5198 tyco Terminal Junction System (MIL-T-81714 and Commercial) AMP Electronics Performance Specifications Voltage Rating Sizes 22, 20, 16, 12 Altitude DWwY" Working Voltage Sea level 1,500 V 600 V 70,000 Feet** 600 V 300 V Size 21 (22HD} Altitude pwv* Working Voltage Sea Level 1,000 V 600 V 70,000 Feet** 325 V 306 V * DWV = Dielectric Withstanding Voltage ** 121 ,336m] Contact Voltage Drop (Max.) Contact Test After Size Current {initial Conditioning 21 (22HD) 5.0A 55V 65V 22 5.0A 45V 50V 20 7.5A 45 50V 16 13.0A 50V 55 V 12 23.0 A 40V 45V The MV drop is measured across an adjacent bussed pair of wire contacts. Operating Temperature Range Class Minimum Maximum D -65C (-85F) +200C (+392F) Altitude Immersion Insulation resistance shall not fall below 5,000 megohms after being subjected to three, 70,000-foot [21,336m] altitude immersion cycles in salt water. Fluid Immersion Class D-Extended fluid type Fluid MIL-H-5606 Hydraulic fluid MIL-L-23699 Lubricating oi MIL-T-5624 Aviation fuel MIL-L-7808 Lubrication oil MiL-A-8243 Anti-ice fluid MIL-C-25769 Cleaning fluid Skydrol 500A & 500B Aerosafa 2300 & 2300W Flyjat ul Esso Oil Turbo 25 Moisture Resistance High Humidity (95% RH) 100 megohms min. After Drying24 hours 1,000 megohms min. Durability No performance degradation after 10 cycles of contact insertion/removal. Vibration Class D Sine, MIL-STE-202, method 204 condition G Random, MIL-STD-1344, method 2005. Shock Class D MIL-STO-1344, Method 2004 (300 G, 3 milliseconds duration, half-sine), -_ ae ae ed Contacts, Sealing Plugs and Assembly Tools Contacts and Sealing Plugs J (=o ES | ae _f fee ~~ 3 <_________- Direction of Insertion | Part Numbers Size Pin Contacts Sealing Plugs Commercial Military Commercial Military 24(22HD) 592413-1 M39029/1-507 592104-4 MS27488-22 a2 3-592404-1 M39029/1-100 592104-1 MS27488-20 20 2-592404-1 M39029/1-104 592104-1 MS27488-20 16 4-592404-1 M39029/1-102 592104-2 MS27488-16 12 592404-1 M39029/1-103 92104-3 MS27488-12 Insertion/Removal Tools . Part Numbers Wire Contact Finished Turret or Size Commercial Milltary Golor Gage Wire Dia. Gear Positioner 21(22HD) = Mg1969/14-01 Grn/wh 28-22 .030-.054 [.76-1.37] M22520/2-01 M22520/2-32 22 92105-1 M81969/14-11 RdWwnh 26-22 .034-.066 (.86-1.68] M22520/2-01 M22520/2-11 20 592105-1 Me1969/14-11 RaW 24-20 03.089 .97-2.11] M22520101 MB2S20/t-02 16 = Ma81969/14-03 Blue/Wh 20-16 -060-.101 (1.52-2.57] M22520/1-01 M22520/1-02 12 Ma1969/14-04 YelWh 14-12 .O87-.147 [2.21-3.73] M22520/1-01 M22520/1-02 * Colored end for contact insertion; white end for release/removal. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. = Catalog 1308940 Revised 5-03 reference purposes www.tycoelectronics.com Dimensions are shown for Specifications subject . to change. South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-B967 USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 only.