Pre-Insulated Sealed Terminals and Splices Catalog 82602 Revised 12-02 Product Facts Moisture-proof seal prevents corrosion Insulation allows visual examination Seals out moisture and provides exceptional wire insulation support One piece assembly allows fast, easy terminations Recognized under the Component Program of Underwriters Laboratories Inc. AMP Pre-Insulated Sealed Connectors are environmentally sealed to prevent corrosion from fluids and vapors. Color-coded polyolefin heat-shrinkable sleeves impart exceptional insulation and wire support. Heavy duty insulation permits visual inspection. Available tooling provides a firm mechanical crimp, assuring electrical integrity. Need more information? Call Technical Support at the numbers listed below. Technical Support is staffed with specialists well versed in Tyco Electronics products. They can provide you with: Technical Support Catalogs Technical Documents Product Samples Tyco Electronics Authorized Distributor Locations (c) Copyright 1993 and 2002 by Tyco Electronics Corporation. All rights reserved. AMP and TYCO are trademarks. 1 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support-Refer to back cover. www.tycoelectronics.com Catalog 82602 Pre-Insulated Sealed Terminals and Splices Revised 12-02 Ring Tongue Terminals Wire Size Range: AWG 22 to 8 [0.26 to 10.5 mm2] CMA 509 to 20,800 Material Body -- Copper Insulation -- Polyolefin Plating -- Tin UL 486 A AWG [mm2] CMA 22-18 [0.26-0.96] 509-1,900 16-14 [1.04-2.62] 2,050-5,180 12-10 [2.62-6.64] 5,180-13,100 8 [6.64-10.5] 13,100-20,800 Stud Size Dimensions W L Max. Tongue Material Thickness Max. Max. Wire Insulation Part Number Package Quantity 55846-1 8-55846-2 55847-1 8-55847-2 55848-1 8-55848-2 55849-1 8-55849-2 55850-1 8-55850-2 55851-1 8-55851-2 55852-1 8-55852-2 55853-1 8-55853-2 55854-1 8-55854-2 55855-1 8-55855-2 55856-1 8-55856-3 55857-1 8-55857-3 55858-1 8-55858-3 55859-1 8-55859-3 55860-1 8-55860-3 55861-1 8-55861-3 55862-1 8-55862-5 55863-1 8-55863-5 55864-1 8-55864-5 55865-1 8-55865-5 1000 50 1000 50 1000 50 1000 50 1000 50 1000 50 1000 50 1000 50 1000 50 1000 50 500 25 500 25 500 25 500 25 500 25 500 25 1000 10 1000 10 1000 10 1000 10 6 M3.5 .25 6.35 1.248 31.70 .032 .81 .170 4.32 8 M4 .31 7.87 1.268 32.21 .032 .81 .170 4.32 10 .31 7.87 1.268 32.21 .032 .81 .170 4.32 1/4 M6 .47 11.94 1.468 37.29 .032 .81 .170 4.32 6 M3.5 .31 7.87 1.188 30.18 .034 .86 .190 4.83 8 M4 .31 7.87 1.218 30.94 .034 .86 .190 4.83 10 .31 7.87 1.218 30.94 .034 .86 .190 4.83 1/4 M6 .46 11.68 1.448 36.78 .034 .86 .190 4.83 5/16 M8 .46 11.68 1.448 36.78 .034 .86 .190 4.83 3/8 .53 13.46 1.478 37.54 .034 .86 .190 4.83 8 M4 .37 9.40 1.408 35.76 .042 1.07 .240 6.10 10 .37 9.40 1.408 35.76 .042 1.07 .240 6.10 1/4 M6 .52 13.21 1.598 40.59 .042 1.07 .240 6.10 5/16 M8 .52 13.21 1.598 40.59 .042 1.07 .240 6.10 3/8 .59 14.99 1.658 42.11 .042 1.07 .240 6.10 1/2 M12 .72 18.29 1.728 43.89 .042 1.07 .240 6.10 10 .59 14.99 1.743 44.27 .047 1.19 .310 7.87 1/4 M6 .59 14.99 1.743 44.27 .047 1.19 .310 7.87 3/8 .59 14.99 1.743 44.27 .047 1.19 .310 7.87 1/2 M12 .87 22.10 2.338 59.39 .047 1.19 .310 7.87 Note: 1. Part numbers are shown standard quantity over small packaging quantity. 