11
Pre-Insulated Sealed Terminals and Splices
Catalog 82602 Revised 12-02
Dimensions are in inches and Dimensions are shown for Technical Support–Refer www.tycoelectronics.com
millimeters unless otherwise reference purposes only. to back cover.
specified. Values in brackets Specifications subject
are metric equivalents. to change.
Product Facts
Moisture-proof seal
prevents corrosion
Insulation allows visual
examination
Seals out moisture and
provides exceptional wire
insulation support
One piece assembly allows
fast, easy terminations
Recognized under the
Component Program of
Underwriters
Laboratories Inc.
AMP Pre-Insulated Sealed
Connectors are environ-
mentally sealed to prevent
corrosion from fluids and
vapors. Color-coded
polyolefin heat-shrinkable
sleeves impart exceptional
insulation and wire support.
Heavy duty insulation
permits visual inspection.
Available tooling provides a
firm mechanical crimp,
assuring electrical integrity.
Need more information?
Call Technical Support at
the numbers listed below.
Technical Support is staffed
with specialists well versed
in Tyco Electronics products.
They can provide you with:
Technical Support
Catalogs
Technical Documents
Product Samples
Tyco Electronics
Authorized Distributor
Locations
© Copyright 1993 and 2002 by
Tyco Electronics Corporation.
All rights reserved.
AMP and TYCO are trademarks.
2
Ring Tongue Terminals
Pre-Insulated Sealed Terminals and Splices Catalog 82602
Revised 12-02
Dimensions are in inches and Dimensions are shown for Technical Support–Refer www.tycoelectronics.com
millimeters unless otherwise reference purposes only. to back cover.
specified. Values in brackets Specifications subject
are metric equivalents. to change.
Wire Size Range:
AWG 22 to 8
[0.26 to 10.5 mm2]
CMA 509 to 20,800
Material
Body — Copper
Insulation — Polyolefin
Plating — Tin
UL 486 A AWG Dimensions Tongue
[mm2]Stud W L Material Max. Wire Part Package
CMA Size Max. Thickness Max. Insulation Number Quantity
6.25 1.248 .032 .170 55846-1 1000
M3.5 6.35 31.70 .81 4.32 8-55846-2 50
8.31 1.268 .032 .170 55847-1 1000
22–18 M4 7.87 32.21 .81 4.32 8-55847-2 50
[0.26–0.96] 10 .31 1.268 .032 .170 55848-1 1000
509–1,900 7.87 32.21 .81 4.32 8-55848-2 50
1/4 .47 1.468 .032 .170 55849-1 1000
M6 11.94 37.29 .81 4.32 8-55849-2 50
6.31 1.188 .034 .190 55850-1 1000
M3.5 7.87 30.18 .86 4.83 8-55850-2 50
8.31 1.218 .034 .190 55851-1 1000
M4 7.87 30.94 .86 4.83 8-55851-2 50
10 .31 1.218 .034 .190 55852-1 1000
16–14 7.87 30.94 .86 4.83 8-55852-2 50
[1.04–2.62] 1/4 .46 1.448 .034 .190 55853-1 1000
2,050–5,180 M6 11.68 36.78 .86 4.83 8-55853-2 50
5/16 .46 1.448 .034 .190 55854-1 1000
M8 11.68 36.78 .86 4.83 8-55854-2 50
3/8 .53 1.478 .034 .190 55855-1 1000
13.46 37.54 .86 4.83 8-55855-2 50
8.37 1.408 .042 .240 55856-1 500
M4 9.40 35.76 1.07 6.10 8-55856-3 25
10 .37 1.408 .042 .240 55857-1 500
9.40 35.76 1.07 6.10 8-55857-3 25
1/4 .52 1.598 .042 .240 55858-1 500
12–10 M6 13.21 40.59 1.07 6.10 8-55858-3 25
[2.62–6.64] 5/16 .52 1.598 .042 .240 55859-1 500
5,180–13,100 M8 13.21 40.59 1.07 6.10 8-55859-3 25
3/8 .59 1.658 .042 .240 55860-1 500
14.99 42.11 1.07 6.10 8-55860-3 25
1/2 .72 1.728 .042 .240 55861-1 500
M12 18.29 43.89 1.07 6.10 8-55861-3 25
10 .59 1.743 .047 .310 55862-1 1000
14.99 44.27 1.19 7.87 8-55862-5 10
1/4 .59 1.743 .047 .310 55863-1 1000
8M6 14.99 44.27 1.19 7.87 8-55863-5 10
[6.64–10.5] 3/8 .59 1.743 .047 .310 55864-1 1000
13,100–20,800 14.99 44.27 1.19 7.87 8-55864-5 10
1/2 .87 2.338 .047 .310 55865-1 1000
M12 22.10 59.39 1.19 7.87 8-55865-5 10
Note: 1. Part numbers are shown standard quantity over small packaging quantity.
