......................................38-41 Modular Rework System ..........................................42 HandHeld Series ..................................................43-49 Fume Extraction ................................................50-53 Portable Series ..........................................................50 Multi Function Series ..................................................51 Arms and Accessories ................................................52 Tip Extraction Series ..................................................53 Fluid Dispensing ................................................54-57 Dispensers / Controllers ............................................54 Dispensing Tips ..........................................................55 Dispensing Consumables ..........................................56 Accessories ................................................................57 Visit www.metcal.com to download this catalog, and check out our Applications section and library of videos . We are committed to understanding the product needs of our customers, and supply professional grade products that are innovative, reliable, price competitive and easy to use. Metcal is part of the OK International family and provides expert product support and responsive customer service, with localization to meet regional market needs. SERVING THE ELECTRONICS ASSEMBLY INDUSTRY FOR OVER 30 YEARS Hand Soldering, Desoldering & P S - PS-900 9 0 Single Port Production Soldering 0 M F R - 1 1 0 Dual Port Switchable 0 M MFR-1100 Series U L T I R - 2 2 0 0 MFR-1300 Series Soldering / Desoldering / Rework M F Soldering / Desoldering Desolder hand-piece is compatible with all MFR systems* F SmartHeat Technology U N C *Refer to page 11 T I O (R) OK International is the original supplier of SmartHeat(R) Soldering Technology. SmartHeat(R) senses the exact thermal requirement for each solder joint and responds by delivering the precise amount of thermal energy required to create a reliable connection. The result is a high degree of control without resorting to higher tip idle temperatures required by conventional heater process technologies. Consequently, the risk of component and board damage is minimized. This is especially important with the greater thermal demands required by lead-free applications. 2 N Rework Systems Overview M F R - 1 3 0 0 Dual Port Simultaneous MFR-2200 Series Soldering / Rework MX-5200 Series Soldering / Desoldering / Rework R E W O R K S Y S T E M S SmartHeat(R) Soldering Technology = Variable Power / Fixed Temperature Self-regulating Tip Cartridge (see below) Tip Coil Ergonomic Hand-piece Connector Heater w SmartHeat(R) tips and cartridges sense the load and instantly deliver the right amount of heat directly to the solder joint. w The required solder joint temperature drives the heating process, as opposed to the idle tip temperature setting (as in a conventional iron). w Operates at lower and safer temperatures. Power is delivered in proportion to the load. SmartHeat(R) technology eliminates overshoot. w No calibration required - saves money and eliminates system down-time. Watch SmartHeat(R) Video on www.metcal.com 3 MX-5200 Dual Simultaneous Soldering, Desoldering & Rework Systems The new MX-5200 Soldering, Desoldering and Rework Series offers the same increased power and process control as the MX-5000 Series, now with dual-simultaneous ports. For two users or single user with dual applications. The MX-5200 can be operated with two hand-pieces dynamically sharing the 80 watts output power based on demand adding even more application flexibility and speed. Fast time-to-recovery. Delivering increased production rates and throughput. No matter the application. The challenges of high mass components, multilayered boards and lead-free solders are seamlessly tackled by the MX-5200 super-charged power supply. SmartHeat process control. Our Technology built-in every Metcal System means that soldering and rework are always performed at safe, controlled temperatures. Metcal users know that moderate fixed temperatures, where power is varied, provide the best assurance for a well controlled soldering and rework process. TipSaverTM Workstand improves tip life as well as operator ergonomics. This "Auto-Sleep" Workstand reduces the power to the hand-piece when it is placed in the Metcal TipSaverTM Workstand. Reduction in power will substantially decrease tip oxidation, a major cause of reduced tip life. Ergonomic Hand-pieces. The aluminium hand-pieces for soldering and rework provides a cooler, lighter weight and more comfortable feel for the operator. And, the Metcal UltraFineTM Hand-piece features a new generation of extremely fine diameter cartridges in a slim profiled handle. Both of these hand-pieces uniquely offer users a choice of three interchangeable grips. ESD safe and features incoming AC ground monitoring circuitry. This AC (mains) ground monitor detects power line ground failures and immediately alerts the operator and shuts down the system. Only after the power line has been restored, can the MX-5000 be restarted and soldering operations can be resumed. Built-in power indication meter with digital display and bar graph that dynamically provides the operator with feedback on the status of the soldering operation. Whether using a large mass rework tip for QFPs or a fine-point soldering tip, the power indication meter is a valuable resource for making consistent, acceptable solder joints. Four mode indicators: Ready Mode: The hand-piece is removed from the workstand, ready for soldering or rework. Power Mode: The hand-piece's tip is in contact with the load. The power indication meter provides graphical and numeric feedback on the system power output. Sleep Mode (Programmable sleep from 10 to 120min): The hand-piece is at rest in the workstand; power is reduced to the hand-piece. 4 Powersave Mode: Power to the hand-piece is shut off. This programmable feature allows an operator to set the desired time to cut off power to the hand-piece. MX-5200 Dual Simultaneous Soldering, Desoldering & Rework Systems SYSTEMS CONFIGURATION PART NUMBER MX-5210 MX-5211 MX-5220 MX-5241 MX-5250 MX-5251 MX-PS5200 Power Supply MX-H1-AV a aa a a a a a a a a Hand-pieces MX-H2-UF a SYSTEMS WITH ONE HAND-PIECE MX-5210 Soldering and Rework System Configured with the AdvancedTM Hand-piece. Highly effective for soldering applications including: lead-free, high mass components or boards, thermally sensitive components requiring low operating temperature, high volume production soldering and touch-up soldering operations. Soldering cartridges: STTC Series and SMTC Series MX-PTZ MX-DS1 TipSaverTM Workstands MX-W1AV a MX-W4PT MX-W5DS aa a a a a a a a a a SYSTEMS WITH TWO HAND-PIECES MX-5211 Soldering and Rework System Same features as MX-5210 but configured with two AdvancedTM Hand-pieces and two TipSaverTM Workstands. Soldering cartridges: STTC Series and SMTC Series MX-5220 UltraFineTM Soldering System Configured with the UltraFineTM Soldering Handpiece which is a speciality tool for soldering and touch-up of very small components, restricted access or high density component packaging on a PCB. Soldering cartridges: UFTC cartridges featuring small tip geometries and low mass, suited for small part soldering. MX-5241 Precision Tweezers, Soldering and Rework System Combines both the AdvancedTM Hand-piece and the Precision Tweezers Hand-piece. Users get maximum application flexibility for soldering and reworking the widest range of surface mount components. MX-5250 Plated-Through-Hole Component Desoldering System Includes the MX-DS1 Desoldering hand-piece designed for through-hole desoldering. MX-5251 Soldering, Desoldering and Rework System For through-hole desoldering, general soldering, and SMD rework applications. Includes two hand-pieces: the AdvancedTM Hand-piece and the MX-DS1 Desoldering hand-piece. Ideal for mixed technology boards. Provides versatility for adressing soldering & rework tasks. Desoldering cartridges: STDC Series provide assurance for fast, high quality results NOTE: Unit requires shop air for desoldering. Soldering cartridges: PTTC Series, STTC and SMTC Series Soldering cartridges: STTC and SMTC Series. Desoldering cartridges: STDC Series NOTE: Unit requires shop air for desoldering. 5 MX-5200 Dual Simultaneous Soldering, Desoldering & Rework Systems HAND-PIECES & CARTRIDGES The MX-5200 Series offers users a choice of hand-pieces to meet the customer's application needs. Each hand-piece has its own range of cartridges with many choices available for tip geometry and temperature. Hand-pieces Cartridges MX-H2-UF Metcal UltraFineTM Hand-piece MX-H1-AV Metcal AdvancedTM Hand-piece MX-PTZ Metcal Precision Tweezer Hand-piece UFTC STTC MX-DS1 Metcal Desoldering Hand-piece SMTC PTTC STDC 1 2 Note: The hand-pieces shown above are backward compatible with the MX-5000 and MX-500 systems. Cartridges are not included with the hand-pieces. STTC UFTC SMTC PTTC / TATC STDC 6 MX-H1-AV MX-H1GR MX-H1GS MX-H1GKG MX-H2-UF MX-H2GR MX-H2GRS MX-H2GS MX-H2GKG MX-PTZ MX-DS1 MX-RM8E MX-RM5E MX-RM6E Soldering Cartridges Ultra Fine Soldering Cartridges Rework Cartridges Tweezer / Talon Cartridges Desoldering Cartridges 1 3 2 5 4 See Series on pages 16-17 See Series on page 18 See Series on pages 19-20 See Series on page 21 See Series on page 22 Hand-pieces and Grips Metcal AdvancedTM Hand-piece with cord, soldering and rework, three grips included Grip Metcal AdvancedTM Hand-piece with black sleeve in ring pattern Grip Metcal AdvancedTM Hand-piece with black scallop pattern Grip Metcal AdvancedTM Hand-piece with green knob pattern Metcal UltraFineTM Hand-piece with cord, fine soldering, three grips included Grip Metcal UltraFineTM Hand-piece with black sleeve in ring pattern Short grip Metcal UltraFineTM Hand-piece with black sleeve in ring pattern Grip Metcal UltraFineTM Hand-piece with black sleeve in scallop pattern Grip Metcal UltraFineTM Hand-piece with green sleeve in knob pattern Metcal Precision Tweezers, SMD rework Metcal Desoldering Hand-piece Metcal Desoldering Hand-piece Cord for MX-DS1 Standard Robotic cable (1.83m / 6ft) with connector for Soldering/Rework cartridges Metcal Soldering/Rework Hand-piece for long reach cartridge access 3 4 5 MX-5200 Dual Simultaneous Soldering, Desoldering & Rework Systems WORKSTANDS & ACCESSORIES MX-W1AV MX-W1CR MX-W4PT MX-W4CR MX-W5DS MX-W5CR AC-Y10 AC-BP AC-BRUSH-P MX-CP1 Workstands and Accessories Metcal TipSaverTM Workstand, for Metcal AdvancedTM and UltraFineTM Hand-pieces Cradle for TipSaverTM Workstand, AdvancedTM and UltraFineTM Hand-pieces, incl. knobs Metcal TipSaverTM Workstand, for MX-PTZ Hand-piece Cradle for Metcal TipSaverTM Workstand, MX-PTZ Hand-piece, includes knobs Metcal TipSaverTM Workstand, for MX-DS1 Hand-piece Cradle for Metcal TipSaverTM Workstand, MX-DS1 Hand-piece, includes knobs Yellow sponge, pack of 10 Brass pad, pack of 10 Soft Brass Brush, pack of 6 Cartridge removal pad Note: cartridges not included with hand-pieces MX-DCF1 MX-DCF1L MX-DCF1F AC-TC-P AC-CB1-P AC-CB2-P MX-DSL2 MX-DSB MX-DLA MX-DMK1 MX-DAH4 MX-DSL1 MX-DVC1 MX-DAR1 Accessories for MX-DS1 Desoldering Hand-piece Chamber Liners (pack of 15) and Filters (pack of 6) Chamber Liners (pack of 40) Filters (pack of 20) Desolder Tip Cleaner Desolder Chamber Cleaning Brush (pack of 25) Tube Cleaning Brush (pack of 6) Seal Cartridge Swivel Connector Desolder Gun Latch Adjustment (pack of 10) Maintenance Kit ESD air hose for MX-DS1 Desoldering Hand-piece Seal Chamber Venturi Cartridge Air Regulator and Filter UPGRADE KITS GUIDE: HAND-PIECE AND WORKSTAND PART NUMBER MX-H1AV MX-UK1 MX-UK2 MX-UK4 MX-UK5 a Hand-pieces MX-H2UF MX-PTZ Precision Tweezers a a Workstands MX-DS1 MX-W1AV MX-W4PT Desoldering a a a TECHNICAL SPECIFICATIONS Ambient Operating Temperature Maximum Enclosure Temperature Input Line Voltage Input Line Frequency Power Consumption Output Power Output Frequency Power Cord 3-Wire Power Supply Dimensions w x d x h Certification / Marking Tip-to-Ground Potential Tip-to-Ground Resistance Idle Temperature Stability Hand-piece Cable Length Hand-piece Connector Workstand Dimensions w x d x h Weight of the power supply Weight of the workstand a Note: Users of the MX-500 System that have either an MX-RM3E Hand-piece or an MX-TALON Tweezer Handpiece can still use these handpieces with the MX-5200 System. However, for improved operator comfort and ergonomics, the new Metcal AdvancedTM Hand-piece (STTC and SMTC cartridges) and the MX-PTZ Precision Tweezers are highly recommended. Through hole desoldering with the MX-DS1 hand-piece. MXW5DS Upgrade kits include a hand-piece and a workstand. Upgrade kits are a recommended option when adding a hand-piece to ensure that the matching Auto-Sleep Workstand is used. a 10 - 40C 55C 100 - 240 VAC, grounded circuit 50/60 Hz 125W Single mode: 80 Watts max. per channel Dual Mode: 80 Watts shared dynamically 13.56 MHz 183 cm (72") SJT 12.1 cm (4.8") x 13.0 cm (5.1") x 23.5 cm (9.3") cTUVus, CE <2mV <2 ohms 1.1C in still air L=122 cm (48"), burn proof, ESD safe F connector 8.6 cm (3.4") x 19.1 cm (7.5") x 8.3 cm (3.3") 7.4 lbs (3.35 kg) 1.05 lbs (.476 kg) BGA pad cleaning with SMTC blade tip cartridge. See full range on page 20. 