2 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support-Refer to back cover. www.tycoelectronics.com Catalog 82602 Pre-Insulated Sealed Terminals and Splices Revised 12-02 Spade Terminals, Butt Splices and 250 Series FASTON Terminals Spade Terminals Wire Size Range: AWG 22 to 10 [0.26 to 6.64 mm2] CMA 509 to 13,100 Material Body -- Copper Insulation -- Polyolefin Plating -- Tin AWG [mm2] CMA 22-18 [0.26-0.96] 509-1,792 16-14 [1.04-2.62] 2,050-5,180 12-10 [2.62-6.64] 5,180-13,100 Dimensions W L Max. Stud Size Tongue Material Thickness Max. Max. Wire Insulation Part Number Package Quantity 55866-1 8-55866-2 55867-1 8-55867-2 55868-1 8-55868-2 55869-1 8-55869-2 55870-1 8-55870-2 55871-1 8-55871-2 55872-1 8-55872-3 55873-1 8-55873-3 1000 50 1000 50 1000 50 1000 50 1000 50 1000 50 500 25 500 25 6 M3.5 .32 8.13 1.228 31.19 .032 .81 .170 4.32 8 M4 .32 8.13 1.228 31.19 .032 .81 .170 4.32 10 .32 8.13 1.228 31.19 .032 .81 .170 4.32 6 M3.5 .38 9.65 1.258 31.95 .034 .86 .190 4.83 8 M4 .38 9.65 1.258 31.95 .034 .86 .190 4.83 10 .38 9.65 1.258 31.95 .034 .86 .190 4.83 8 M4 .38 9.65 1.388 36.26 .042 1.07 .240 6.10 10 .38 9.65 1.388 36.26 .042 1.07 .240 6.10 Note: 1. Part numbers are shown standard quantity over small packaging quantity. Butt Splices Wire Size Range: AWG 22 to 8 [0.26 to 10.5 mm2] CMA 509 to 20,800 Material Body -- Copper Insulation -- Polyolefin Plating -- Tin UL 486 C AWG [mm2] CMA 22-18 [0.26-0.96] 509-1,900 16-14 [1.04-2.62] 2,050-5,180 12-10 [2.62-6.64] 5,180-13,100 8 [6.64-10.5] 13.100-20,800 Stud Size L Max. Max. Wire Insulation Part Number Package Quantity BS 1.606 40.79 .170 4.32 55824-1 8-55824-2 1000 50 BS 1.606 40.79 .190 4.83 55825-1 8-55825-2 1000 50 BS 1.796 45.62 .240 6.10 55826-1 8-55826-3 500 25 BS 1.856 47.14 .310 7.87 55845-1 8-55845-5 100 10 Part Number 55889-1 8-55889-3 55888-1 8-55888-3 Package Quantity 1000 25 1000 25 Note: 1. Part numbers are shown standard quantity over small packaging quantity. 250 Series FASTON Terminals Wire Size Range: AWG 16 to 14 Description Series L Max. Max. Wire Insulation Receptacle .250 x .032 1.600 40.64 .190 4.83 Tab .250 x .032 1.600 40.64 .190 4.83 Note: 1. Part numbers are shown standard quantity over small packaging quantity. 3 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support-Refer to back cover. www.tycoelectronics.com Catalog 82602 Pre-Insulated Sealed Terminals and Splices Revised 12-02 Seal 'N Splice Kits Kit No. 55892-1 Application Tooling Use Part Number 55893-1 for 22-10 Use Part Number 55894-1 for 16-8 Support Services Central America South America Other Latin/South American Countries United States Canada Mexico Technical Support 1-800-522-6752 1-905-470-4425 01-800-733-8926 52-55-5-729-0425 55-11-3611-1514 57-1-240-9396 Tooling Assistance 1-800-522-6752 1-905-470-4425 01-800-733-8926 52-55-5-366-0224 55-11-4034-6021 57-1-240-9396 Customer Service 1-800-522-6752 1-905-475-6222 01-800-733-8926 52-55-5-729-0431 55-11-3611-1311 57-1-240-9396 Product Information by FAX 1-800-522-6752 1-800-245-4356 01-800-733-8926 52-55-5-729-0431 57-1-240-9396 1-717-986-3500 4 82602-2.5M-LUG-FP-12-02 Tyco Electronics Corporation www.tycoelectronics.com