Dimensions are in inches and Dimensions are shown for Technical Support–Refer www.tycoelectronics.com
millimeters unless otherwise reference purposes only. to back cover.
specified. Values in brackets Specifications subject
are metric equivalents. to change.
33
Spade Terminals, Butt Splices and 250 Series FASTON Terminals
Pre-Insulated Sealed Terminals and Splices Catalog 82602
Revised 12-02
Butt Splices
Wire Size Range:
AWG 22 to 8
[0.26 to 10.5 mm2]
CMA 509 to 20,800
Material
Body — Copper
Insulation — Polyolefin
Plating — Tin
UL 486 C
AWG
[mm2]Stud L Max. Wire Part Package
CMA Size Max. Insulation Number Quantity
22–18 55824-1 1000
[0.26–0.96] BS 1.606 .170
509–1,900 40.79 4.32 8-55824-2 50
16–14 55825-1 1000
[1.04–2.62] BS 1.606 .190
2,050–5,180 40.79 4.83 8-55825-2 50
12–10 55826-1 500
[2.62–6.64] BS 1.796 .240
5,180–13,100 45.62 6.10 8-55826-3 25
855845-1 100
[6.64–10.5] BS 1.856 .310
13.100–20,800 47.14 7.87 8-55845-5 10
Note: 1. Part numbers are shown standard quantity over small packaging quantity.
250 Series FASTON
Terminals
Wire Size Range:
AWG 16 to 14
Description Series L Max. Wire Part Package
Max. Insulation Number Quantity
Receptacle .250 x .032 1.600 .190 55889-1 1000
40.64 4.83 8-55889-3 25
Tab .250 x .032 1.600 .190 55888-1 1000
40.64 4.83 8-55888-3 25
Note: 1. Part numbers are shown standard quantity over small packaging quantity.
Spade Terminals
Wire Size Range:
AWG 22 to 10
[0.26 to 6.64 mm2]
CMA 509 to 13,100
Material
Body — Copper
Insulation — Polyolefin
Plating — Tin
AWG Dimensions Tongue
[mm2]Stud W L Material Max. Wire Part Package
CMA Size Max. Thickness Max. Insulation Number Quantity
6.32 1.228 .032 .170 55866-1 1000
22–18 M3.5 8.13 31.19 .81 4.32 8-55866-2 50
[0.26–0.96] 8.32 1.228 .032 .170 55867-1 1000
509–1,792 M4 8.13 31.19 .81 4.32 8-55867-2 50
10 .32 1.228 .032 .170 55868-1 1000
8.13 31.19 .81 4.32 8-55868-2 50
6.38 1.258 .034 .190 55869-1 1000
16–14 M3.5 9.65 31.95 .86 4.83 8-55869-2 50
[1.04–2.62] 8.38 1.258 .034 .190 55870-1 1000
2,050–5,180 M4 9.65 31.95 .86 4.83 8-55870-2 50
10 .38 1.258 .034 .190 55871-1 1000
9.65 31.95 .86 4.83 8-55871-2 50
12–10 8.38 1.388 .042 .240 55872-1 500
[2.62–6.64] M4 9.65 36.26 1.07 6.10 8-55872-3 25
5,180–13,100 10 .38 1.388 .042 .240 55873-1 500
9.65 36.26 1.07 6.10 8-55873-3 25
Note: 1. Part numbers are shown standard quantity over small packaging quantity.
4
Seal ’N Splice Kits
Pre-Insulated Sealed Terminals and Splices Catalog 82602
Revised 12-02
Kit No. 55892-1
Application Tooling
Use Part Number 55893-1 for 22-10
Use Part Number 55894-1 for 16-8
82602–2.5M–LUG–FP–12-02 Tyco Electronics Corporation
www.tycoelectronics.com
Other Latin/South
United States Canada Mexico Central America South America American Countries
1-800-522-6752 1-905-470-4425 01-800-733-8926 52-55-5-729-0425 55-11-3611-1514 57-1-240-9396
1-800-522-6752 1-905-470-4425 01-800-733-8926 52-55-5-366-0224 55-11-4034-6021 57-1-240-9396
1-800-522-6752 1-905-475-6222 01-800-733-8926 52-55-5-729-0431 55-11-3611-1311 57-1-240-9396
1-800-522-6752 1-800-245-4356 01-800-733-8926 52-55-5-729-0431 1-717-986-3500 57-1-240-9396
Technical Support
Tooling Assistance
Customer Service
Product Information by FAX
Support Services