7 MFR-2200 Series Dual Output Simultaneous Soldering & Rework Systems The MFR-2200 Series features dual output capability allowing users to select operation of one handpiece or two hand-pieces simultaneously. The MFR-2200 Systems below offer a choice of three hand-pieces, however two additional handpieces including the desoldering option are also available as upgrade kits (see pages 11 & 13). 1 2 3 Systems Picture Reference MFR-2210 MFR-2220 MFR-2240 MFR-2211 MFR-2222 MFR-2241 MFR-PS2200 Power Supply 1 1 1 1 1 1 MFR-H2-ST Tip Soldering Hand-Piece MFR-H1-SC Soldering Cartridge Hand-piece 1 1 MFR-H2-ST 2 1 2 2 1 SxP Soldering Cartridges RxP 8 MFR-H1-SC Cartridge Soldering Hand-Piece Soldering Tip Hand-piece Rework Cartridges Full range on pages 27-28 MFR-H4-TW 3 Tweezer Hand-piece WS1 Universal Soldering Workstand 1 1 1 2 2 1 1 MFR-WSPT Tweezer Workstand 1 1 SxV Soldering Tips CxV Blade Tips Full range on pages 24-25 TxP Tweezer Cartridges Full range on page 29 MFR-1100 Series Single Output Soldering & Rework Systems The MFR-1100 Single Output Series is designed to minimize training investment, maximize application solutions and increase productivity. This Series is compact and versatile. It can be used with either a soldering tip, cartridge or tweezers hand-piece. A desoldering option is also available as an upgrade kit (see pages 11 & 13). 5 1 2 6 3 4 Systems Picture Reference MFR-PS1100 Power Supply MFR-1110 1 MFR-1120 1 MFR-1140 MFR-H1-SC Soldering Cartridge Hand-piece 1 1 1 MFR-1160 1 MFR-1161 1 MFR-H2-ST 2 Soldering Tip Hand-piece 1 1 MFR-H4-TW 3 Tweezer Hand-piece 1 WS1 MFR-H6-SSC 4 SSC Cartridge Hand-piece 5 Soldering Workstand MFR-WSPT Tweezer Workstand 1 1 1 1 WS2 6 Soldering Workstand 1 1 Note: The MFR-1160 replaces the Metcal SP200 Soldering System. The MFR-H6-SSC hand-piece accepts the same SSC cartridges. SxP Soldering Cartridges RxP Rework Cartridges Full range on pages 27-28 1 1 SxV Soldering Tips CxV Blade Tips Full range on pages 24-25 TxP Tweezer Cartridges Full range on page 29 SSC Soldering Cartridges ( SP200 System) Full range on page 23 9 MFR-1100 & MFR-2200 Series Soldering & Rework Systems Key Features & Benefits w SmartHeat(R) Technology provides exceptional power for high thermal demand applications w Single or Dual simultaneous outputs allow for single or dual hand-piece use Systems from both MFR-2200 and MFR-1100 series can be locked together for increased flexibility. MFR-2200: Three position switch. Select left, right or center (both ports operational) to power hand-pieces Technical Specifications Power Supply Ambient Operating Temperature Maximum Enclosure Temperature Input Line Voltage Input Line Frequency Power Consumption Output Power Output Frequency Power Cord (3-wire) Dimensions (approx.) W x D x H 10 w Five hand-pieces available for increased application solutions for soldering, desoldering (upgrade kit) and rework on one system w Each hand-piece has a comprehensive range of cartridges or tips for maximum flexibility w Hand-pieces are ergonomic for operator safety and comfort Other Accessories Available: MFR-CA2 Coil Assembly for Tip Hand-piece (MFR-H2-ST) WS1G Auto-sleep Workstand, Green MFR-PM70 Power Meter AC-CP2 Cartridge / Tip Removal Pad AC-BP Brass Pad (for Workstand) - Pack of 10 Weight Surface Resistivity Certification / Marking MFR-1100 10 - 40C (50F - 104F) 55C (131F) 100 - 240 VAC 50/60 Hz grounded circuit 70 Watts maximum 60 Watts at 22C 450 KHz 183 cm 18/3 SJT 90mm (3.5") x 142mm (5.6") x 197mm (7.8") 2.3kg (5.05 lbs) 105-109 Ohms cTUVus, CE MFR-2200 10 - 40C (50F - 104F) 55C (131F) 100 - 240 VAC 50/60 Hz grounded circuit 130 Watts maximum 60 Watts at 22C per output (2 outputs) 450 KHz 183 cm 18/3 SJT 170mm (7") x 200mm (8") x 152.5mm (6") 2.97 kg ( 6.55 lbs) 105-109 Ohms cTUVus, CE Workstand Weight < 2 mV RMS <2 ohms 1.1C (2F) in still air 122 cm - burn proof, ESD safe 8-pin circular DIN 100 mm (4") x 200 mm (8") x 100 mm (4") 0.69 kg (1.51 lbs) < 2 mV RMS <2 ohms 1.1C (2F) in still air 122 cm - burn proof, ESD safe 8-pin circular DIN 100 mm (4") x 200 mm (8") x 100 mm (4") 0.69 kg (1.51 lbs) Soldering Handle and Coil Assembly Tip-to-Ground Potential Tip-to-Ground Resistance Idle Temperature Repeatability Handle Cord Assembly Length Connector Workstand W x D x H MFR-1150 Single Output Soldering & Desoldering Systems with Venturi The MFR-1150 Desolder System with Venturi Workstand provides a compact and easy shop air option. Key Features & Benefits w Venturi workstand w 2 in 1 Desolder hand-piece w MFR-H5-DS & MFR-WSDSX are compatible for use with all MFR systems (available under MFR-UK5 upgrade kit) w Uses DxP desolder cartridges and replaceable coil assembly (MFR-HDCA) Part No. Description MFR-PS1100 Power Supply MFR-1150 Includes: MFR-H5-DS Complete System DxP Desolder hand-piece Desoldering Tips MFR-WSDSX Workstand with venturi box for desolder hand-piece MFR-FTKIT AC-TC Full range on page 29 Fittings and air hose kit Tip cleaner Technical Specifications Input Line Voltage Input Line Frequency Power Consumption Output Power Output Frequency Dimensions W x D x H Idle Tip temperature stability Ambient Operating Temperature Maximum Enclosure Temperature Tip to ground Potential Tip to ground resistance Surface resistivity Approvals MFR-PS1100 Power Supply 100-240 VAC 50/60Hz 65 Watts max. 60 Watts Max (RF SmartHeat(R) Power) 450 KHz 90mm x 200mm x 152.5mm (3.5" x 8" x 6") MFR-1150 System +/- 1.1C (2F) in still air 10 - 40C (50 - 104F) 55C (131F) <2mV <2 Ohms 105 - 109 Ohm cTUVus, CE Power Cord (3-wire) Solder Hand-piece cable length Hand piece connector MFR-UK5 Upgrade Kit Compatible with all MFR Series Power Supplies Input voltage Intput power Workstand dimensions Noise level Recommended Air pressure input Vacuum suction force Collection chamber replacement Remove grip for Pencil config. MFR-H5-DS Desolder Hand-piece 183cm (72") 152 cm (60"), burn proof, ESD safe 8 pin power connector MFR-WSDSX Workstand 24V 15W 100mm x 200mm x 140mm (4" x 8" x 5.5") < 55 dB 550kPa (80PSI) - Shop air only 0.85 bar (25" Hg) 11 MFR-1300 Dual Switchable Output Soldering & Desoldering Systems with Internal Air The MFR-1300 Desoldering and Rework System features a innovative desoldering hand-piece and a power supply with an internal pump providing 0.7 bar of vacuum suction force making through-hole desoldering easy. Key Features & Benefits w Self-contained powerful pump w 2 in 1 ergonomic and flexible hand-piece w Collection chamber with increased capacity w Quick and easy change collection chamber w Dual switchable output w Powered by Smartheat(R) Technology w Compatible with previous MFR Desolder range Part No. MFR-1350 MFR-1351 Includes: Description Desolder System with Internal Pump* Solder / Desolder System with Internal Pump** MFR-PS1300 Power Supply MFR-H5-DS* Desolder hand-piece WS1* Workstand for Solder hand-piece MFR-H1-SC* Solder Cartridge hand-piece MFR-WSDSU* Workstand for Desolder hand-piece Technical Specifications 12 Input Line Voltage Input Line Frequency Power Consumption Output Power Output Frequency Idle Tip temperature stability Ambient Operating Temperature Maximum Enclosure Temperature Noise level Vacuum suction force Power Cord (3-wire) Desolder Hand-piece cable length Solder Hand-piece cable length Hand piece connector Tip to ground Potential Tip to ground resistance Surface Resistivity Approvals Dimensions (approx.) W x D x H Workstand dimensions SxP Soldering Cartridges RxP Rework Cartridges DxP Desoldering Tips Full range on page 29 Full range on pages 27-28 MFR-1350/51 100-240 VAC 50/60Hz 110 Watts max. (Power Supply MFR-PS1300) 60 Watts Max (RF SmartHeat(R) Power) 450 KHz +/- 1.1C (2F) in still air 10 - 40C (50 - 104F) 55C (131F) < 55 dB 0.7 bar (21in Hg at Vacuum pump at sea level) 183cm (72") 152 cm (60"), burn proof, ESD safe 122 cm (48"), burn proof, ESD safe 8 pin power connector <2mV <2 Ohms 105 - 109 Ohms cTUVus, CE 170mm x 200mm x 152.5mm (7" x 8" x 6") 100mm x 200mm x 100mm (4" x 8" x 4") Pencil Pistol Accessories and Spare Parts For MFR and PS Series 3 4 6 1 5 2 7 8 10 Hand-pieces and replacement coils PS-HC3 Soldering Handle with PS-CA3 Coil Assembly (PS-900) 1 Soldering Handle without Coil PS-H3 Assembly (PS-900) PS-CA3 2 Coil Assembly for PS-HC3 / PS-H3 Hand-piece (PS-900) MFR-H1-SC 3 Cartridge Solder / Rework Handpiece (MFR-1100 & MFR-2200) MFR-H2-ST 4 Tip Solder Hand-piece (MFR-1100 & MFR-2200) MFR-CA2 Coil Assembly for MFR-H2-ST Handpiece (MFR-1100 & MFR-2200) MFR-H4-TW 5 Precision Tweezer Hand-piece (MFR-1100 & MFR-2200) MFR-H6-SSC 6 SSC Cartridge Solder Hand-piece (MFR-1100 & MFR-2200) MFR-H5-DS 7 Desolder Hand-piece MFR-HSREC Cartridge Solder / Rework Handpiece with long cord (1.83m / 6ft) MFR-HSRLR 8 Cartridge Solder / Rework Handpiece with long reach access Workstands WS1 WS2 WS2-NS MFR-WSPT MFR-WSDSX 9 MFR-WSDSU WS1CB WS2CB MFR-WSDSCB 9 10 11 Universal Auto Sleep Workstand Round Auto Sleep Workstand Solder Workstand (PS-900) Non Sleeper Precision Tweezer Workstand Venturi Workstand for Desolder Hand-piece Non Sleeper Workstand for Desolder Hand-piece Solder Rework Cradle Replacement for WS1 Workstand Solder Rework Cradle Replacement for WS2 Workstand Replacement cradle for all MFR Desolder Workstands Upgrade Kits MFR-UK1 Solder Cartridge Hand-piece (MFR-H1SC) and Workstand (WS1) MFR-UK2 Solder Tip Hand-piece (MFR-H2-ST) and Workstand (WS1) MFR-UK4 Tweezer Cartridge Hand-piece (MFR-H4DS) and Workstand (MFR-WSPT) MFR-UK5 Desolder Hand-piece (MFR-H5-DS) and Workstand (MFR-WSDSX) MFR-UK6 Solder Cartridge Hand-piece (MFR-H6SSC) and Workstand (MFR-WS2) MFR-H5-DS-C Desolder Hand-piece (MFR-H5-DS) and Workstand cradle (MFR-WSDSCB) 11 12 14 13 15 16 Lead-Free Process Identification WS1G 12 Green Universal Auto Sleep Workstand WS2G Green Solder Workstand (PS-900) WS1CG Green Solder Rework Cradle Replacement for WS1 Workstand WS2CG Green Solder Rework Cradle Replacement for WS2 Workstand AC-CK1 13 Green Identification Ring for OKi Cartridges (Pack of 50) AC-CK3 Green Identification Ring for SSC Cartridges (Pack of 50) AC-CK4 14 Green Identification Ring for OKi Tips (Pack of 50) Miscellaneous Accessories AC-BRUSH-P 15 Soft Brass Brush (Pack of 6) Cartridge and Tip Removal Pad AC-CP2 16 Fume Extraction Kit AC-FX1 Interlocking / Mounting Kit AC-IK Power Meter for MFR Series MFR-PM70 Power Meter for PS-900 PS-PM900 Yellow Sponge for WS1 Workstand AC-Y10 (Pack of 10) Yellow Sponge Round for WS2 AC-YS4 Workstand (Pack of 10) Brass Pad (Pack of 10) AC-BP Desoldering Accessories MFR-DC10 17 Disposable Collection Chamber for MFR-H5-DS (pack of 10) MFR-DC100 Disposable Collection Chamber for MFR-H5-DS (pack of 100) MFR-HDCA 18 Coil Assembly for MFR Desolder Hand-piece MFR-PG Replacement Pistol grip for MFRH5-DS Hand-piece AC-SK1 AC-VP AC-VL AC-VPF LM-PS AC-TC Seal Kit Collection Chamber (pack of 2) Vacuum Port ESD Air Hose Vacuum Port Filter (pack of 5) Power supply for MFR-WSDSX with multi plug adapters Desoldering Tip Cleaner 17 18 13 PS-900 Production Soldering The PS-900 provides power and exceptional thermal control in a small benchtop footprint. Key Features & Benefits w SmartHeat(R) temperature control w Ergonomic, lightweight handle w Rugged cast aluminum housing w Added plating thickness to tips w Low cost, quick-change heater coil Part No. Description PS-900 Includes: PS-PW900 PS-HC3 WS2-NS SFV-CH15A Complete System 1 2 3 6 3 Power Supply Hand-piece (PS-H3) and Coil Assembly (PS-CA3) Workstand, Black Economical and Affordable Chisel Solder Tip 1.5mm (.06") Other Accessories Available: PS-H3 4 PS-CA3 5 WS2 WS2G Hand-piece only, NO Coil Assembly Coil Assembly for SxV Soldering Tips and CxV Blade Tips ONLY Auto-sleep Workstand, Black Auto-sleep Workstand, Green AC-CP2 Tip Removal Pad SxV CxV Soldering Tips Full range on pages 24-25 Blade Tips Full range on pages 24-25 ONLY AVAILABLE ON PS-900 SYSTEM AND FOR USE WITH PHT TIPS PS-CA1 7 PS-HC1 PS-H3 14 2 1 8 7 Coil Assembly for PHT Soldering Tips ONLY Hand-piece (PS-H3) and Coil Assembly (PS-CA1) Hand-piece only, NO Coil Assembly 8 PHT Light Load, Fine Access Soldering Tips Full range on page 26 4 5 6 PS-900 Production Soldering Technical Specifications Power Supply Ambient Operating Temperature Maximum Enclosure Temperature Input Line Voltage Input Line Frequency Power Consumption Output Power Output Frequency Power Cord (3-wire) Dimensions W x D x H 10 - 40C 65C 100 - 240 VAC 50/60 Hz 90 Watts max. 60 Watts max. at 22C ambient temperature 450 KHz 183 cm 18/3 SJT 80 x 160 x 115 mm (3.1" x 6.3" x 4.5") Soldering Handle and Coil Assembly Tip-to-Ground Potential < 2 mV Tip-to-Ground Resistance < 2 ohms Idle Temperature Repeatability 1.1C in still air Handle Cord Assembly Length 122 cm - burn proof, ESD safe Connector 3-pin power connector Overall length (with tip) 230 mm (9.06") with standard tips Grip diameter 13 mm (0.51") Tip to grip 58 mm (2.28") Tip shaft diameter 8.0 mm (0.31") Tip length 82 mm (3.23") to 93 mm (3.66") (typical) Workstand W x D x H 105 x 175 x 90 mm (4.1" x 6.9" x 3.5") PS-900-Solar Tip Soldering Hand-Piece with PS-CA3 Coil Assembly Key Features & Benefits w Superior photo voltaic tabbing and buss soldering w Lower thermal stress on solar cells w Reduces the likelihood of micro-cracking w Produces a controlled, high quality solder joint w Calibration-free system w Specially designed STV-DRH440A hoof tip for high performance 0.187" 4.75mm Part No. PS-900-Solar Includes PS-PW900 Power Supply, PS-900-PC9 Hand-piece with long cord (274cm / 9ft) & PS-CA3 Coil Assembly, STV-DRH440A soldering tip, WS2-NS Workstand, AC-CP2 tip removal pad 0.52" 13.2mm 0.157" 4mm STV-DRH440A Hoof Tip 4mm (.157") SxV Soldering Tips Full range on pages 24-25 15 EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 16 STTC Soldering Cartridges 0.04" 1.0mm STTC-525 STTC-025 STTC-125 STTC-825 .36" 9.1mm .04" 1.0mm .39" 9.9mm .06" 1.5mm .06" .47" 11.9mm 1.5mm .06" .47" 11.9mm 1.5mm .39" 9.9mm .07" 1.78mm .39" 9.9mm .07" 1.78mm .07" .39" 9.9mm 1.78mm .63" 16.0mm .07" 1.78mm .08" 16 .19" 4.7mm 2.03mm 2.5mm .19" 4.8mm .12" .85" 21.6mm 3.0mm .15" 3.8mm .85" 21.6mm .04" 1.0mm .15" 3.8mm .04" 1.0mm STTC-137P STTC-837P STTC-514 STTC-014 STTC-114 STTC-536 STTC-036 STTC-136 STTC-836 .39" 9.9mm .10" STTC-538 STTC-038 STTC-138 STTC-838 STTC-599 STTC-099 STTC-199 STTC-899 STTC-537 STTC-037 STTC-137 STTC-837 STTC-598 STTC-098 STTC-198 STTC-898 STTC-542 STTC-042 STTC-142 STTC-842 STTC-136P STTC-836P 0.24" 6.0mm 0.10" 2.5mm STTC-138P STTC-838P 0.24" 6.0mm 0.055" 1.4mm STTC-125P STTC-825P .30" 7.6mm .20" 5.0mm .45" 11.4mm .20" 5.0mm C ON IC AL C H ISEL 0.24" 6.0mm Compatible with: MX-500, MX-5000 and MX-5200 Systems / MX-RM3E and MX-H1-AV hand-pieces C H ISEL STTC SOLDERING CARTRIDGES .01" .25mm 0.4mm .52" 13.2mm .016" .31" 7.9mm .016" .33" 8.4mm 0.4mm 0.016" 0.34" 8.5mm 0.4mm STTC-513 STTC-013 STTC-113 STTC-813 STTC-020 STTC-120 STTC-820 STTC-517 STTC-017 STTC-117 STTC-817 STTC-565 STTC-065 STTC-165 STTC-865 STTC-590 STTC-090 STTC-190 STTC-890 STTC-526 STTC-026 STTC-126 STTC-826 STTC-522 STTC-022 STTC-122 STTC-822 STTC-145P STTC-845P 5 = 500 Series and 0 = 600 Series for temperature sensitive applications - 1 = 700 Series for most standard applications. 