RT061412SNHK - AMPHENOL - Datasheet.Live

KPTC - NG

INDUSTRIAL CONNECTORS

KCNG-2/899

KPTC-NG

Introduction

The miniature circular connectors series KPTC -NG (New Generation) from Cannon are especially

used in the machine and in the systems industries. The connectors shown in this catalogue fulfill

the CE regulations referring to EMC requirements. They extend the well-known KPTC product range.

T o keep up with the market trends and for logistic reasons Cannon offers nickel for the shell plating.

Connectors KPTC are preferably designed for the usage with crimp contacts. However, also solder

contacts are available. The standard order reference number does not include contacts. For automatic

processing the contacts are to be ordered separately. All contacts are gold plated.

For fast and reliable attachment of the shielding screen the new universal endbell can be applied. It

replaces the usual PG adapters. The shielding screen is fixed by a snap-in mechanism and firmly

pressed against the true endbell. Sealing acc to IP67 is achieved by a V-shaped cable seal which

equals cold flux of the cable jacket. Cable strain relief is achieved by a cable grip.

Note:

Endbells described in our catalogue KPTC Connectors should not be used with the KPTC-NG

connectors described in this catalogue.

Contents

T echnical Data ................................................................................................................................ 3

How to order .................................................................................................................................. 4

Contact Arrangements .................................................................................................................... 5

Insulator Positions ......................................................................................................................... 5

Connectors ..................................................................................................................................... 6

Accessories .................................................................................................................................... 8

Mounting Dimensions .................................................................................................................... 10

Components ................................................................................................................................... 11

T ooling ............................................................................................................................................ 11

Universal Endbell ............................................................................................................. ............... 12

Product Safety ................................................................................................................ ................ 13

KPTC-NG

3Subject to changes

Electrical Data

Number of contacts 6 bis 26

Wire size 0,4 – 0,75 mm2 (contact size 20), 1,0 – 2,0 mm2 (contact size 16)CNG-1/1298

Termination type Crimp technique (Mod. MB), Solder technique (Mod. MA)

Contact rating Size Rated current A Test current A Millivolt drop mV

20 7,5 7,5 below 55

16 22,0 13,0 below 50

Voltage data Test voltage Service class Veff V=

at sea level 1 1500 2100

2 2300 3200

at 21336 m 1 375 535

2 550 770

The operating voltage is to be selected acc to VDE 0110

Note

When the connectors in this catalogue are used for voltages greater than 50 Volts and have touchable

conductive shell parts they must be used in accordance with the safety regulations DIN VDE Part

410; IEC 60364-4-41. This regulation basically dictates that the power sour ce should be turned off

before any mating and unmating of the connector, this regulation does not provide for protection

against electrical shock when mating and unmating the connectors in the live condition.

Technical Data

Material and Finish KPTC Standard KPTC-NG

Shell Aluminum alloy, nickel plated Zinc alloy, nickel plated

Insulator Polychloroprene Polychloroprene

Grommet and seal Polychloroprene ECO

Contacts Copper alloy, hard gold or hard silver plated Copper alloy, hard gold or hard silver plated

Mechanical Data

Shell styles 0 - Wall mounting receptacle 0 - Wall mounting receptacle

2 - Box mounting receptacle 6 - Straight plug

6 - straight plug

7 - Jam nut receptacle 7 - Jam nut receptacle (under preparation)

Shell sizes 8 - 24 10 - 16 (18 and 20 under preparation)

Polarisation / Coupling five keyways / 3-point bayonet coupling

Service classes E - Grommet seal IN - Universal endbell optional

F - Grommet seal with strain relief

Water tightness Acc to VG 95319 Part 2, Test Nr. 5.9.2

For service classes A to E, J to W, Z1, Z2, Z3 and gaskets style A and B

Test pressure 0,2 bar overpressure, Test duration 48 h

Test temperature 25 ± 0,3°C

The connector shall be free of moisture

KPTC-NG

Series

Cannon designation

Shell Style

0IN - Wall Receptacle

6IN - Straight Plug

Shell Size

10, 12, 14, 16 (18, 20 under preparation)

Contact Arrangement

see page 6

Contact Type

P - Pin

S - Socket

Alternate Insert Position

W, X, Y, Z (Normal position not indicated,

see page 5)

Finish

C - 5 µm nickel

Modification

F42 - without endbell

Optional Modifications

MA - Connector with solder contact

MB - Connector with crimp contact

Note

In this catalogue all order reference numbers are

listed on page 6 – 9.