8 = 800 Series for Ceramic and high thermal demand applications. EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 17 STTC Soldering Cartridges 0.4mm .58" 14.7mm .016" 0.4mm 0.4mm .016" .63" 16.0mm .18" 4.6mm .02" 0.5mm .19" .02" 4.8mm 0.5mm .02" 0.5mm .57" 14.5mm .60" 15.2mm .02" 0.5mm 0.04" 1.0mm .04" 0.25" 6.5mm .39" 9.9mm 1.0mm .04" 1.0mm .53" 13.5mm STTC-506 STTC-006 STTC-106 STTC-806 STTC-545 STTC-045 STTC-145 STTC-845 STTC-540 STTC-040 STTC-140 STTC-840 STTC-511 STTC-011 STTC-111 STTC-516 STTC-016 STTC-116 STTC-816 STTC-544 STTC-044 STTC-144 STTC-844 STTC-543 STTC-043 STTC-143 STTC-843 STTC-101P STTC-801P STTC-531 STTC-031 STTC-131 STTC-501 STTC-001 STTC-101 C ON IC AL .54" 13.7mm .016" Compatible with: MX-500, MX-5000 and MX-5200 Systems / MX-RM3E and MX-H1-AV hand-pieces STTC-507 STTC-007 STTC-107 .66" 16.7mm .04" 1.0mm .05" 1.3mm .86" 21.8mm 1.0mm BEVEL C ON IC AL STTC SOLDERING CARTRIDGES 60 .04" .02" .56" 14.2mm .51mm 0.25" 6.4mm 0.07" 1.78mm .07" 30 .39" 9.9mm 1.78mm .46" 11.7mm .07" 1.78mm 30 60 .07" 1.78mm .56" 14.2mm STTC-541 STTC-041 STTC-141 STTC-841 STTC-546 STTC-046 STTC-146 STTC-846 STTC-147P STTC-847P STTC-535 STTC-035 STTC-135 STTC-505 STTC-005 STTC-105 STTC-547 STTC-047 STTC-147 STTC-847 5 = 500 Series and 0 = 600 Series for temperature sensitive applications - 1 = 700 Series for most standard applications. 8 = 800 Series for Ceramic and high thermal demand applications. 17 EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 18 UFTC UltraFine Soldering Cartridges Compatible with: MX-5000 and MX-5200 Systems and MX-H2-UF hand-piece C ON IC AL UFTC-7CN01 8 C H ISEL UFTC ULTRAFINE SOLDERING CARTRIDGES UFTC-7CN02 UFTC-7CHL06 UFTC-7CNB02 UFTC-7CH08 UFTC-7CN04 UFTC-7CHL08 UFTC-7CNL04 UFTC-7CH12 H OOF UFTC-7CNB04 UFTC-7DRH408 UFTC-7DRH412 7 = 700 Series for most standard applications 18 UFTC-7CH06 EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 19 SMTC Rework Cartridges A A D D Compatible with: MX-500, MX-5000 and MX-5200 Systems / MX-RM3E and MX-H1-AV hand-pieces All dimensions shown are in mm (inches) A SMTC-505 1.7 SMTC-005 (.068) SMTC-105 D B SMT TYPE 1.27 (.05) 2.5 (.10) SOT-32 TU N N EL B SL OT SMTC REWORK CARTRIDGES SMTC-596 1.78 1.02 1.02 Chip 0402, SMTC-096 (.070) (.040) (.040) 0603 SMTC-196 B B SMTC-588 2.03 SMTC-088 (.080) SMTC-188 1.52 1.27 (.60) (.050) Chip 0402, 0603, 0805 SMTC-501 D 2.3 1.8 1.3 Chip 0805 SMTC-001 (.090) (.070) (.050) SMTC-101 A SMTC-502 SMTC-002 SMTC-102 3.6 (.14) 1.8 (.07) SMTC-132 3.81 (.150) 2.54 2.41 (.10) (.095) SMTC-536 4.8 SMTC-036 (.190) SMTC-136 4.06 2.8 (.16) (.110) 1.5 (.06) Chip 1206,1210 Chip Box B EIA SOPM-3528 Chip Box B EIA SOPM-4532 SMTC-503 4.83 1.91 2.03 SMTC-003 Chip 1812 (.190) (.075) (.080) SMTC-103 A A2 D B SMTC-004 5.08 5.08 2.3 4.32 SMTC-104 (.20) (.20) (.90) (.17) SMT TYPE SOIC-8 SMTC-006 5.08 5.08 2.3 10.16 SOIC-14, SMTC-106 (.20) (.20) (.90) (.40) 16 SMTC-0142 5.18 5.18 2.54 8.89 SOIC-14 SMTC-1142 (.204) (.204) (.100) (.350) SMTC-047 8.51 8.51 5.08 6.35 SMTC-147 (.335) (.335) (.200) (.250) SMTC-126 DPAC 8.64 8.0 1.88 18.8 SOJ-28, (.340) (.315) (.074) (.740) SOM-32 SMTC-007 9.53 9.53 3.20 18.3 SOIC-28 SMTC-107 (.375) (.375) (.125) (.720) SMTC-009 9.53 9.53 3.18 15.75 SOIC-24 SMTC-109 (.375) (.375) (.125) (.620) SMTC-010 9.53 9.53 3.20 13.20 SOIC-20 SMTC-110 (.375) (.375) (.125) (.520) SMTC-040 11.43 10.40 1.90 25.9 SOJ-40, SMTC-140 (.450) (.410) (.075) (1.02) SOM-32 5 = 500 Series & 0 = 600 Series for temperature sensitive applications. 1 = 700 Series for most standard applications. 8 = 800 Series for Ceramic and high thermal demand applications. 19 EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 20 SMTC Rework Cartridges SMTC REWORK CARTRIDGES 11.18 11.18 (.440) (.440) SQFP 64 (EIJA) 12.70 (.500) 11.56 3.80 (.455) (.150) 12.70 11.56 (.500) (.455) PLCC 28 13.34 12.32 (.525) (.485) TQFP 80 SMTC-1159 SMTC-116 12.70 (.500) SMTC-0118 SMTC-1118 SMTC-043 SMTC-143 A2 D SMTC-014 SMTC-114 SMTC-117 SMTC-118 SMTC-144 H OOF 11.18 2.54 (.440) (.100) 12.19 (.480) SMTC-1132 A 11.18 (.440) 10.16 (.400) SMTC-013 SMTC-113 B B B2 B2 SMT TYPE SQFP 48 (EIJA) SMTC-0112 SMTC-1112 SMTC-0120 SMTC-1120 A A2 B B2 8.38 8.38 (.330) (.330) 13.34 (.525) 15.49 (.610) 16.51 (.650) 17.78 (.700) 20.32 (.800) 25.27 (.995) 9.14 3.80 (.360) (.150) 10.16 9.14 (.400) (.360) 11.18 2.79 (.440) (.110) 13.21 12.19 (.520) (.480) 11.43 3.80 (.450) (.150) 15.24 13.97 (.600) (.550) 12.32 2.79 (.485) (.110) 14.48 2.79 (.570) (.110) 16.51 3.30 (.650) (.130) 16.76 3.80 (.660) (.150) 19.30 3.80 (.760) (.150) 19.30 3.80 (.760) (.150) 15.49 14.48 (.610) (.570) PLCC 20 TQFP 44 PLCC 32 VQFP 100 (EIJA) 22.48 22.48 QFP 100 (.885) (.885) Rectangular 17.78 16.76 (.700) (.660) PLCC 44 25.27 19.30 (.995) (.760) PLCC 68 20.32 19.30 (.800) (.760) 26.42 26.42 3.30 26.42 26.42 (1.040) (1.040) (.130) (1.040) (1.040) SMTC-5175 SMTC-0175 SMTC-1175 SMTC-8175 SMTC-5174 SMTC-0174 SMTC-1174 SMTC-8174 SMTC-5167 SMTC-0167 SMTC-1167 SMTC-5169 SMTC-0169 SMTC-1169 SMTC-0183 SMTC-1183 SMTC-8183 SMTC-5170 SMTC-0170 SMTC-1170 20 BL AD E D B2 A2 D 8.38 2.54 (.330) (.100) SMTC-5147 SMTC-0147 SMTC-1147 SMTC-8147 PLCC 52 QFP 100 Square H OOK & C ON IC AL B A 8.38 (.330) KN IFE QU AD SMTC-0121 SMTC-1121 Compatible with: MX-500, MX-5000 and MX-5200 Systems / MX-RM3E and MX-H1-AV hand-pieces. All dimensions shown are in mm (inches) SMTC-064 SMTC-164 SMTC-560 SMTC-060 SMTC-160 SMTC-860 SMTC-561 SMTC-061 SMTC-161 SMTC-861 SMTC-562 SMTC-062 SMTC-162 SMTC-862 SMTC-0BL050 SMTC-1BL050 SMTC-8BL050 SMTC-0BL100 SMTC-1BL100 SMTC-8BL050 SMTC-0BL150 SMTC-1BL150 SMTC-8BL150 SMTC-0BL250 SMTC-1BL250 SMTC-8BL250 SMTC-0BL350 SMTC-1BL350 SMTC-8BL350 A BLADE TYPE 10mm (.40") Long 15.75mm (.62") Long 22mm (.86") Long 5mm (.20") Short A BLADE TYPE 10mm (.40") Short 5mm (.20") 15mm (.59") 25mm (1.0") 35mm (1.38") SMTC-5172 SMTC-0172 SMTC-1172 SMTC-8172 SMTC-5171 SMTC-0171 SMTC-1171 SMTC-8171 SMTC-5161 SMTC-0161 SMTC-1161 SMTC-5173 SMTC-1173 SMTC-8173 STTC-1173P STTC-8173P 5 = 500 Series & 0 = 600 Series for temperature sensitive applications. 1 = 700 Series for most standard applications. 8 = 800 Series for Ceramic and high thermal demand applications. Short Short Long Long EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 21 PTTC Tweezer Cartridges TATC Talon Cartridges C ON IC AL PTTC TWEEZER CARTRIDGES 0.90" 23mm Compatible with: MX-5000 and MX-5200 Systems and MX-PTZ Precision Tweezers hand-piece PTTC-601 PTTC-701 PTTC-801 TATC TALON CARTRIDGES BL AD E PTTC-602 PTTC-702 PTTC-802 PTTC-603 PTTC-703 PTTC-803 .02" 0.5mm .013" 0.35mm 0.28" 0.7mm 0.28" 0.7mm 0.28" 0.7mm 22 22 22 22 PTTC-604 PTTC-704 PTTC-804 PTTC-605 PTTC-705 PTTC-805 PTTC-606 PTTC-706 PTTC-806 PTTC-607 PTTC-707 PTTC-807 TATC-601 .49" 12.45mm .02" 0.5mm .047" 1.2mm .05" 1.27mm .05" 1.27mm 3.75" 95.25mm TATC-608 3.75" 95.25mm .10" 2.54mm .40" 10.16mm PTTC-608B PTTC-708B PTTC-808B 0.28" 0.7mm TATC-609 .49" 12.45mm PTTC-701B PTTC-801B Compatible with: MX-500 Systems and MX-Talon hand-piece .03" 0.76mm .25" 6.35mm .40" 10mm .43" 10.93mm .05" 1.27mm .62" 15.75mm .33" 8.38mm .05" 1.27mm .81" 20.57mm .33" 8.38mm .03" 0.76mm .30" 7.62mm 1.1" 27.94mm TATC-602 TATC-605 TATC-603 TATC-604 TATC-606 6 = 600 Series for temperature sensitive applications. 7 = 700 Series for most standard applications. 8 = 800 Series for Ceramic and high thermal demand applications. 21 EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 22 STDC Desolder Cartridges STDC DESOLDER CARTRIDGES Standard C C 0.4" 0.400" 10.16mm 22 Long Reach Compatible with: MX-500 MX-5000 and MX-5200 Systems, MX-DS1 Desoldering hand-piece All dimensions shown are in mm (inches) A B C TYPE STDC-102 STDC-802 0.64 (.025) 1.40 (.055) 11.43 (.45) Standard STDC-103 STDC-803 0.76 (.029) 1.68 (.066) 11.17 (.44) Standard STDC-104 STDC-804 1.02 (.04) 1.78 (.07) 10.92 (.43) Standard STDC-105 STDC-805 1.27 (.05) 2.03 (.08) 10.66 (.42) Standard STDC-106 STDC-806 1.52 (.06) 2.29 (.09) 10.41 (.41) Standard STDC-107 STDC-807 2.41 (.09) 3.18 (.12) 9.14 (.36) Standard STDC-703L STDC-803L 0.76 (.03) 1.68 (.06) 21.33 (.84) Long Reach STDC-704L STDC-804L 1.02 (.04) 1.79 (.07) 21.08 (.83) Long Reach STDC-705L STDC-805L 1.27 (.05) 2.03 (.08) 20.82 (.82) Long Reach 1 = 700 Series (standard length) and 7 = 700 Series (long reach) for most standard applications. 8 = 800 Series for Ceramic and high thermal demand applications. EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 23 SSC Soldering Cartridges .43" 11mm .04" 1.0mm .06" .40" 10mm 1.5mm .40" 9.9mm .07" 1.78mm .39" 9.9mm .07" 1.78mm .63" 16mm .07" 1.78mm .07" 1.78mm .65" 16.5mm .39" 9.9mm .10" 2.5mm .30" 7.6mm .13" 3.3mm .12" 3.0mm .65" 16.5mm .21" 5.3mm BE VEL .40" 10mm 60 .07" 1.78mm .56" 14.2mm SSC-625A SSC-725A C ON IC AL 1.0mm SSC-671A SSC-771A .01" .25mm 0.51mm 0.51mm .45" 11.4mm .73" 18.5mm SSC-601A SSC-701A .60" 15.2mm .04" 1.0mm SSC-670A SSC-770A SSC-667A SSC-767A SSC-654A SSC-754A .02" .51mm SSC-642A SSC-742A SSC-617A SSC-717A SSC-626A SSC-726A .02" SSC-672A SSC-772A SSC-646A SSC-746A SSC-622A SSC-722A .45" 11.4mm .02" SSC-637A SSC-737A SSC-613A SSC-713A SSC-645A SSC-745A .75" 19mm 0.4mm SSC-638A SSC-738A SSC-636A SSC-736A SSC-690A SSC-790A .52" 13.2mm .016" SSC-674A SSC-774A .055" 1.4mm .590" 15mm SSC-639A SSC-739A .70" 17.8mm .05" HOOF .36" 9.1mm .04" Compatible with: MFR-1160 System and MFR-H6-SSC Hand-piece 1.27mm SSC-661A SSC-761A .70" 17.8mm .016" 2.3mm .64" 16.25mm .02" 0.5mm KNIFE C H ISEL SSC SOLDERING CARTRIDGES .18" 45 4.5mm .02" 0.5mm .18" 45 4.5mm .24" 6.1mm .64" 16.25mm .02" .64" 0.5mm 16.25mm .18" 45 4.5mm .64" 16.25mm .02" 0.5mm .18" 45 4.5mm SSC-673A SSC-773A SSC-647A SSC-747A .24" 6.1mm 6 = 600 Series for temperature sensitive applications - 7 = 700 Series for most standard applications. 23 EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 24 SxV Soldering Tips NEW 0.04" 1.0mm SFV-CH10AR STV-CH10AR SCV-CH10AR .54" 13.7mm .04" 1.0mm 0.04" 1.0mm 0.43" 11.0mm NEW 0.44" 11.3mm 0.06" 1.5mm .06" SFV-CH18AR STV-CH18AR SCV-CH18AR .528" 13.4mm 1.8mm 0.43" 11.0mm 0.08" 2.0mm NEW 0.094" 2.4mm .10" 24 2.5mm .719" 18.3mm .528" 13.4mm SFV-CH20 STV-CH20 SCV-CH20 SFV-CH24A STV-CH24A SCV-CH24A SFV-CH25AR STV-CH25AR SCV-CH25AR 0.43" 11.0mm 0.1" 2.5mm 0.44" 11.3mm NEW 0.2" 5.0mm SFV-CH15A STV-CH15A SCV-CH15A SFV-CHB15 STV-CHB15 SCV-CHB15 0.48" 12.2mm .07" SFV-CH10 STV-CH10 SCV-CH10 .724" 18.4mm .01" 0.3mm 0.016" 0.40mm 0.61" 15.5mm 0.21" 5.4mm 0.72" 18.2mm 0.016" 0.4mm .016" 0.4mm 19.6mm .77" 0.016" 0.4mm 0.53" 13.6mm SFV-CH30AR STV-CH30AR SCV-CH30AR SFV-CH50A STV-CH50A SCV-CH50A SFV-CH50 STV-CH50 SCV-CH50 0.4" 10.0mm 0.2" 5.0mm SFV-CH25 STV-CH25 SCV-CH25 SFV-CH50AR STV-CH50AR SCV-CH50AR .461" 11.7mm .197" 5.0mm SFV-CH15AR STV-CH15AR SCV-CH15AR .528" 13.4mm 1.5mm 0.06" 1.5mm SFV-CH10A STV-CH10A SCV-CH10A C H ISEL 0.719" 18.3mm Compatible with: PS-900, MFR-1120, MFR-2220, MFR-2222 Systems, PS-HC3 and MFR-H2-ST hand-pieces, PS-CA3 and MFR-CA2 Coil Assemblies C ON IC AL C H ISEL SXV SOLDERING TIPS NEW NEW SFV-CNL03AR STV-CNL03AR SCV-CNL03AR SFV-CNB04A STV-CNB04A SCV-CNB04A SFV-CN05A STV-CN05A SCV-CN05A SFV-CNB04AR STV-CNB04AR SCV-CNB04AR SFV-CNL04 STV-CNL04 SCV-CNL04 F = FR4 / Fiber Glass, for most standard applications T = Temperature Sensitive C = Ceramic for high thermal demand applications. EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 25 SxV Soldering Tips CxV Blade Tips .53" 13.7mm C ON IC AL .02" 0.5mm 0.34" 8.5mm 0.02" 0.5mm 0.51" 13.0mm 0.02" 0.5mm NEW 0.71" 18.0mm 0.04" 1.0mm .59" 15.0mm .04" 1.0mm 0.51" 13.0mm 0.04" 1.0mm 0.59" 15.0mm 0.056" 1.4mm 0.58"0.59" 14.6mm 15.0mm 0.54" 13.8mm 0.08" 2.0mm 0.58" 14.6mm .08" 2.03mm 0.54" 13.8mm .08" 2.4mm 2.03mm 0.095" K N IFE 2.4mm 0.095" 0.20" 0.20"5.0mm 45 5.0mm 45 2mm 0.079" 2.4mm .095" 15.1mm 0.60" 15.1mm 0.60" 2.4mm .095" 5.0mm .20" 1mm 0.039" 5.0mm .20" 45 45 14mm .55" Compatible with: PS-900, MFR-1120, MFR-2220, MFR-2222 Systems, PS-HC3 and MFR-H2-ST hand-pieces, PS-CA3 and MFR-CA2 Coil Assemblies SFV-CN05AR STV-CN05AR SCV-CN05AR SFV-CN05 STV-CN05 SCV-CN05 SFV-CNB05 STV-CNB05 SCV-CNB05 SFV-CNL10A STV-CNL10A SCV-CNL10A SFV-CNL10AR STV-CNL10AR SCV-CNL10AR SFV-CNL10 STV-CNL10 SCV-CNL10 SFV-CNL14 STV-CNL14 SCV-CNL14 SFV-DRH20 STV-DRH20 SCV-DRH20 SFV-CNL20 STV-CNL20 SCV-CNL20 SFV-WV20 STV-WV20 SCV-WV20 SFV-DRK45A STV-DRK45A SCV-DRK45A SFV-DRK50 STV-DRK50 SCV-DRK50 45 2.0mm H OOF SXV SOLDERING TIPS .08" SFV-DRH20CP STV-DRH20CP SCV-DRH20CP 20.7mm .81" SFV-DRH430AR STV-DRH430AR SCV-DRH430AR 45 3.0mm 20.4mm .12" 0.8" .67" 17.0mm .39" 10.0mm .12" 3.0mm 60 NEW 0.48" 12.2mm 0.137" 3.47mm 0.079" 2mm .08 " 2.0mm .474 " 12.04mm 45 .02 " 0.5mm .671" 17.04mm 60 .158" 4.02mm .670" 17.01mm NEW 0.52" 13.2mm 0.157" 4mm .74" 18.7mm .12" 3.0mm 45 18.7mm .74" 1.8mm .07" 4.5mm .18" 45 CXV BLADE TIPS NEW 0.02" 0.5mm 0.36" 9.1mm A SFV-DRH630AR STV-DRH630AR SCV-DRH630AR SFV-DRH420A STV-DRH420A SCV-DRH420A SFV-DRH30CP STV-DRH30CP SCV-DRH30CP .40 " 10mm .315 " 8.00mm .157 " 4.00mm 0.187" 4.75mm SFV-DRH420AR STV-DRH420AR SCV-DRH420AR CFV-BL100 SFV-DRH440R STV-DRH440R SCV-DRH440R SFV-DRH640AR STV-DRH640AR SCV-DRH640AR SFV-DRH40CP STV-DRH40CP SCV-DRH40CP SFV-DRH440A STV-DRH440A SCV-DRH440A SFV-DRK30AR STV-DRK30AR SCV-DRK30AR SFV-DRK45AR STV-DRK45AR SCV-DRK45AR CCV-BL100 CFV-BL250 CCV-BL250 A 10mm (.40") 25mm (1") CFV-BL350 CCV-BL350 35mm (1.4") CFV-BL500 CCV-BL500 50mm (2") CFV-BL400 CCV-BL400 40mm (1.6") F = FR4 / Fiber Glass, for most standard applications T = Temperature Sensitive C = Ceramic for high thermal demand applications. 14mm .55" 25 EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 26 PHT Soldering Tips PHT-750325 PHT-650325 .394" 10.0mm .06" 1.5mm .06" .472" 12.0mm 1.5mm .06" .472" 12.0mm .394" 10.0mm 1.5mm .07" 1.78mm .394" 10.0mm .10" 2.5mm .12" C ON IC AL 3.0mm .65" 16.5mm .315" 8.0mm .197" 5.0mm .59" 15.0mm .01" 0.25mm 0.4mm .016" .63" 16.0mm .39" 10.0mm .02" 0.5mm .02" 0.5mm 10.0mm .394" 0.5mm .02" 26 15.0mm .59" 1.0mm .04" 1.0mm 15.0mm .590" .04" 16.65mm .656" .04" PHT-754667 PHT-654667 60 2.0mm 17.0mm .67" PHT-754687 PHT-654687 60 3.0mm 17.0mm .67" .12" 3.0mm PHT-754487F PHT-654487F 45 17.0mm .67" .12" PHT-654497 PHT-754497 45 4.0mm 17.0mm .67" .16" PHT-752035 PHT-652035 PHT-754627 PHT-654627 15.0mm .59" .08" PHT-752327 PHT-652327 PHT-753077 PHT-653077 60 1.0mm PHT-752017 PHT-652017 PHT-752337 PHT-652337 PHT-753067 PHT-653067 1.0mm PHT-751384 PHT-651384 PHT-752335 PHT-652335 PHT-752057 PHT-652057 .59" 15.0mm .04" PHT-750335 PHT-650335 PHT-751367 PHT-651367 0.59" 0.02" PHT-750326 PHT-650326 PHT-751355 PHT-651355 PHT-753035 PHT-653035 15.0mm 0.5mm C ON IC AL C H ISEL 1.0mm PHT-750315 PHT-650315 H OOF .394" 10mm .04" Compatible with: PS-800, PS-800E and PS-900 Systems and PS-CA1 Coil Assembly 15.0mm .59" 15.0mm .59" KN IFE PHT SOLDERING TIPS .12" 3.0mm 45 .12" 3.0mm 2.0mm .08" 0.5mm 2.0mm .08" 0.5mm .02" 5.0mm .20" 1.0mm .04" 45 15.0mm .59" .02" 5.0mm .20" 45 1.0mm .04" 45 15.0mm .59" PHT-654697 PHT-755437 PHT-655437 PHT-755477 PHT-655477 75 = 750 Series for most standard applications - 65 = 650 Series for temperature sensitive applications EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 27 SxP Soldering & Rework Cartridges 0.06" 1.5mm 0.08" 0.474" 12.04mm 0.4" 10.0mm 2.0mm .632" 16.04mm 0.08" 2.0mm 0.1" 2.5mm .394" 10mm 0.12" 3.0mm 0.43" 11.0mm 0.14" 3.5mm 0.43" 11.0mm 0.2" 5mm 0.3" 7.6mm C ON IC AL SFP-CH15 STP-CH15 SCP-CH15 SFP-CH20 STP-CH20 SCP-CH20 SFP-CHL20 STP-CHL20 SCP-CHL20 SFP-CH25 STP-CH25 SCP-CH25 SFP-CNB05 STP-CNB05 SCP-CNB05 SFP-CNL06 SCP-CNL06 SFP-BLV10 STP-BLV10 SCP-BLV10 0.56" 14.22mm SFP-DRH05 STP-DRH05 SCP-DRH05 0.6" 15.21mm SFP-DRH610 STP-DRH610 SCP-DRH610 .039" 1.0mm .45" 11.6 mm SFP-CH30 STP-CH30 SCP-CH30 SFP-DRH15 STP-DRH15 SCP-DRH15 .06" 1.5mm SFP-CH35 STP-CH35 SCP-CH35 SFP-CH50 STP-CH50 SCP-CH50 SFP-CN05 STP-CN05 SCP-CN05 .579" 14.7mm 0.04" 1.0mm 0.02" 0.5mm SFP-CNL04 STP-CNL04 SCP-CNL04 0.59" 14.9mm 0.016" 0.4mm 0.02" 0.5mm SFP-CNB04 STP-CNB04 SCP-CNB04 0.6" 15.21mm 0.016" 0.4mm SFP-CHB15 STP-CHB15 SCP-CHB15 SFP-CN04 STP-CN04 SCP-CN04 0.34" 8.6mm 0.016" 0.4mm BEVEL 0.06" 1.5mm 0.39" 10mm SFP-CH10 STP-CH10 SCP-CH10 H OOF 0.04" 1mm 0.36" 9.2mm Compatible with: MFR-1110, MFR-1161, MFR-1351, MFR-2211, MFR-2241 Systems and MFR-H1-SC hand-piece 60 .06" 1.5mm .46" 11.6mm 60 .46" 11.6mm KN IFE C H ISEL SXP SOLDERING & REWORK CARTRIDGES 0.2" 5.0mm 0.63" 16mm SFP-DRH615 STP-DRH615 SCP-DRH615 SFP-DRH35 STP-DRH35 SCP-DRH35 SFP-DRK50 STP-DRK50 SCP-DRK50 F = FR4 / Fiber Glass, for most standard applications T = Temperature Sensitive C = Ceramic for high thermal demand applications. 27 EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 28 RxP Rework Cartridges Compatible with: MFR-1110, MFR-1161, MFR-1351, MFR-2211, MFR-2241 Systems and MFR-H1-SC hand-piece. All dimensions shown are in mm (inches) RXP REWORK CARTRIDGES BL AD E .36" 9.14mm .36" 0.5mm .87" .87" 22.1mm A TU N N EL A SL OT D D 15.6 (0.62) - - - RFP-DL1 RCP-DL1 5.18 (0.204) - 10.16 (0.40) - 3.22 (0.127) - Tunnel SOIC-14-16 RFP-DL3 RCP-DL3 6.86 (.270) 11.15 (0.44) 2.29 (.09) Tunnel SOIC-16 22.1 (0.87) 5.18 (0.204) 2.34 (.092) D A RFP-SL2 RCP-SL2 D D B2 QU AD RFP-BL2 RCP-BL2 10 (0.41) RFP-SL1 RCP-SL1 B B B A A A2 A2 1.37 (.054) 1.63 (.064) D - 2.29 (.09) Tunnel SOIC-8 1.78 (.07) 1.78 (.07) B 0805 Chip Package B2 11.43 (.450) 3.81 (.150) 15.24 (.600) 13.97 (.550) RFP-QD7 RCP-QD7 25.27 (.995) 24.38 (.960) 5.59 (.220) 25.27 (.995) 24.38 (.960) RFP-QD15 RCP-QD15 D A A2 A2 4.32 (0.17) - 12.70 (.500) RFP-QD10 RCP-QD10 B2 B2 A 3.48 (.137) - RFP-QD4 RCP-QD4 RFP-QD6 RCP-QD6 B B 28 SMT TYPE RFP-DL2 RCP-DL2 D A A D RFP-BL3 RCP-BL3 22.1mm B B RFP-BL1 RCP-BL1 9.14mm .02" .02" 0.5mm A RFP-QD19 RCP-QD19 RFP-QD20 RCP-QD20 17.78 (.700) 20.32 (.800) 13.34 (.525) 16.13 (.635) 16.51 (.650) 16.76 (.660) 19.30 (.760) 12.32 (.485) 16.13 (.635) 16.51 (.650) 3.81 (.150) 3.81 (.150) 2.79 (.110) 3.30 (.130) 3.30 (.130) 17.78 (.700) 20.32 (.800) 13.34 (.525) 16.13 (.635) 22.48 (.885) 16.76 (.660) 19.30 (.760) 12.32 (.485) 16.13 (.635) 22.48 (.885) 1206 Chip Package SMT TYPE PLCC 32 PLCC 44 PLCC 68 PLCC 52 TQFP 80 QFP 44 QFP 100 F = FR4 / Fiber Glass, for most standard applications T = Temperature Sensitive C = Ceramic for high thermal demand applications. EAP Cat v1 2013 English_Layout 1 28/02/2013 17:10 Page 29 TxP Tweezer Cartridges DxP Desoldering Tips TXP TWEEZER CARTRIDGES .55" 14mm BL AD E .03" 0.76mm .04" 1.0mm .03" 0.76mm .55" 14mm .079" 2.0mm .75" 19.1mm H EAVY D U TY .015" .38mm Compatible with: MFR-1140, MFR-2240, MFR2241 Systems and MFR-H4-TW hand-piece TFP-BLP1 TTP-BLP1 TCP-BLP1 TFP-BLP2 TTP-BLP2 TCP-BLP2 2.0mm x 14mm (.08" x .55") TFP-CNP1 TTP-CNP1 TCP-CNP1 Conical 0.4mm x 19.1mm (.015" x .75") A TFP-BLH40 TTP-BLH40 TCP-BLH40 6.35mm (.25") TFP-BLH60 TTP-BLH60 TCP-BLH60 20.5mm (.81") TFP-BLH50 TTP-BLH50 TCP-BLH50 A 0.028" 0.57mm 0.055" 1.4mm DXP DESOLDERING TIPS 5.54mm 0.218" Standard Long Reach 16mm (.62") TFP-BLH70 TTP-BLH70 TCP-BLH70 28mm (1.1") Compatible with: MFR-1150, MFR-1350, MFR-1351 systems with MFR-H5-DS hand-piece and previous MFR-DSX, -DSI, -SDX, -SDI Systems with MFR-HDS hand-piece. All dimensions shown are in mm (inches) DFP-CN2 DCP-CN2 A 0.64 (.025) B 1.78 (.070) DFP-CN4 DCP-CN4 1.02 (.040) 2.28 (.090) DFP-CN3 DCP-CN3 12.80mm 0.503" 1.0mm x 14mm (.04" x .55") DFP-CN5 DCP-CN5 DFP-CN6 DCP-CN6 DFP-CN7 DCP-CN7 DFP-CNL3 DCP-CNL3 DFP-CNL4 DCP-CNL4 DFP-CNL5 DCP-CNL5 0.76 (.030) 1.27 (.050) 1.52 (.060) 2.41 (.095) 0.76 (.030) 1.02 (.040) 1.27 (.050) 2.03 (.080) 2.64 (.104) 2.84 (.112) 3.63 (.143) TYPE Standard Standard Standard Standard Standard Standard 2.03 (.080) Long Reach 2.64 (.104) Long Reach 2.28 (.090) Long Reach F = FR4 / Fiber Glass, for most standard applications T = Temperature Sensitive C = Ceramic for high thermal demand applications. 29 Convection Rework Overview SYSTEMS SERIES M A N U A L P F O S - 9 0 A N D 0 M R MRS-1100A Modular Rework System R S HANDHELD SERIES P R M - 1 1 0 M S Y S T E M S F R - 2 2 0 APR Scorpion Rework Systems L L E - H E A T E R D I G I T A L T 0 A PCT-1000 Programmable Pre-Heater 30 M O D U L A R F O M E D I S PCT-100 Pre-Heater A N A L O G 0 U M Convection Rework Overview M B F O R - 1 3 0 0 S E M I - A U T O M AT E D S Y S T E M S APR-5000-DZ Rework Systems A R D C S O N V F O R E C HCT-1000 Programmable Convection Tool D I G I T A L APR-5000-XLS Rework Systems L A R G E T I O N B O A R D S T O O L S HCT-900 Convection Tool A N A L O G 31 Scorpion Rework System The Scorpion Advanced Package Rework System ensures both accurate component placement and custom tailored reflow profiles in one user friendly, single platform rework system. The challenges of array package rework, and the inability to easily inspect placement accuracy, call for a solution that allows for simultaneous viewing of Printed Circuit Board pads and component balls for accurate placement. The Scorpion Rework System fills this need with quick, accurate placement through the use of an all new vision system employing dual image overlay technology. This new vision system features LED lighting both top and bottom for shadow-free component visualization and component alignment. The HD camera is ready to go out of the box. The two-head design allows the Scorpion Rework System to be tailored to the users specific rework needs and allows precision alignment of the smallest BGAs, QFNs and Micro SMDs with the highest accuracy. The open-ended board holder fits a wide vari-ety of large, small and odd-shaped boards while allowing precise positioning over the patented dual subzone preheater. The standard auto-profile mode ensures fast and easy profile creation with a minimum of setup time. By selecting your tempera-ture targets any operator can quickly and accurately create reflow profiles for a wide variety of boards, and then save them in memory for future use. Source temperatures and time intervals can be modified "On-the-Fly", eliminating the need to wait for the current profile to terminate before modifications can be made. Precise solder joint temperatures are measured and displayed on a real time graphical display, thus providing the necessary data to accurately and easily establish the optimum reflow profile for each particular application within minutes. Systems APR-1100-SRS Scorpion Rework System with SmartPlace Technology APR-1200-SRS Scorpion Rework System, SmartPlace Technology & Precision Placement Package Upgrade Kits APR-SRS-UK1 Precision Placement Package APR-SRS-UK2 Contactless IR Sensor APR-SRS-UK3 Side-view Camera (see details on page 34) 32 Scorpion Rework System H a r dwa r e Fe a t ur e s l l l l l l l l l l l l l Desktop sized 2800W dual zone preheater with 550W top heater Single phase 208-240VAC, 50/60Hz, 13A Design allows customers to customize the unit to meet their needs A 343mm (13.5") x open-ended PCB holder with micrometer adjustment Mechanical X and Z axis movement on linear bearings for long-life and minimal maintenance Component is retracted automatically at the end of reflow when removing parts Linux-based integral computer External USB for file transfer High definition SmartPlace vision system which uses dual CMOS sensors to assist in the placement of components and requires no calibration Optional Precision Placement Head for ultra fine pitch components with placement accuracy of .0254mm (.001") (APR-SRS-UK1) Contactless IR sensor for auto start at pre-determined temperatures (APR-SRS-UK2) New side-view camera for increased reflow visibility (APR-SRS-UK3) Software Features l l l l l l l Auto-Profiling On the fly profile management of target set points, adding and subtracting time zones, and profile measurement points Real time graphical display of solder joint temperatures Internal storage of profile data with expansion and transfer via a USB flash drive Graphics-based user interface for simple operation Simple heater calibration Password protection for operators and engineers Smartplace Technology Vision System Features l l l l l Dual, full color HD camera Synchronized 50x Zoom 45mm x 45mm (1.77" x 1.77" ) viewing area Selectable camera transition Diffused LED lighting for shadow-free component alignment Operations Features l l l l Uses existing APR-5000 Series reflow and vacuum nozzles Precision Placement head uses pick and place machine nozzles Small footprint, 457mm x 559 mm x 660mm (18"x 22" x 26" ) Made in the USA 33 Scorpion Rework System Upgrade Kits APR-SRS-UK1 Precision Placement Head For placement accuracy to 0.0015" (.038mm) Also included with kit: UBS-SRS Under Board Support PNZ-07 Vacuum Pick-Up Nozzle, 0.7mm O/D PNZ-24 Vacuum Pick-Up Nozzle, 2.4mm O/D PNZ-80 Vacuum Pick-Up Nozzle, 8.0mm O/D PNZ-AD Nozzle Adaptor for Fine Placer Head APR-SRS-UK2 Contactless IR Sensor Features a remote temperature sensor to ensure repeatability APR-SRS-UK3 Side-view Camera Facilitate visibility of reflow Technical Specifications Input Voltage 208-240VAC, 50/60Hz, 13 Amp Single Phase System Total 2800W Power Consumption