Connectors are delivered without contacts. For

contacts Optional Modifications.

KPTC 6IN 12 - 14 P - C F42

How to order

KPTC-NG

5Subject to changes

Shell size Contact Contact Insulator Positions

number arrangement V W X Y Z

10 6 10-6 - 90 - - -

12 3 12-3 - - 180 -

10 12-10 - 60 155 270 295

14 5 14-5 - 40 92 184 273

12 14-12 - 43 90 - -

15 14-15 - 17 110 155 234

19 14-19 - 30 165 315 .

16 8 16-8 - 54 152 180 331

23 16-23 - 158 270 - -

26 16-26 - 60 - 275 338

Insulator Positions

The diagram shows alternate insert positions.

Six positions N, V, W, X, Y and Z differ in the

degree of rotation for the various connector sizes

and contact arrangements.

The table indicates the exact degree of rotation

for each contact arrangement.

Contact Arrangements See page 6

KPTC-NG

Contact arrangement Contact number Order reference Order reference

Crimp contacts Free connectors with shielded

universal endbell

(delivered without contacts)

10-6P 6 X # 20 430-8560-404 KPTC6IN10-6P-C

10-6S 6 X #20 031-8704-508 KPTC6IN10-6S-C

12-3P 3 x # 16 430-8560-406 KPTC6IN12-3P-C

12-3S 3 x # 16 031-8704-502 KPTC6IN12-3S-C

12-10P 10 x # 20 430-8560-404 KPTC6IN12-10P-C

12-10S 10 x # 20 031-8704-508 KPTC6IN12-10S-C

12-14P 14 X # 20 430-8560-404 KPTC6IN12-14P-C

12-14S 14 x # 20 031-8704-508 KPTC6IN12-14S-C

14-5P 5 x # 16 430-8560-406 KPTC6IN14-5P-C

14-5S 5 x # 16 031-8704-502 KPTC6IN14-5S-C

14-12P 8 x # 20 430-8560-404 KPTC6IN14-12P-C

4 x # 16 430-8560-406

14-12S 8 x # 20 031-8704-508 KPTC6IN14-12S-C

4 x # 16 031-8704-502

14-15P 14 x # 20 430-8560-404 KPTC6IN14-15P-C

1 x # 16 430-8560-406

14-15S 14 x # 20 031-8704-508 KPTC6IN14-15S-C

1 x # 16 031-8704-502

14-19P 19 x # 20 430-8560-404 KPTC6IN14-19P-C

14-19S 19 x # 20 031-8704-508 KPTC6IN14-19S-C

16-8P 8 x # 16 430-8560-406 KPTC6IN16-8P-C

16-8S 8 x # 16 031-8704-502 KPTC6IN16-8S-C

16-23P 22 x # 20 430-8560-404 KPTC6IN16-23P-C

16-23S 1 x # 16 031-8704-508 KPTC6IN16-23S-C

16-26P 26 x # 20 430-8560-404 KPTC6IN16-26P-C

16-26S 26 x # 20 031-8704-508 KPTC6IN14-26S-C

KPTC-NG

7Subject to changes

Order reference Order reference Order reference

Free connectors without Fixed connector with shielded Connectors without endbell

endbell universal endbell

(delivered without contacts) (delivered without contacts) (delivered without contacts)