Pre-Heater Inner Zone* Outer Zone* Reflow Heater 900W 1800W 550W * both heaters can be used at the same time Temperature Control Type Closed-Loop Control (Thermocouple) Maximum Source Temperature Reflow Head Pre-Heater (Inner/Outer) Airflow Control Supply Operating Temperature Maximum Relative humidity 34 Maximum Altitude Pollution Degree Insulation category 400C (752F) 350C (662F) Pre-Set to 8, 16 & 24/min 24V DC Blower 5C (41F) to 40C (104F) 80% at 31C (88F) decreasing linearly to 50% at 40C (104F) 2000m (6500 ft) 2 per IEC 644 II Component Handling Max. Size 45mm x 45mm (1.77" x 1.77") Min. Size 0.51mm x 0.25mm (0.020" x 0.010") Max. Weight 55 g (1.94 oz) PCB Handling Capability Max. Size 343mm (13.5") x open-ended Max. Thickness 6mm (0.25") Rework Area 305mm x 305mm (12" x 12") Vision Max. Field of View 45mm x 45mm (1.77" x 1.77") System Dimensions WxDxH Weight System Warranty Approvals 457mm x 559mm x 660mm (18" x 22" x 26") 63.5kg (140lbs) One-year parts & labor 90 days heaters & lamps TUV German standards, CE Scorpion Rework System Accessories Included with APR-1100-SRS and APR-1200-SRS FSL-SRS-3 Long spring PCB Finger 3mm (Pack 3) VNZ-ORINGK O-Ring Kit (assortment, qty 5 for each of the 4 sizes) VNZ-08 Vacuum Pick-Up Nozzle, 8mm, Reflow Head FSS-SRS-3 AC-TC3 SRS-VRT VNZ-12 VNZ-05 VNZ-01 AC-RP APR-VRT 20987 19782 KAP-100 UBS-SRS Short spring PCB Finger 3mm (Pack 3) Thermocouple Multi-Colored Set, 36 Gauge (qty 2) Placement Verification Kit Vacuum Pick-Up Nozzle,12mm, Reflow Head Vacuum Pick-Up Nozzle, 5mm, Reflow Head Vacuum Pick-Up Nozzle, 1mm, Reflow Head Nozzle Removal Pad Vacuum Nozzle Removal Tool CSP Adjustable V Block BGA Adjustable V Block Pre-cut Kapton Tape (qty 100) Under Board Support Included with APR-1200-SRS only PNZ-07 Vacuum Pick-up Nozzle, 0.7mm O/D PNZ-AD Nozzle adapter for Precision Placement Head FSL-6MM-SRS-3 Long PCB fingers, 6mm clip (pack of 3) PNZ-24 PNZ-80 Optional Accessories FSS-6MM-SRS-3 SRS-AK VAC-P100 VNZ12-ORING VNZ08-ORING VNZ05-ORING VNZ-005 PF-1 APR-OPTICAL-KIT VNZ Nozzles Vacuum Pick-up Nozzle, 2.4mm O/D Vacuum Pick-up Nozzle, 8.0mm O/D Short PCB fingers, 6mm clip (pack of 3) Accessories Kit CSP / BGA Adjustable V Block Under Board Support Vacuum assist plate kit (pack of 100) 12mm O-Rings (pack of 50) 8mm O-Rings (pack of 50) 5mm O-Rings (pack of 50) Vacuum Pick-up Nozzle, 0.5mm O/D, 10mil hole Solder Paste/Flux Prep Plate Optical Calibration Kit Accessories Kit Reflow Nozzles & other accessories - See page 39 The Scorpion system accepts the full range of APR and QX series reflow nozzles. Flux transfer plates and solder paste plates are available to ensure repeatable process control during the replacement operation. NZA Nozzles 35 APR-5000-DZ Advanced Package Rework System The APR-5000-DZ Advanced Package Rework System provides closed-loop control, optimized vision and precise component placement on a compact platform of 19" x 30" (483mm x 762mm). Self contained pumps are standard on this compact platform allowing for easy benchtop setup. Capable of handling boards up to 15" x 7.75" (381mm x 197mm) with standard fixtures (larger PCB Holder options exist if required) with a placement accuracy to 0.001" (0.025mm) and interconnection pitches as low as 0.012" (0.3mm), the APR-5000-DZ is ideal for reworking smaller assemblies such as cell phones and laptop computers. The APR-5000-DZ System incorporates powerful, efficient and fast response convective top reflow heater and bottom dual zone pre-heaters for delivering fast ramp and tight delta temperature control horizontally, across the surface of PCBs up to 0.25" (6.35mm) thick, and vertically between the die and ball of the reworked components. The single reflow/placement head can be moved to the correct position for rework allowing PCB assemblies with 2" (50mm) underside components to be stationary mounted above the pre-heater. An optional XY table (APR-TAB) can be added to minimize operator fatigue and is ideal for small PCB assemblies with less than .25" (6.4mm) underside components. In addition, the APR-5000-DZ-TAB is an APR-5000-DZ system with a pre-assembled XY table. APR-TAB 36 APR-5000-DZ System configurations and technical specifications on pages 40-41 APR-5000-XLS Advanced Package Rework System The APR-5000-XLS Advanced Package Rework System provides board capability with small board precision. This system performs precise, cost effective rework of the widest range of PCBs and component types, from large boards up to 24.5" x 24.5" (622mm x 622mm) to components down to 0.020" x 0.010" (0.5mm x 0.25mm). The flexible APR-5000-XLS System incorporates dual stage pre-heaters and has the thermal capacity and control to execute precise profiles of both large and small PCBs, delivering uniform temperature control horizontally, across the surface of PCBs up to 0.25" (6.35mm) thick, and vertically between the die and ball of the reworked component. Motorized X,Y, Z adjustments speed placement and help ensure process repeatability. In addition, motorized Theta axis provides 360 rotation to simplify component orientation. Together, these advanced controls reduce operator fatigue, improve placement accuracy and provide process consistency. Featured on the APR-5000-XLS Advanced Package Rework System is an innovative Split Vision System, which allows operators to view the opposite corners of a component, including splitting on rectangular components, with the necessary magnification to make its placement and registration fast and accurate. Improved performance New features: n New dual simultaneously operating subzones provides additional power for faster and safer rework operations. n New software enables fast and easy profiling n New subzone design speeds up the process while allowing the operating temperatures to remain lower protecting the component and PCB Key benefits: n Increased Productivity n Precise thermal control across critical assembly regions n Reduction of rework cycle time protects the component under rework from thermal damage. n Better management of the narrow lead-free process window without reaching excessive peak temperatures that damage components, connectors, other solder joints and the PCB substrate New circuit breaker / power switch with easy front access APR-5000-XLS System configurations and technical specifications on pages 40-41 37 Accessories Component Stenciling Templates Metcal has designed a unique tool, Component Stenciling Templates, for printing on the underside of components. This easy procedure is designed for use on PBGA, CBGA, CSP balled devices as well as Land Grid Array (LGA) components. This is an ideal process for small components and situations where traditional stencil access is limited by the close proximity of adjacent components. Dip Transfer This process involves dipping a component into gel flux, depositing an exact amount of flux. This process is quick, consistent and clean, and negates the need to clean after reflow. Available for both solder balled and leaded devices. All kits are supplied with a metal spatula. Ideally select a dip plate that is half the diameter of the solder balls on components. Tape Feeder Picking up small surface mount components with tweezers is not practical and may damage the component. This is a unique way of presenting small components to a rework machine. Demo PCB Kit The board includes chip resistors, LLP, Micro SMD, QFP, PLCC, Fusion Packs, BGA and POP components to provide a versatile demonstration tool. It has also been pre drilled to allow for thermocouple attachment. Details of nozzles and rework process for the relevant component are printed on the back of the PCB. Nozzles A comprehensive range of standard reflow nozzles available to suit the most common array packages is available. The reflow nozzle works with vacuum pickup, the tweezer nozzle works with devices with limited area or multilayer structure by providing mechanical tweezer action pickup instead of vacuum pickup e.g. PoP, sockets, connectors, inductors, potentiometers and through-hole components. 38 Accessories & Nozzles Part No. BRP-KIT-LGA100-04 BRP-KIT-BASE BRP-KP-LGA100-04 BRP-KIT-FUSION-216 BST-256-100 BST-256-127 BST-388-127 BRP-KP-FUSION-216 TF-1T TF-2T TF-3T NZA-490-490* NZA-450-450 NZA-400-400* NZA-350-350* NZA-300-300 NZA-270-270 NZA-250-290 NZA-230-230* NZA-280-150 NZA-200-200** NZA-180-180*** NZA-150-150** NZA-130-130*** NZA-100-100*** NZA-080-095*** NZA-080-080** NZA-060-060*** NZA-030-ROUND NZA-TW-180-180 NZA-TW-150-150 NZA-TW-130-130 NZA-TW-100-100 NZA-TW-080-080 NZA-TW-060-060 NZA-555-555-CGA NZA-470-470-CGA NZA-355-455-CGA NZA-350-350-CGA DTP-BGA DTP-CSP DTP-40-8 DTBK-USMD DTBK-FC APR-NK APR-NK-CSP (*** 1 included in both kits) DESCRIPTION Full kit (3pcs) w/ base fixture, pattern & body plates for LGA100-0.4mm (also incl. clamp & squeegee) BRP kit base fixture only Kit plates (2pcs), pattern and body plates only (minus base) for LGA100-0.4mm Full kit (3pcs) w/ base fixture, pattern & body plates for Fusion pack 216 (incl. clamp & squeegee) Standard BST plate, clamp & squeegee, PBGA 256, 1.0mm pitch Standard BST plate, clamp & squeegee, PBGA 256, 1.27mm pitch Standard BST plate, clamp & squeegee, PBGA 388, 1.27mm pitch Kit plates pattern & body plates only (minus base) for Fusion pack 216 Tape Feeder, Micro SMD with thumbwheel Tape Feeder, 0603 and 0402 with thumbwheel Tape Feeder, 0201 with thumbwheel APR Reflow Nozzle 49mm x 49mm APR Reflow Nozzle 45mm x 45mm APR Reflow Nozzle 40mm x 40mm APR Reflow Nozzle 35mm x 35mm APR Reflow Nozzle 30mm x 30mm APR Reflow Nozzle 27mm x 27mm APR Reflow Nozzle 25mm x 29mm APR Reflow Nozzle 23mm x 23mm APR Reflow Nozzle 28 mm x 15 mm APR Reflow Nozzle 20 mm x 20 mm APR Reflow Nozzle 18 mm x 18 mm APR Reflow Nozzle 15 mm x 15 mm APR Reflow Nozzle 13 mm x 13 mm APR Reflow Nozzle 10 mm x 10 mm APR Reflow Nozzle 8 mm x 9,5 mm APR Reflow Nozzle 8 mm x 8 mm APR Reflow Nozzle 6 mm x 6 mm APR Reflow Nozzle 3mm ID round APR Tweezer Nozzle 18mm x 18mm APR Tweezer Nozzle 15 mm x 15 mm APR Tweezer Nozzle 13 mm x 13 mm APR Tweezer Nozzle 10 mm x 10 mm APR Tweezer Nozzle 8 mm x 8 mm APR Tweezer Nozzle 6 mm x 6 mm APR Reflow Nozzle 55.5mm x 55.5mm (column grid array nozzle) APR Reflow Nozzle 47mm x 47mm (column grid array nozzle) APR Reflow Nozzle 35.5mm x 45.5mm (column grid array nozzle) APR Reflow Nozzle 35mm x 35mm (column grid array nozzle) Set of 3 plates, apertures 28, 35 & 45mm, depth 0.012" (0.30mm) used for 1.27mm pitch 30 Mil BGA balls (.76mm) Set of 3 plates, apertures 10, 16 & 21mm, depth 0.006" (0.15mm) BGA/CSP used for BGAs with 12 Mil balls (.3mm dia) 8 Mil dip plate standard for 1mm pitch BGA with 20 Mil balls 0.02" (0.5mm) Kit, uSMD Flux Transfer Blocks, set of 2 blocks, depth 0.003" (0.08mm) and 0.004" (0.10mm) used for solder balls 6-8 Mil (.15-2mm dia) Kit, Flip Chip Flux Transfer Blocks, set of 2 blocks, depth 0.001" (0.025mm) and 0.002" (0.051mm) APR-5000 Nozzle Kit (*Includes 1 of each) APR-5000 CSP and Micro SMD Nozzle Kit (**Includes 1 of each) Custom Nozzle Program available including Tweezer versions. Contact us: www.metcal.com 39 Part Numbers Part No. SYSTEMS DESCRIPTION APR-5000-DZ-TAB-ML 200-240 VAC Advanced Package Rework System with XY Table APR-5000-XL-ML 200-240 VAC Advanced Package Rework System APR-5000-DZ-ML APR-5000-XLS-ML 200-240 VAC Advanced Package Rework System 200-240 VAC Advanced Package Rework System with Split Vision Systems will be configured with desktop PC and monitor. Systems Include (*APR-5000-DZ/-TAB, **APR-5000-XL / -XLS, ***APR-5000-DZ-TAB) VNZ-19 Vacuum Pick-Up Nozzle 19mm O/D** VNZ-08 Vacuum Pick-Up Nozzle 8mm O/D VNZ-12 VNZ-05 VNZ-03 VNZ-01 VNZ-005 Vacuum Pick-Up Nozzle 5mm O/D Vacuum Pick-Up Nozzle 3mm O/D (2.39mm/.094" internal & 3.17mm/.128" external) Vacuum Pick-Up Nozzle 1mm O/D (.76mm/.03" internal & 1.56mm/.06" external) Vacuum pick up nozzle 0.5mm OD (.25mm/.010" int. & 1.02-0.76mm/.04-.03" ext.) FS-APR PCB Support Finger Short (4 included)* FSL-APR PCB Support Finger Short (4 included with APR-5000, 8 with APR-5000-XLS/XL) UBS-APR-XL Under Board Support** FSS-APR UBS-APR APR-TC3 APR-TC5 19782 20987 20534 PCB Support Finger Short (8 included)** Under Board Support* Colour Fine Gauge Thermocouples (includes 3)* Colour Fine Gauge Thermocouples (includes 5)** Adjustable BGA Centering Nest** Adjustable CSP Centering Nest Squeegee Blade Holder for Printing APR-TAB XY Table*** SOFT-APR-5000-XL Installation Software** SOFT-APR-5000-DZ APR-XL-PHNK Optional Accessories Installation Software* Pre-Heater Nozzle Kit** includes: Software, Pre Heater Nozzle 50mm, Pre Heater Nozzle 45mm, Pre Heater Nozzle 35mm, Pre Heater Nozzle, Base FS-APR-2 PCB Support Finger Short (Pack of 2) FSL-APR-2 PCB Spring Support Finger Long (Pack of 2) FL-APR-2 FSS-APR-2 Large PCB Support Finger Long for PCBs from 2.2mm to 6mm (Pack of 2) PCB Spring Support Finger Short (Pack of 2) FLS-APR-2 Large PCB Finger Short for PCBs from 2.2mm to 6mm (Pack of 2) FLSS-APR-2 Large PCB Spring Finger Short for PCBs from 2.2mm to 6mm (Pack of 2) FLL-APR-2 FLSL-APR-2 40 Vacuum Pick-Up Nozzle 12mm O/D Large PCB Finger Long for PCBs from 2.2mm to 6mm (Pack of 2) Large PCB Spring Finger Long for PCBs from 2.2mm to 6mm (Pack of 2) PF-1 Print Preparation Plate APR-LRK PCB Large Rail Kit (for use on APR-5000-DZ) - Fits boards up to 12" x 12" (30.5cm x 30.5cm) VAC-P100 APR-TAB Self-adhesive plates for removal of non-uniform components XY board holder and placement table for APR-5000-DZ Technical Specifications TECHNICAL SPECIFICATIONS Input Voltage Power Consumption: System Total Pre-Heater: Inner Zone Outer Zone Reflow Heater Temperature Control Type Maximum Source Temperature: Reflow Head Pre-Heater Airflow Control Supply Nitrogen Input (requires 65psi or 4.6 bar) Component Handling Maximum Size Minimum Size Maximun Weight PCB Handling Capability Standard With optional large rail kit APR-LRK Rework Area Head Adjustment Aligned inner preheater and reflow heater Maximum Thickness XY Table Vision Maximum Field of View Optional Split Field (APR-5000-XLS) System Dimensions W x D x H Weight System Warranty Agency Approvals Other Accessories APR-MRS-DEMOPCB APR-MRS-DEMOKIT APR-5000-DZ/-TAB 200 - 240 VAC 50/60 Hz 20 Amp Single Phase APR-5000-XLS/-XL 200 - 240 VAC 50/60 Hz 25 Amp Single Phase 900 W 1800 W 550 W Closed-Loop Control (RTD Sensors) 1400 W 2800 W 550 W Closed-Loop Control (RTD Sensors) 2600 W 400C (752F) 350C (662F) Pre-Set to 8,16 &24 I/min, Self-Contained Pump Standard Feature (requires 65psi or 4.6 bar) 49 mm x 49 mm (1.9" x 1.9") 0.51 x 0.25 mm (0.020" x 0.010") 55g (1.94oz) X x Y 381 mm x 197 mm (15" x 7.75") 381 mm x 273 mm (15" x 10.75") X x Y 228 mm x 197 mm (9" x 7.75") 165 x 165 mm (6.5" x 6.5") not suggested without XY table 6 mm (0.25") Standard on APR-5000-DZ-TAB-ML Optional on APR-5000-DZ-ML 40mm x 40mm (1.6" x 1.6") Not available 483 x 762 x 762 mm (19" x 30" x 30") 60 kg (130 lbs) 1 Year (Excluding Consumables) CE, cETLus 400C (752F) 350C (662F) Pre-Set to 8,16 &24 I/min Self-Contained Pump Standard Feature 40 x 40 mm (1.6" x 1.6") XL, 55 mm x 55 mm (2.16" x 2.16") XLS 0.51 mm x 0.25 mm (0.020" x 0.010") 55g (1.94oz) or 84g (3oz) with VNZ-19 622 mm x 622 mm (24.5" x 24.5") Not available 622 mm x 622 mm (24.5" x 24.5") 445 mm x 445 mm (17.5" x 17.5" ) 6 mm (0.25") Not available 55mm x 55mm (2.2" x 2.2") Corner crossover on large component 914 x 914 x 838 mm (36" x 36" x 33") 100 kg (220 lbs) 1 Year (Excluding Consumables) CE, cTUVus, GS Demonstration PCB Demonstration PCB Kit with BGA, LGA and other components (see list below) List of components included with the APR-MRS-DEMOKIT: n n n n n n n n n n n 5100 W 5 x res, zero Ohm, 0201SMR-PA-10K-0 5 x res, zero Ohm, 0402SMR-PA-10K-0 5 x res, zero Ohm, 0603SMR-PA-10K-0 5 x micro SMD, 4 bump, 0.5 mm pitch 5 x micro SMD, 5 bump, 0.5 mm pitch 5 x micro SMD, 8 bump, 0.5 mm pitch 5 x micro SMD, 10 bump, 0.5 mm pitch 5 x LLP LDA16A 5 x LLP, plastic, Quad 4x4x0.75 mm body,16LD, 0.5 mm pitch 5 x LLP, plastic, Quad 5x4x0.75 mm body 24LD, 0.5 mm pitch 5 x LLP, plastic, Quad 7x7x0.75 mm body 44LD, 0.5 mm pitch n n n n n n n n n n n n 4 x PBGA 27 mm 256 balls, 1.27 mm pitch 3 x PBGA 17 mm 256 balls, 1.0 mm pitch 1 x PBGA 35 mm 388 balls, 1.27 mm pitch 1 x POP Bottom 305 balls 12 mm, 0.5 mm pitch 1 x Top of POP 128 balls 12 mm, 0.65 mm pitch 4 x CVBGA (thin BGA) 97 balls 5 mm, 0.4 mm pitch 4 x LGA/MLF100 pin 12 mm fine pitch, 0.4 mm pitch 4 x PLCC 44 pin 16 mm, 1.27 mm pitch 4 x QFP 44 10 mm by 10 mm, 0.8 mm pitch 4 x QFP 100 14 mm by 20 mm, 0.65 mm pitch 4 x CTBGA 228 12 mm by 12 mm, 0.5 mm pitch 1 x fusion pack (combination 116 QFN & 100 QFP in one package .4 mm pitch) 41 MRS-1100A Modular Rework System Key Features & Benefits 3 1 2 4 The MRS-1100A Modular Rework System is an integrated convection rework system for the removal and reflow of BGA/CSP and SMT components. The MRS-1100A is comprised of a hand held convection tool, preheater, adjustable tool holder, and free-standing board holder to create a manually assisted rework system. A series of nozzles, targeting a variety of applications, and optional light magnifier round out the product offering for this system. With standard features such as programmability, a digital display, program storage of up to 50 profiles, this system is not only versatile, but also easy and efficient to work with. A choice of board holders and accessories are available that make the system capable of handling multiple sizes of PCBs. 42 The MRS-1100A allows you the choice of using either the embedded profiling capability that can be configured to operate at a fixed temperature, or a four zone programming option. The unit also allows the temperature to be controlled either at the heat output (internal) or at the board (external). The "external" control function uses a thermocouple which can be placed on the board or a component. w Digital display for repeatable temperature settings and profile control w Automatic control of the preheater for simple operation w Easy profile creation for operator repeatability w Integrated vacuum pickup for easy component removal w Hand held or tool holder mounted for operator comfort w Manual mode for quick setup w External thermocouple for process setup and verification w Digital controlled airflow for repeatable results w X, Y, Z and Theta controls for component alignment w Adjustable PCB holder for easy change outs w Automatic vacuum lift off at the end of the cycle w Password lockout of programmed profiles The 4 components of the MRS-1100A are: 1. HCT-1000 Programmable Hand Held Convection Tool. 2. PCT-1000 Programmable Pre-heater. 3. ATH-1100A Adjustable Tool Holder. 4. BH-2000 Free standing board holder. Part No. MRS-1100A Description Modular Rework System The 4 components of the MRS system can also be ordered separately. HCT-1000 Programmable Hand Held Convection Tool The HCT-1000 is a fully Programmable Hand Held Convection Tool offering fast and easy removal and placement of SMT components. The HCT-1000 stands out as a versatile convection rework tool. It can be used on its own or as part of the MRS-1100A Modular Rework System for more complex applications. The system comes equipped with a 5mm nozzle and nozzle adapter. In addition, a wide range of nozzles is available. Key Features & Benefits w Integrated vacuum pickup for easy component removal w Profile creation for operator repeatability and storage for up to 50 user defined profiles w Manual mode for quick setup w External thermocouple for process setup and verification w Hand-piece controls for heater and vacuum w IProgrammable, digitally controlled airflow for repeatable results w Multiple modes of operation: manual, 4 zone heating (with the MRS-1100A System) w The HCT-1000 is connected to the PCT-1000 via a cable when used as part of the MRS System w May be used with ATH-1100A Adjustable Tool Holder Technical Specifications Size Weight Rated Power Input Voltage Storage Air Flow Source Temperature Range Vacuum Pump Noise Level 229 x 178 x 152mm (9" x 7" x 6 ") 5.4kg (12 lbs.) 600 W 100-240 VAC, 50/60 Hz 0C to 50C Temperature (32F to 122F) 5-25 l/minute Up to 450C (840F) 15" Hg (381mm Hg) <55 dB Part No. HCT-1000 Includes: HCT-PS1000 HCT-HV1 HCTA-VC-KIT HCTA-TH1 HNA-1 HCTA-NW1 AC-TCK-36-36 HCTA-CC HN-J0005 Description Programmable Hand Held Convection Tool HCT-1000 Power Supply Hand-piece with integral vacuum, cord and connector Vacuum Cup kit, one of each * (see below) Hand-piece Tool Holder Nozzle Adapter Nozzle Wrench Thermocouple 36 AWG, pack of 2 Communications Cable 4ft 5mm nozzle Accessories HCT-FS2 1 Footswitch, Dual, HCT-1000 HCT-HTRASSY Heater Assembly AC-TCK-40-36 Thermocouple 40 AWG, pack of 2 HCTA-VC50-5 * Vacuum Cup, 3/16" (5.00mm), pack of 5 HCTA-VC64-5 * Vacuum Cup, 1/4" (6.4mm), pack of 5 HCTA-VC80-5 * Vacuum Cup, 5/16" (8mm), pack of 5 HCTA-VC11-5 * Vacuum Cup, 7/16" (11mm), pack of 5 1 43 HCT-1000 Programmable Hand Held Convection Tool HN Series Nozzles A series of 14 Nozzles are available for use with the MRS-1000 / HCT-1000. The nozzles fit applications reworking components of all sizes from (including, but not limited to) BGAs, QFPs, LGAs, PLCC and SOIC. A custom nozzle program is also available. Nozzle Measurement and Selection The nozzle part number (the digits after the "B") represents the size of the component. 2mm have been added to each side of the internal nozzle dimension to allow for component access. Part Number HN-B0707 1 HN-B1414 1 HN-B1010 HN-B1408 HN-B1515 1 2 HN-B1818 HN-B2525 HN-B1809 HN-B2519 HN-B2727 HN-B3232 3 4 HN-B3535 HN-B4040 HN-J0005 1 2 3 3 3 4 4 5 5 5 5 6 Component Size Components 10mm X 10mm CSP, LGA178, LCC28 7mm X 7mm 14mm X 14mm 14mm X 8mm, 15mm X 15mm 18mm X 18mm CSP, LGA44 CSP, QFP, TQFP100 CSP, SOIC24M BGA PLC44, CSP, TQFP100, BGA 25mm x 25mm BGA, PLCC68 24.5mm X 18.5mm QFP100, QFP80 18.2mm X 8.5mm 27mm X 27mm 32mm X 32mm 35mm X 35mm 40mm X 40mm 5mm Diameter SOLJ28, SOIC28M, TSOP32 BGA BGA BGA BGA DISCRETE Nozzle Accessories 6 5 7 44 HCT-NC 7 Nozzle Carrier HCTA-NW1 9 Nozzle Wrench HNA-1 8 8 Nozzle Adapter 9 Metcal offers a full custom program for nozzles not available within the standard offering shown above. Please contact us: www.metcal.com PCT-1000 Programmable Pre-heater The PCT-1000 is a fully Programmable Pre-heater offering more heat, lower temperatures for faster and higher quality results. The PCT-1000 provides users exceptional ability to increase heat capacity with highly controlled thermal output. The PCT-1000 can be used as a stand alone unit or as part of the MRS-1000 Modular Rework System. Key Features & Benefits w Adds heat capacity and enables lower process temperatures w Used in a variety of processes including soldering, desoldering, SMD rework w Provides faster production rates while lowering overall process temperatures. w 2 modes: manual for constant heater temperature and profile for greater control w 4 programmable heating zones and 1 cooling zone w Storage for up to 50 user defined profiles for easy set-up w Heater control with temperature controlled either at the heater output or at the board w High efficiency vortex heater design maximizes ramp to temperature for increased productivity 1 2 Part No. PCT-1000 Includes: PCT-FS1 AC-TCK-36-36 1 2 3 Description Programmable Preheater PCT-1000 Foot Switch Thermocouple 36 AWG, pack of 2 Technical Specifications Size Weight Rated Power Input Voltage Storage Temperature Air Flow SourceTemperature Range Operational Modes Active Setup Display segments Number of Programs Number of Zones 330 x 203 x 76mm (13" x 8" x 3") 3.4kg (7.5 lbs) 1200 W 100-240 VAC, 50/60 Hz 0C to 50C (32F to 122F) 19 cfm 25C to 400C (77F to 752F) Setup, Run, Manual, LCD 20 x 4 display 50 memory locations 5 (4 Heat Zones, 1 Cool Down Zone) 3 45 Adjustable Tool Holder Light Magnifier & Board Holders ATH-1100A Adjustable Tool Holder LM-1000A Light Magnifier w Designed to work with the ATH-BASE Optional Base plate for ATH-1100A when used as a standalone unit. HCT-1000 or as part of the MRS-1100A System. w Uses the Advanced Head Assembly which features 4" of Z axis adjustment, 1/2" fine adjustment of the X & Y axis as well as 30 adjustment. w Features locking hand-piece retainer, Z axis stop and mounting configurations for stand-alone operation or integrated as part of the MRS-1100A. w Sturdy and easy to attach to the PCT-1000 Programmable Preheater when incorporated into the MRS System. w Can be attached to the PCT1000 or used as a standalone unit Board Holders Add on w For use as a standalone unit or as part of the MRS-1100A Sytem for increased visibility w Integrated light and magnifier w Features a 4x magnification lens and an integrated LED lighting system for shadow free illumination w LM-BP base plate included Technical Specifications Magnification Lighting Power Lens Size ESD Safe 4x 8 LEDs, white 24V DC 90mm diameter BH-2000 The BH-2000 is a free-standing board holder that provides a solid and stable base for a variety of PCB's. The unit features easily adjustable rails to accommodate boards 8" (203mm) x 12" (305mm). BH-100 Board Holder. Recommended for use with the PCT-100 Pre-heater BH-010 Integrated Boardholder for PCT-100 BH-1000 Post-Rail Board Holder. Includes: 4 posts, 2 rails with sliding clips, 4 support pins and flat-head support 46 BH-PK1000 Board Holder Pin Kit. Includes: 2 discs,2 long pins, 2 short pins PCT-100 Focused Convection Pre-heather The PCT-100 is a focused convection pre-heater that is designed to provide extra heat capacity for demanding applications. Unlike conventional pre-heaters, the PCT-100 Focused Convection Pre-heater directly targets the underside PCB providing a substantial thermal boost for lead- free processes. 