KPTC6IN10-6P-C-F42 KPTC0IN10-6P-C KPTC0IN10-6P-C-F42

KPTC6IN10-6S-C-F42 KPTC0IN10-6S-C KPTC0IN10-6S-C-F42

KPTC6IN12-3P-C-F42 KPTC0IN12-3P-C KPTC0IN12-3P-C-F42

KPTC6IN12-3S-C-F42 KPTC0IN12-3S-C KPTC0IN12-3S-C-F42

KPTC6IN12-10P-C-F42 KPTC0IN12-10P-C KPTC0IN12-10P-C-F42

KPTC6IN12-10S-C-F42 KPTC0IN12-10S-C KPTC0IN12-10S-C-F42

KPTC6IN12-14P-C-F42 KPTC0IN12-14P-C KPTC0IN12-14P-C-F42

KPTC6IN12-14S-C-F42 KPTC0IN12-14S-C KPTC0IN12-14S-C-F42

KPTC6IN14-5P-C-F42 KPTC0IN14-5P-C KPTC0IN14-5P-C-F42

KPTC6IN14-5S-C-F42 KPTC0IN14-5S-C KPTC0IN14-5S-C-F42

KPTC6IN14-12P-C-F42 KPTC0IN14-12P-C KPTC0IN14-12P-C-F42

KPTC6IN14-12S-C-F42 KPTC0IN14-12S-C KPTC0IN14-12S-C-F42

KPTC6IN14-15P-C-F42 KPTC0IN14-15P-C KPTC0IN14-15P-C-F42

KPTC6IN14-15S-C-F42 KPTC0IN14-15S-C KPTC0IN14-15S-C-F42

KPTC6IN14-19P-C-F42 KPTC0IN14-19P-C KPTC0IN14-19P-C-F42

KPTC6IN14-19S-C-F42 KPTC0IN14-19S-C KPTC0IN14-19S-C-F42

KPTC6IN16-8P-C-F42 KPTC0IN16-8P-C KPTC0IN16-8P-C-F42

KPTC6IN16-8S-C-F42 KPTC0IN16-8S-C KPTC0IN16-8S-C-F42

KPTC6IN16-23P-C-F42 KPTC0IN16-23P-C KPTC0IN16-23P-C-F42

KPTC6IN16-23S-C-F42 KPTC0IN16-23S-C KPTC0IN16-23S-C-F42

KPTC6IN16-26P-C-F42 KPTC0IN16-26P-C KPTC0IN16-26P-C-F42

KPTC6IN16-26S-C-F42 KPTC0IN16-26S-C KPTC0IN16-26S-C-F42

KPTC-NG

Shell size / optional: optional: optional:

Contact arrangement Universal endbell, Plastic endbell Plastic endbell

shielded, with strain relief and IP67 sealing with strain relief, without sealing

for plug / receptacle with Mod. -F42 for plug / receptacle with Mod. -F42 for plug / receptacle with Mod. -F42

10-6P 192993-0081 192900-0636 192900-0639

10-6S 192993-0081 192900-0636 192900-0639

12-3P 192993-0082 192900-0636 192900-0640

12-3S 192993-0082 192900-0637 192900-0640

12-10P 192993-0082 192900-0637 192900-0640

12-10S 192993-0082 192900-0637 192900-0640

12-14P 192993-0082 192900-0637 192900-0640

12-14S 192993-0082 192900-0637 192900-0640

14-5P 192993-0083 192900-0496 192900-0286

14-5S 192993-0083 192900-0496 192900-0286

14-12P 192993-0083 192900-0496 192900-0286

14-12S 192993-0083 192900-0496 192900-0286

192993-0083 192900-0496 192900-0286

14-15S 192993-0083 192900-0496 192900-0286

14-19P 192993-0083 192900-0496 192900-0286

14-19S 192993-0083 192900-0496 192900-0286

16-8P 192993-0084 192900-0497 192900-0343

16-8S 192993-0084 192900-0497 192900-0343

16-23P 192993-0084 192900-0497 192900-0343

16-23S 192993-0084 192900-0497 192900-0343

16-26P 192993-0084 192900-0497 192900-0343

16-26S 192993-0084 192900-0497 192900-0343

KPTC-NG

9Subject to changes

optional: optional: optional: Flange gasket

Plastic protection cap Metal protection cap Metal protection cap

for plug / receptacle for plug for receptacle

- KPTC80-10N-C KPTC81-10N-C 075-8543-011

- KPTC80-12N-C KPTC81-12N-C 075-8543-012

- KPTC80-12N-C KPTC81-14N-C 075-8543-012

- KPTC80-14N-C KPTC81-14N-C 075-8543-013

- KPTC80-16N-C KPTC81-16N-C 075-8543-014

192900-0388 KPTC80-16N-C KPTC81-16N-C 075-8543-014

KPTC-NG

Receptacle for Flange Mounting

Shell size Rear mounting Front mounting

D +0,25 D +0,25 R ±0,15 T +0,3

10 18,7 17,8 18,3 3,1

12 22,4 21,0 20,6 3,1

14 25,5 24,1 23,0 3,1

16 28,3 27,3 24,6 3,1

Mounting Hole Diameter

Shell size P max.