1 Key Features & Benefits w For hand soldering, through-hole desoldering, hot air SMT rework, lead-free, multi-layer boards and assemblies with large ground planes w Improved process time and exceptional control of potentially damaging temperatures w Vented top plate allows the PCB to be placed directly over the heater for maximum heat transfer w Integrated or stand-alone board holder w Optional adjustable-angle arm rest Part No. PCT-100-11 PCT-100-21 PCT-101-11 PCT-101-21 PCT-102-11 PCT-102-21 PCT-103-11 1 1 2 2 3 3 PCT-103-21 PCT-1HE-11 PCT-1HE-21 BH-010 BH-100 PCT-AR PCT-ARPAD 4 5 Description Pre-heater 115V Pre-heater 230V Pre-heater 115V with Arm Rest Pre-heater 230V with Arm Rest Pre-heater 115V with Arm Rest and Boardholder Pre-heater 230V with Arm Rest and Boardholder Pre-heater 115V with Arm Rest and Integrated Boardholder Pre-heater 230V with Arm Rest and Integrated Boardholder Heating Element Replacement for PCT-100 115V Heating Element Replacement for PCT-100 230V Integrated Boardholder for PCT-100 (see page 40) Boardholder for PCT-100 Arm Rest for PCT-100 Replacement Pad for Arm Rest PCT-AR Technical Specifications 2 Input Voltage Heater Rating Storage Temperature Environmental Temperature 3 Air Flow Control Temperature 4 5 Surface Resistivity ESD Dimensions (L x W x H) Weight Certificate/Approvals 115 V (PCT-100-11) 230 V (PCT-100-21) 450 W -10C--60C (14F--140F) 0C--40C (32F--104F) 0.2 CFM (280 l/min) Variable up to 300C (572F) 106 - 1011 205 x 155 x 65 mm (8" x 6.1" x 2.6") 1.6 kg (3.5 lbs) cTUVus, CE 47 HCT-900 Hand Held Convection Tool The HCT-900 Hand Held Convection Tool offers a low cost, versatile rework solution for a wide variety of production and rework application challenges: w Rework a wide range of simple and complex SMT components w Rework pin in-hole devices such as sockets and connectors w Remove solder shorts and splashes by using it with solder braid and flux w Plastic applications such as applying shrink wrap to components Key Features & Benefits w Versatile Hot Air Tool for soldering and desoldering applications w Robust and compact design w Analog controls for both airflow and heat w Closed loop feedback circuit controls the temperature w Unique low noise air pump (less than 45 db) provides precise airflow control A closed loop feedback circuit allows the desired temperature to be achieved and maintained regardless of changes in the volume of airflow. w Fully ESD compliant Part No. Description HCT-900-21 230V Hand Held Convection Tool HCT-900-11 HCT-HE-11 HCT-HE-21 48 115V Hand Held Convection Tool Heating Element, Replacement, 115V Heating Element, Replacement, 230V The HCT-900 can be used for the removal and refitting of electronic components, including lead-free, from 0201 up to 304 pin QFP. HCT-900 Hand Held Convection Tool Nozzle Selection The HCT-900 is supplied with a standard single jet H-D50 (0.2", 5.0mm) nozzle. In addition, two rework nozzle kits, predefined for specific applications, are available, as well as a full selection of nozzles. NZKT-1 NZKT-2 Nozzle Kit for Chip Resistors, SOIC & TSOP Packages. Includes (one each): * H-D25 * H-SL16 * H-SL28 * H-TS48 * H-SOJ40 Nozzle Kit for PLCC, QFP & BQFP packages. Includes (one each): * H-P20 * H-P44 * H-P84 * H-Q1420 * H-Q2626 Model H-P20 H-P28 H-P32 H-P44 H-P52 H-P68 H-P84 H-Q07 H-Q10 H-Q14 H-Q1420 H-Q28 H-BQ23 H-Q3232 H-BQ38 H-Q2626 Technical Specifications Input Line Voltage Power Air Pump Type Air Flow Control Temperature Dimensions (L x W x H) Noise Level Surface Resistivity Weight Certification / Approvals H-S16 H-SL16 H-SL20 H-SL24 H-SL28 H-SL44 H-SOJ32 H-SOJ40 H-TS24 H-TS32 H-TS40 H-TS48 H-TSW24 H-TSW44 Model H-D25 H-D50 H-D120 Chip Type PLCC-20 PLCC-28 PLCC-32 PLCC-44 PLCC-52 PLCC-68 PLCC-84 QFP-48 QFP-44 QFP-52,80 QFP-64,80,100 QFP-120,128,144,160 BQFP-100 QFP-240 BQFP-196 QFP-208 SOIC 14,16 SOL 14,16 SOL 20,20J SOL 24,24J SOL 28 SOL 44 SOJ 32 SOJ 40 TSOP 20-24 TSOP 28-32 TSOP 40 TSOP 48 TSOP 20-24 TSOP 24-28/40-44 o A (mm) 2.5 (0.1") 5.0 (0.2") 12.0 (0.47") A mm (in) 11.9 (0.47") 14.5 (0.57") 16.9 (0.67") 19.5 (0.77") 21.0 (0.83") 27.1 (1.07") 32.4 (1.28") 8.4 (0.33") 13.4 (0.53") 17.3 (0.68") 23.4 (0.92") 31.2 (1.23") 22.4 (0.88") 34.5 (1.36") 37.7 (1.48") 29.8 (1.17") 6.8 (0.27") 10.6 (0.41") 10.6 (0.41") 10.6 (0.41") 10.6 (0.41") 16.0 (0.41") 13.5 (0.53") 13.5 (0.53") 17.0 (0.67") 21.0 (0.83") 21.0 (0.83") 21.0 (0.83") 10.2 (0.4") 12.7 (0.5") 230 V HCT-900-21 / 115V HCT-900-11 320 W Diaphragm 6-25 l/min 100C - 500C (212F - 932F) 210 x 170 x 140 mm (8.7" x 6.7" x 5.5") Less than 46 dBA Unit: 105 - 106. Hand-piece & tube: 107 - 1011 4.7Kg (10.4 lbs) cTUVus, CE B mm (in) 11.9 (0.46") 14.5 (0.57") 14.3 (0.56") 19.5 (0.77") 21.0 (0.83") 27.1 (1.07") 32.4 (1.28") 8.4 (0.33") 13.4 (0.53") 17.3 (0.68") 18.1 (0.71") 31.2 (1.23") 22.4 (0.88") 34.5 (1.36") 37.7 (1.48") 29.8 (1.17") 10.2 (0.4") 10.8 (0.43") 13.3 (0.52") 15.9 (0.63") 18.4 (0.72") 27.9 (1.1") 20.6 (0.81") 25.4 (1.0") 7.1 (0.28") 9.1 (0.36") 10.8 (0.43") 13.3 (0.52") 18.4 (0.72") 19.8 (1.78") 49 Portable Fume Extraction Systems BVX-100 Benchtop Single User Arm/Plenum System BVX-200 Two Stations Portable Filter Unit Key Features & Benefits Low noise unit Portable, single user fume extraction system No external ducting or compressor needed Unit easily fits on any bench-top or under-bench Innovative adaptor transforms the plenum into an arm Powerful 85m3/hr-airflow rate Immediate extraction of fumes, particles and vapors Two filtration configurations: heavy soldering and light dust or light duty organic solvent and adhesive applications w Bi-coloured LED light indicates when the filters are blocked and require replacing w w w w w w w w Part No. BVX-101 BVX-103 Description Bench-Top, single user arm/plenum system, Pre-HEPA-Gas Bench-Top, single user arm/plenum system, Pre-Gas FG-BVX FM-BVX FP-BVX Deep Bed Gas Filter Main Filter (Combined HEPA/Gas) Pre-Filter (Pack of 5) BVX-ADT BVX-IADT BVX-BCK BVX-CH01 BVX-TB01 Replacement Arm-To-Plenum Adaptor Inverted Arm Adaptor, ESD Safe Under Bench Mounting Bracket Connection hose, 50mm (2") diameter, 1.8m (6') long Table bracket with 2 C-clamps Filters Accessories Technical Specifications Static Pressure (suction force) Fan Capacity Flow Rate (with filter) Air Inlets/Number of Stations HEPA Efficiency Noise Level Dimensions (W x D x H) 50 Filters are easy to remove and replace. Weight Voltage Frequency Power Certification Key Features & Benefits w Two station design for dynamic fume extraction w New brushless motor, quiet operation w Complete portability, placed under or next to the bench-top w Fitted with 2x 50mm (2") arms or 1x 63mm (2.5") arm w Main filter has a HEPA efficiency of 99.97% at 0.3 micron, and an activated carbon filter to remove additional gases w Deep-bed gas filter for high capacity of gas filtration, such as cleaning with solvents or conformal coatings w Audible alarm informs operators when filters need replacing w Easy access on/off remote switch Part No. BVX-201 BVX-203 BVX-201-KIT BVX-201-KIT1 Description Filter unit for 2 stations, Pre-HEPA-Gas Filter unit for 2 stations, Pre-Deep Bed Gas Filter unit with 2 BVX-ARML, Pre-HEPA-Gas Filter unit with 2 BVX-ARM-K1, Pre-HEPA-Gas FP-BVX200 FM-BVX200 FG-BVX200 Pre-Filter (Pack of 5) Main Filter HEPA Carbon Deep Bed Gas Filter BVX-ARM-K1 BVX-ARM 760mm (30") with 1.8m (6') long hose & table bracket w/ C-clamps BVX-ARM 760mm (30") & table bracket w/ C-clamps Arm flexible ESD safe, 760mm (30") Arm flexible ESD safe, 1.5m (59") with arm clip Table bracket with 2 C-clamps Connection hose, 50mm (2") diameter, 1.8m (6') Connection hose, 50mm (2") diameter, 3.6m (12') Remote power switch (for use with BVX-200 only) Filters Accessories BVX-ARM-K2 BVX-ARM BVX-ARML BVX-TB01 BVX-CH01 BVX-CH02 RPS-1 Technical Specifications Pressure (suction force) 1250 PaStatic (5"WC) 110m3/hFan (65 Capacity cfm) Flowcfm) Rate (with filter) 85m3/h (50 Air Inlets/Number of Stations 1 99.97%HEPA at 0.3 Efficiency micron Level < 55 db Noise A (W x D x H) 300mm Dimensions x 230mm x 290mm (11.8" x 9.1" x 11.4") Weight 9kg (20lbs) 100-240Voltage VAC Frequency 50-60 Hz 85 watt Power Certification UL, CSA, CE Max duct run 850 Pa (3.5"WC) 250m3/h (150 cfm) 2 x 75m3/h (45 cfm) 2 99.97% at 0.3 micron < 55 db A 508mm x 254mm x 388mm (20" x 10" x 15.3") 9kg (20lbs) 100-240 VAC 50-60 Hz 85 watt UL, CSA, CE 3.6 m (12') Max duct run Multi-function Extraction Systems MFX-2200C Particle Fume Extraction System The multi-user MFX-2200C Fume Extraction System provides the ultimate performance in a compact size that easily fits under most workbenches. It is ideal for removing solder fumes and filtering laser fumes. Key Features & Benefits w Excellent air flow performance w Large, pleated pre-filter w HEPA filter rating of 99.97% at 0.3 micron w Casters as standard w Dust filter seal keeps filter housing clean w Minimum operating noise w Compact size, unit fits under most workbenches w Connects up to 4 Omniflex arms with rectangular nozzle (EA1122) or large hood (EA1126) w Connects up to 8 BVX arms or 8 Omniflex arms with tapered nozzle (EA1124) Part No. MFX-2200C-A MFX-2206C-A MFX-2200C-D MFX-2206C-D Filters Description Particle Fume Extraction System Analog 110V Particle Fume Extraction System Analog 230V Particle Fume Extraction System Digital 110V Particle Fume Extraction System Digital 230V AC2204 Top cover with 2 air inlets O100mm (4") and 2 air inlets O 63mm (2.5") FIL22P030 FIL22H070 Accessories Prefilter Pleated 60% Efficiency (Pack of 2) Combination Filter HEPA/Carbon Technical Specifications 110V Units 230V Units Air Inlet Openings 4 x O2.5" 4 x O63mm HEPA Efficiency 99.97% at 0.3 micron 99.97% at 0.3 micron Fan Capacity Flow Rate Static Pressure Power Supply Power Noise Level 600 cfm 400 cfm 4.5" WC Max 100-120VAC, 60Hz 400 Watt 58 dbA Dimensions (W x D x H) 17.7" x 20.7" x 26.4" Weight Certification Max duct run 93 lbs UL, CSA 100' Controls and Filter Monitor w w w w 900m3/h 600m3/h 1075 Pa 220-240VAC, 50Hz 400 Watt 58 dbA 450 x 525 x 670mm 43 Kg CE 30 m Unit On/Off Switch with power indicator Thermal overload protection Analog models with filter status gauge Digital models with filter status indicator lights and other control options MFX-2200G Gas Fume Extraction System The MFX-2200G Fume Extraction System has been specifically designed for the removal of gases and vapors from a range of heavy duty bench-top applications, including solvent cleaning, gluing/bonding and conformal coatings. Key Features & Benefits w High capacity gas filter cartridge ensures a long dwell-time of the gases inside the filter media w Large, pleated pre-filter w Casters as standard w Minimum operating noise w Provides air flow for two exhaust cabinets w The unit lid features 100mm (4") and 63mm (2.5") air inlet flanges suitable for the connection of exhaust arms or cabinets Part No. MFX-2200G-A MFX-2206G-A MFX-2200G-D MFX-2206G-D Filters Description Gas Fume Extraction System Analog 110V Gas Fume Extraction System Analog 230V Gas Fume Extraction System Digital 110V Gas Fume Extraction System Digital 230V AC2202 Top cover with 4 air inlets O 63mm (2.5") FIL22P040 FIL22G010 FIL22G020 Accessories Prefilter Pleated 85% Efficiency Gas Filter Cartridge 11kg (25lbs) Carbon Refill Kit 11kg (25lbs) Technical Specifications 110V Units Air Inlet Openings 2xO4" & 2xO2.5" Flow Rate 350 cfm Fan Capacity Static Pressure Power Supply 600 cfm 550m3/h 58 dbA 58 dbA 100-120VAC, 60Hz Weight 115 lbs Dimensions (W x D x H) 17.7" x 20.7" x 26.4" Max duct run 900m3/h 1075 Pa 400 Watt Certification 2xO100mm & 2xO63mm 4.5" WC Max Power Noise Level 230V Units UL, CSA 100' 220-240VAC, 50Hz 400 Watt 450 x 525 x 670mm 52 Kg CE 30 m Pleated PleatedPre-Filter Pre-Filter Gas Filter Gas Filter 11 kg (25 11kgIbs) (25 lbs) Activated Carbon Activated Carbon After-Filter After Filter 51 Omniflex & BVX Arms The Omniflex Arms (O63mm) are designed for higher airflow rates and effective fume capture from greater distances. A unique ball/socket design provides an unmatched flexibility in manoeuvring and positioning. The arms can be adjusted in working length or radius, simply by adding or removing Omniflex components. ESD conformance is ensured through the use of fully conductive material. Key Features & Benefits w 140m3/h (85cfm) air flow rating (varies with nozzle) w 63mm (2.5") diameter w 0.6m (24") long with optional extensions of 300mm (12") 1 2 4 3 Part No. EA1122 EA1124 EA1126 Q-AD426530 Q-AD426550 Q-AD426560 AC1101 AC1102 2 3 1 4 Description Omniflex Arm ESD with Rectangular Nozzle Omniflex Arm ESD with Tapered Nozzle Omniflex Arm ESD with Large Hood 350 x 212mm (14" x 8.5") Replacement nozzle - Rectangular Replacement nozzle - Tapered Replacement nozzle - Large Hood Damper for Omniflex Arm Omniflex Arm Extension 30cm (12") *BVX-200 series is only rated for one EA1122 arm, one EA1126 arm or two EA1124 arms. The BVX Arms (O50mm) are most economic solution while providing good airflow rates and high flexibility. The spiral rolled duct can be tightened in stiffness and can be positioned precisely. The BVX Arm-K2 kit includes a mounting plate and c-clamps for universal mounting. A Y-connection piece is available to connect two BVX Arms to one hose. Key Features & Benefits 5 75m3/h (45cfm) air flow rating 50mm (2") ducting with 40mm (1.75") nozzle 760mm (30") long BVX Arms compatible with all units Part No. BVX-ARM-K1 BVX-ARM-K2 BVX-ARM BVX-ARML 7 52 w w w w 5 Description 1 BVX-ARM 760mm (30") long with 1.8m (6') long hose and table bracket with C-clamps 1 BVX-ARM 760mm (30") long and table bracket with C-clamps Arm flexible ESD safe, 760mm (30") long Arm flexible ESD safe, 1.5m (59") long with arm clip Connection Hoses for Omniflex and BVX Arms 6 CH0251 CH0252 CH0253 AC2025 6 6 6 7 Connection Hose 2.5m xO63mm (8" x 2.5") with clamps Connection Hose 3.5m xO63mm (12" x 2.5") with clamps Connection Hose 7.5m xO63mm (25" x 2.5") with clamps Y-Piece for O63mm (2.5") hose with clamps Tip Extraction & Exhaust Cabinet BTX-208 Portable Tip Extraction Unit Key Features & Benefits w High performance extraction directly from the tip of any iron Iron Adapter Kits AC-FX1 w Easy extraction network configuration for up to 8 benches w Complete portability. Designed for under-bench installation Universal tip extraction iron adapter clip w Main filter has a HEPA efficiency of 99.97% at 0.3 micron, and an activated carbon filter to remove gases CONNECTION KITS: w Universal hose connection kit Individual Parts w Both pre- and main- filters can be changed independently w Plug-and-play ducting system for simple, flexible low cost solution and fast installations Part No. BTX-208 Description Filter Unit for 8 Tip Extraction Stations, Pre/HEPA/Gas FP-BVX200 FM-BVX200 Pre-Filters (pack of 5) Main Filter, HEPA 99.95% / Carbon Filters 1 2 3 4 5 - CONNECTION KITS Max number of stations when using 5.6mm tubes single-row bench double-row bench Flexible Hose O35mm (1.25") Coupling with 2 Glands 5.6mm 2 End Plug T-piece Connector Pipe Clip Roll of Vinyl Tape Technical Specifications Max. number of stations Flow Rate per station Noise Level Dimensions (W x D x H) Weight Flexible Hose 35mm x 2.5m (8') Long Flexible Hose 35mm x 5m (16') Long Flexible Hose 35mm x 7.5m (25') Long Couplings with 2 Glands 5.6mm (pack of 4) End Plug (Pack of 5) T-Piece Connector (pack of 2) Pipe Clip (pack of 10) BTX-CK4-50 4 8 Qty 5.0m (16") 4 2 1 5 1 BTX-CK4-75 4 8 Qty 7.5m (25') 2 1 5 1 < 55 db A 508mm x 254mm x 388mm (20" x 10" x 15.3") 9kg (20lbs) Max Duct Run 30m (100') Certification BTX-CK2-25 2 4 Qty 2.5m (8") 4 1 0 2 1 1 1 1 2 3 4 5 >28 l/min 100-240 VAC Power CH0121 CH0122 CH0123 AC-TX001-4 18566S-5 AC-TX002-2 19115S-10 Connection Kit for 2-4 stations with 2.5m (8') Long Hose Connection Kit for 4-8 stations with 5m (16') Long Hose Connection Kit for 4-8 stations with 7.5m (25') Long Hose 8 Voltage Frequency BTX-CK2-25 BTX-CK4-50 BTX-CK4-75 50-60 Hz 85 Watt UL/CSA/CE EC1800 Exhaust Cabinet The EC1800 is an ideal bench top exhaust cabinet for applications such as volatile vapors and gases with high toxic levels. A hinged and clear viewing panel maintains excellent visibility while at the same time reducing the airflow demand on the cabinet. Key Features & Benefits w Bench Top exhaust cabinet w Offers operators high levels of protection w Easy Assembly w Dimensions (W x D x H) 760 x 510 x 560mm (30" x 20" x 22") w Connection Flange O100mm (4") w Requires MFX-2200G-A/D Gas Fume Filtration System Part No. EC1800 CH0047 Description Exhaust Cabinet with clear viewing panel Connection hose 2.5m (8') Long O100mm (4") with Clamps 53 DX-250 /-350 Digital Dispensers DX-250 Series Digital Dispenser The DX-250 Series is a high performance Digital Dispenser. Complete with a range of accessories, the micro-air dispensing system unites affordability with high accuracy and repeatability for exceptional results. These user friendly fluid dispensing systems include a digital timer with a rotary control time knob for easy setup and a vacuum suck-back control for all viscosities of fluids. Key Features & Benefits w Small footprint and lightweight w Economical dispenser w Highly accurate and repeatable micro-air dispensing w Digital timer and vacuum controls w Available in two versions of operating pressure: 0 to 100 psi for general applications, and 0 to 15 psi for specific low viscosity applications w Packaged ready to use with a universal power supply, foot switch, air hose, sample tips, syringe barrels and adapter. w I/O Interface for robotic applications Part No. DX-250 DX-255 Description Digital Dispenser 0 to 100 psi (0 to 6.9 bar) Digital Dispenser 0 to 15 psi (0 to 1.0 bar) Technical Specifications Size (W x L x H) 152mm x 165mm x 178mm (6" x 6.5" x 7") Timing Range 0.020 to 60.000 seconds Weight Cycle Rate Timing Tolerances Input Voltage Input Frequency Cycle Mode I/O Interface Certification Warranty 54 1.2Kg (2.6 lb) 600 cycle/minute +/- 0.001% 100-240 VAC 50-60 Hz TIMED, PURGE Initiated by voltage or contact closure CE, TUV-GS, NRTL 1 year DX-350 Series Digital Dispenser The DX-350 Series is a microprocessor-driven and fully digital Dispenser. Intuitive to use, the DX-350 dispenses low, medium and high-viscosity fluids accurately and consistently. The firmware provides the option of programming up to 10 varied, sequenced or individual shots. The DX-350 includes an adjustable vacuum-driven "suckback" to control material "tailing" and waste. Key Features & Benefits w Small footprint and lightweight w 10 programmable dispense routines and 4 operating modes w Digital timer, pressure and vacuum read-outs w Accurate reproduction of sequences of beads or dots w Adjustable vacuum feature for controlling drips of fluid between dispense cycles w Available in two versions of operating pressure: 0 to 100 psi for general applications, and 0 to 15 psi for specific low viscosity applications w Packaged ready to use with a universal power supply, foot switch, air hose, sample tips, syringe barrels and adapter w I/O Interface for robotic applications Part No. DX-350 DX-355 Description Digital Dispenser 0 to 100 psi (0 to 6.9 bar) Digital Dispenser 0 to 15 psi (0 to 1.0 bar) Technical Specifications Size (W x L x H) Weight Cycle Rate Timing Range Timing Tolerances Input Voltage Input Frequency Memories Cycle Mode I/O Interface Certification Warranty 152mm x 165mm x 178mm (6" x 6.5" x 7") 1.2Kg (2.6 lb) 1200 cycle/minute 0.008 to 60.000 seconds +/- 0.001% 100-240 VAC 50-60 Hz 10 programmable TIMED, INTERRUPT, TEACH, PURGE Initiated by voltage or contact closure CE, TUV-GS, NRTL 1 year Dispensing Tips Gauge 14 15 18 20 21 22 23 25 27 30 32 34 TE Tips Series w Stainless-steel cannula with a double Helix polypropylene hub w Burr-free and electro-polished cannula for unobstructed and consistent material flow w Silicone and chloride free w Sold in packs of 50 1/4" (6.35mm) 918025-TE 920025-TE 921025-TE 922025-TE 923025-TE 925025-TE 927025-TE 930025-TE 932025-TE 934025-TE 1/2" (12.7mm) 914050-TE 915050-TE 918050-TE 920050-TE 921050-TE 922050-TE 923050-TE 925050-TE 927050-TE 930050-TE 1" (25.4mm) 914100-TE 915100-TE 918100-TE 920100-TE 921100-TE 922100-TE 923100-TE 1-1/2" (38.1mm) 914150-TE 915150-TE 918150-TE 920150-TE 921150-TE 922150-TE 923150-TE TE Bent Tip Series w Precision bent tips at 45 and 90 angles w Perfect for dispensing fluid in hard to reach places w Sold in packs of 50 1/2" (12.7mm)1-1/2" (38.1mm) Gauge 90 14 914050-90BTE 15 915050-90BTE 18 918050-90BTE 20 920050-90BTE 21 921050-90BTE 22 922050-90BTE 23 923050-90BTE 25 925050-90BTE 27 927050-90BTE 30 930050-90BTE 45 914050-45BTE 915050-45BTE 918050-45BTE 920050-45BTE 921050-45BTE 922050-45BTE 923050-45BTE 925050-45BTE 927050-45BTE 930050-45BTE Gauge 15 16 18 20 22 25 45 914150-45BTE 918150-45BTE 921150-45BTE Color Coding and Gauge For TE Series and TE Bent Tips Gauge Colour 14 Olive 15 Amber 18 Green 20 Pink 21 Purple 22 Blue 23 Orange 25 Red 27 Clear 30 Lavender 32 Yellow Gauge 16 18 22 I.D. (inches) 0.063 0.054 0.033 0.024 0.020 0.016 0.013 0.010 0.008 0.006 0.004 !.D.(mm) 1.600 1.371 0.838 0.610 0.508 0.406 0.330 0.254 0.203 0.152 0.102 Gauge 14 16 18 20 22 25 27 900-NK BT Series w Double Helix Brush Tips for "spread" applications such as glues and other materials. w Soft brush is made of Red Sable w Stiff brush is made of Nylon w Available in packs of 12. Soft Bristle 916BT-SOFT 918BT-SOFT 922BT-SOFT Stiff Bristle 916BT-STIFF 918BT-STIFF 922BT-STIFF Colour Grey Brown Pink Yellow Black Red TS-P Needle 915150-PTS 916150-PTS 918150-PTS 920150-PTS 922150-PTS 925150-PTS Colour Olive Grey Green Pink Blue Red Clear TT Needle 914125-DHUV 916125-DHUV 918125-DHUV 920125-DHUV 922125-DHUV 925125-DHUV 927125-DHUV TS-P Plastic Series Tips w Flexible tips allow access to hard to reach areas w 1-1/2" but length can also be customized w Ideal for CA applications w Both hub and cannula are made from polypropylene w Sold in packs of 50 TT Series Tips w Molded in high density polyethylene with UV light block additive w Include a double Helix luer lock hub w Tapered tip prevents blockage and increases the flow of high viscosity materials w Sold in packs of 50 Dispensing Tip Kit w Kit contains a selection of most popular TE, TE Bent and TT tips Dispensing Tip Kit 55 Dispensing Consumables NEW End Caps w Designed to seal large end of the syringe barrel w Ensure no contaminants come in contact with material during storage w Made from polyethylene w Available in packs of 50 Size 3cc 5cc 10cc 30/55cc Size End Cap 903-ECB 905-ECB 910-ECB 93055-ECB Air Powered Pistons w Wiper Pistons provide a seal for low to medium viscosity fluids w Straight Wall Pistons for reduced stringing with medium to high viscosity fluids w Both styles of pistons are made from polyethylene w Sold in packs of 50 3cc 5cc 10cc 30/55cc Wiper Piston (White) 903-WW 905-WW 910-WW 93055-WW Smooth Piston Tighter Piston Straight Wall (Red) 903-SWR 905-SWR 910-SWR 93055-SWR 56 55cc Easy Flow (Blue) 903-EFB 905-EFB 910-EFB 93055-EFB 700 Series Color Application Examples White Any fluid used on a mechanical rod/gun including UV Blue Straight Wall Piston Red Size 3cc 5cc 10cc 30cc NEW 955-N 900-ORTC 900-BTC 900-STC 955-D Black 903-B 905-B 910-B 930-B 955-B NEW w Packaged together in ready-to-use kits of 50 each (syringe and Wiper Piston, without piston inserted) Size 3cc 5cc 10cc 30cc 55cc SMA, Solder paste, viscous grease Dark Amber 903-D 905-D 910-D 930-D Tip Care Double Helix Thread, Orange Tip Care Double Helix Thread, Black Stand-up Tip Cap, Blue Syringe Assembly Kits Anaerobic, epoxy, flux, SMA, oil, silicone, UV Syringe barrels w Unique ultra-low draft of inner diameter yield high accuracy and stability w Industry compliant silicone / chloride free, low friction polypropylene w 3 colours: Natural for most generic applications, Amber for protection of UV/visible light block (up to 520nm), Black for total light block w Sold in packs of 50 Natural 903-N 905-N 910-N 930-N Tip Cap w Use to seal syringe barrel when not in use w Fits all syringe sizes w Blue stand up tip cap that enables the syringe barrel to stand upright w Made from polypropylene w Sold in packs of 50 Part No. 903-PL 903-PRD 903-PRL 905-PL 905-PRD 905-PRL 910-PL 910-PRD 910-PRL 930-PL 930-PRD 930-PRL Natural 903-NW 905-NW 910-NW 930-NW 955-NW Manual Syringe Barrels NEW w Provide simple and quick dispensing solutions without the need for compressed air w Molded from Polypropylene resin, manual plungers w Compatible with a wide range of dispensing fluids w Pistons are made from thermoplastic rubber w Available dry or with lubrication w Sold in packs of 50 Description Manual Plunger, 3cc Manual Piston Rubber, 3cc Manual Piston Rubber, Lub, 3cc Manual Plunger, 5cc Manual Piston Rubber, 5cc Manual Piston Rubber,Lub, 5cc Manual Plunger, 10cc Manual Piston Rubber, 10cc Manual Piston Rubber, Lub, 10cc Manual Plunger, 30cc Manual Piston Rubber, 30cc Manual Piston Rubber, Lub, 30cc Foot Valve Dispenser & Accessories 924-DFV Series Foot Valve Dispenser The 924-DFV Series Foot Valve Dispenser offers increased production combined with dispenser economy. Floor mounted, they have a built in pressure regulator, pressure gauge and a unique fast-dump, three-way air valve. Output rate and shot size are operator controlled. The 924-DFV is the ideal basic dispensing unit for most general applications of adhesives, sealants, coatings and compounds. The 924-DFV-VAC features a vacuum suck-back to prevent very thin materials from dripping to reduce tailing or stringing with thicker materials. Key Features & Benefits w w w w Ideal for applications where electricity is prohibited Robust design Floor mounted conserves bench space No programming required Part No. 924-DFV 924-DFV-VAC Description Foot Valve Dispenser Foot Valve Dispenser with Vacuum Technical Specifications Size (W x L x H) Weight Input Pressure Operating Pressure Cycle Mode Vacuum Force Warranty 124mm x 206mm x 121mm (8.1" x 4.9" x 4.7") 1.8Kg (4 lb) 100 psi max (6.9 bar) Up to 100 psi (6.9 bar) Manual Up to 15" of Hg (924-DFV-VAC only) 1 year Receiver Head Assembly w Connecting link between time/pressure controllers and Syringe assemblies w Provides a safe connection for accident proof dispensing w Available with 3 or 6 feet of tubing w Includes: receiver head with O-ring, tubing and male quick connector w Receiver heads are made of Delrin(R) w Sold individually Size 3cc 5cc 10cc 30/55cc 3' Hose 903-3RHB 905-3RHB 910-3RHB 93055-3RHB 6' Hose 903-6RHB 905-6RHB 910-6RHB 93055-6RHB EPR O-ring P3015EPK P3016EPK P3017EPK P3018EPK VITON O-ring P3019VPK P3020VPK P3021VPK P3022VPK Replacement O-rings for Receiver Head w Sold in packs of 10 Size 3cc 5cc 10cc 30/55cc Size 10cc 30cc Manual Syringe Gun w Lightweight barrel applicator gun w Provides excellent control for medium/high viscosity products w Easy to use. No dripping or mess Manual Syringe Gun 910-MSG 930-MSG Vacuum Pencil Plunger Rod 71000ROD 73000ROD w Use for pick and place function w Stand-alone vacuum pick-up requires shop air w Optional Mixed Kit of Vacuum Cups also available TS8120 Syringe Holder Vacuum Pick Up Assembly w Use for 900 Series syringes SH-300 DX9010 Syringe Holder Finger Switch Assembly w Use with OKi dispensers and syringes in place of a foot pedal w Provides control at your finger tip Finger Switch Assembly for DX Series Dispenser 57 2013 C ATA L O G I S S U E 0 1 performance is a leading global brand of bench tool solutions delivering the optimal balance of and reliability for the electronics production assembly. Visit our new website: www.metcal.com Metcal and OKi are brands of BRO-MET-13