(for rear mounting incl. panel thickness)

10 2,20

12 2,20

14 2,20

16 2,20

Mounting Dimensions

Flange Gaskets

Shell size Alu-Flex Chloroprene

conductive non-conductive

10 075-8543-001 075-8543-011

12 075-8543-002 075-8543-012

14 075-8543-003 075-8543-013

16 075-8543-004 075-8543-014

KPTC-NG

11 Subject to changes

Wire Hole Filler

Contact size Colour code Order reference number

20 Rot 225-1012-000

16 Blau 225-1011-000

Contacts

Contact size Order reference number

Hard gold plated

20 Socket 031-8704-508

20 Pin 430-8560-404

16 Socket 031-8704-502

16 Pin 430-8560-406

Wire sizes

Contact size 20 Wire size metric: 0,4-0,75 mm2

Sealing area (Insulation Ø) 1,4-2,15 mm

Contact size 16 Wire size metric: 1,0-2,0 mm2

Sealing area (Insulation Ø) 1,6-2,7 mm

Hand tool Locator for Test gage for

contact size 20, 16 hand crimp tool

M22520/1-01 M22520/1-02 M22520-/3-1

Semi-automatic crimp station

HACS-KPTC

Pneumatic bench tool

612141 with locator M22520/1-02

Contact Insertion Tools

Contact size Tool Spare tip

20 CITG-20A CITG-20A-Tip

16 CIT-16 CIT-16-Tip

Contact size Tool (pair of pliers)

20 CIT-KPTC-20

16 CIT-F80-16

Contact Extraction Tools

Contact size Tool Spare tipe

20 CET-KPTC-20 CET-KPTC-20-Tip

16 CET-KPTC-16 CET-KPTC-16-Tip

Mounting adapter

Please ask for our detailed KPTC Assembly Instruction!

Tooling

Contact Crimp Tools

KPTC-NG

Shell Size Part Number A B C D

10 192993-0081 56,60 8,00 17,90 13,00

12 192993-0082 56,70 10,00 21,00 16,00

14 192993-0083 57,00 11,30 24,00 19,00

16 192993-0084 57,40 13,60 27,40 22,00

Universal Endbell

Cables

The TNM Shielded Endbell covers a wide range

of multicore cables used in industrial

applications. The table below indicates the sizes

that can be accomodated provided the sheath

outside diameter is within the accomodation

range shown.

Attenuation

Endbell Size Cable Accomodation.Outer Sheath Diameter

Minimum Maximum

10 4,40 7,30

12 6,40 9,50

14 6,90 10,20

16 7,90 12,60

CLAMB

NUT CABLE

SEAL HOUSING SUPPORT

SLEEVE

CABLE GRIP GROUNGING

RING

O RING D

A/F

KPTC-NG

13 Subject to changes

Product Safety Information

THIS NOTE SHOULD BE READ IN CONJUNCTION

WITH THE PRODUCT DATA SHEET/CATALOGUE.

FAILURE TO OBSERVE THE ADVICE IN THIS INFOR-

MATION SHEET AND THE OPERATING CONDITIONS

SPECIFIED IN THE PRODUCT DATA SHEET/

CATALOGUE COULD RESULT IN HAZARDOUS

SITUATIONS.

1. MATERIAL CONTENT AND PHYSICAL

FORM

Electrical connectors do not usually contain

hazardous materials. They contain conducting and

non-conducting materials and can be divided into

two groups.

a) Printed circuit types and low cost audio types

which employ all plastic insulators and casings.

b) Rugged, Fire Barrier and High Reliability types

with metal casings and either natural rubber,

synthetic rubber, plastic or glass insulating

materials.

Contact materials vary with type of connector and

also application and are usually manufactured from

either copper , copper alloys, nickel, alumel, chromel

or steel. In special applications, other alloys may

be specified.

2. FIRE CHARACTERISTICS AND ELECTRIC

SHOCK HAZARD

There is no fire hazard when the connector is

correctly wired and used within the specified

parameters. Incorrect wiring or assembly of the

connector or careless use of metal tools or

conductive fluids, or transit damage to any of the

component parts may cause electric shock or

burns. Live circuits must not be broken by sepa-

rating mated connectors as this may cause arcing,

ionisation and burning.

Heat dissipation is greater at maximum resistance

in a circuit. Hot spots may occur when resistance

is raised locally by damage, e.g. cracked or

deformed contacts, broken strands of wire. Local

overheating may also result from the use of the

incorrect application tools or from poor quality

soldering or slack screw terminals. Overheating may

occur if the ratings in the Product Data Sheet/

Catalogue are exceeded and can cause breakdown

of insulation and hence electric shock.

If heating is allowed to continue it intensifies by

further increasing the local resistance through loss

of temper of spring contacts, formation of oxide

film on contacts and wires, and leakage currents

through carbonisation of insulation and tracking

paths. Fire can then result in the presence of

combustible materials and this may release noxious

fumes. Overheating may not be visually apparent.

Burns may result from touching overheated

components.

3. HANDLING

Care must be taken to avoid damage to any

component parts of electrical connectors during

installation and use. Although there are normally

no sharp edges, care must be taken when handling

certain components to avoid injury to fingers.

ITT Cannon manufactures the highest quality products available in the marketplace; however these products are intended

to be used in accordance with the specifications in this catalog. Any use or application that deviates from stated operating

specifications is not recommended and may be unsafe. No information and data contained in this catalog shall be construed

to create any liability on the part of Cannon. Any new issue of this catalog shall automatically invalidate and supersede

any and all previous issues. A limited warranty applies to Cannon products. Except for obligations assumed by Cannon

under this warranty, Cannon shall not be liable for any loss, damage, cost of repairs, incidental or consequential

damages of any kind, whether or not based on express or implied warranty, contract, negligence or strict liability

arising in connection with the design, manufacture, sale, use or repair of the products. Product availability , prices and

delivery dates are exclusively subject to our respective order confirmation form; the same applies to orders based on

development samples delivered. This catalog is not be construed as an offer . It is intended merely as an invitation to make

an offer. By this publication, Cannon does not assume responsibility or any liability for any patent infringements or other

rights of third parties which may result from its use. Reprinting this catalog is generally permitted, indicating the source.

However, Cannon's prior consent must be obtained in all cases.

Cannon is a trademark of ITT Industries, Inc

Electrical connectors may be damaged in transit to

the customers, and damage may result in creation

of hazards. Products should therefore be examined

prior to installation/use and rejected if found to be

damaged.

4. DISPOSAL

Incineration of certain materials may release

noxious or even toxic fumes.

5. APPLICATION

Connectors with exposed contacts should not be

selected for use on the current supply side of an

electrical circuit, because an electric shock could

result from touching exposed contacts on an

unmated connector. Voltages in excess of 30 V ac

or 42.5 V dc are potentially hazardous and care

should be taken to ensure that such voltages can

not be transmitted in any way to exposed metal parts

of the connector body. The connector and wiring

should be checked, before making live, to have no

damage to metal parts or insulators, no solder blobs,

loose strands, conducting lubricants, swarf, or any

other undesired conducting particles. Insulation

resistance should be checked to make certain that

no low resistance joints or spurious conducting path

are existing between contacts and exposed metal

parts of the connector body. Further the contact

resistance of the connectors should be measured

within the electrical circuit in order to identify high

resistances which result in excessive connector

heating.

Always use the correct application tools as specified

in the Data Sheet/Catalogue.

Do not permit untrained personnel to wire, assemble

or tramper with connectors.

For operation voltage please see appropriate national

regulations.

IMPORTANT GENERAL INFORMATION.

1. Air and creepage paths/Operating voltage

The admissible operating voltages depend on the

individual applications and the valid national and

other applicable safety regulations.

For this reason the air and creepage path data

are only reference values. Observe reduction of air

and creepage paths due to PC board and/or harness-

ing.

2. Temperature

All information given are temperature limits. The

operation temperature depends on the individual

application.

3. Other important information

Cannon continuously endeavours to improve their

products. Therefore, Cannon products may deviate

from the description, technical data and shape as

shown in this catalogue and data sheets.

4. Harnessing and Assembly Instructions

If applicable, our special harnessing and/or assem-

bly instruction has to be adhered to. This is provid-

ed at request.