Features * * * * * * Regulated Converter 4:1 wide input voltage range 1.6kVDC isolation UL/IEC/EN60950-1, EN50155 certified Efficiency up to 88% Protected outputs High input voltage range (110VDC) Description The RP08-AW series wide range input DC/DC converters are certified to UL60950-1 and cUL 60950-1. This makes them ideal for all telecom and industrial applications where approved safety standards are required. The 24V and 110VDC input versions have been especially designed for railway applications. The DIP24 package is available in both pinned and SMD case styles and meets military standards for thermal shock and vibration tolerance. DC/DC Converter RP08-AW 8 Watt DIP24/SMD Single and Dual Output Selection Guide Part Number Input Output Output Input (1)Efficiency (1) Max. Capacitive Voltage Range Voltage Current Current typ. Load (2) [VDC] [VDC][mA][mA] [%] [F] RP08-243.3SAW (3) 9-36 3.3 2400 388 85 1330 RP08-2405SAW (3) 9-36 5 1600383 87 1330 RP08-2412SAW (3) 9-36 12 666387 86 288 RP08-2415SAW (3) 9-36 15 533387 86 200 RP08-483.3SAW (3) 18-75 3.3 2400 194 85 1330 RP08-4805SAW (3) 18-75 5 1600192 87 1330 RP08-4812SAW (3)18-75 12 666191 87 288 RP08-4815SAW (3)18-75 15 533189 88 200 RP08-1103.3SAW (3)43-160 3.3 2400 86 84 1330 RP08-11005SAW (3)43-160 5 1600 86 85 1330 RP08-11012SAW (3)43-160 12 666 84 86 288 RP08-11015SAW (3)43-160 15 533 85 86 200 RP08-2405DAW (3) 9-36 5 800397 84 900 RP08-2412DAW (3) 9-36 12333387 86 133 RP08-2415DAW (3) 9-36 15267388 86 90 RP08-4805DAW (3) 18-75 5 800198 84 900 RP08-4812DAW (3) 18-75 12333191 87 133 RP08-4815DAW (3) 18-75 15267192 87 90 RP08-11005DAW (3)43-160 5 800 89 82 900 RP08-11012DAW (3)43-160 12 333 85 85 133 RP08-11015DAW (3)43-160 15 267 86 85 90 Notes: Note1: Maximum values at nominal input voltage and full load Note2: Max. Cap load is tested at minimum Input and constant resistive load Model Numbering E196683 UL60950-1 certified IEC/EN60950-1 certified EN50155 certified EN50121-3-2 compliant EN55032 compliant RP08-__ __ _AW/_ nom. Input Voltage "Package (3)" nom. Output Voltage Single or Dual Notes: Note3: no suffix for standard DIP24 package add suffix "/SMD" for SMD package Ordering Examples RP08-4805SAW/SMD = 48V Input, 5V Output, Single, SMD Package RP08-2405DAW = 24V Input, 5V Output, Dual, DIP24 Package www.recom-power.com REV.: 7/2019 https://www.recom-power.com/pdf/ Powerline_DC-DC/RSPxxx-168.pdf PD-1 RP08-AW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load and after warm-up unless otherwise stated) BASIC CHARACTERISTICS Parameter Condition Min. Typ. nom. Vin = 24VDC nom. Vin = 48VDC nom. Vin = 110VDC 9VDVC 18VDC 43VDC 24VDC 48VDC 110VDC Max. Input Filter Input Voltage Range nom. Vin = 24VDC nom. Vin = 48VDC nom. Vin = 110VDC DC-DC ON DC-DC OFF 8VDC nom. Vin = 48VDC DC-DC ON DC-DC OFF 16VDC nom. Vin = 110VDC DC-DC ON DC-DC OFF 40VDC Input Surge Voltage 100ms max. nom. Vin = 24VDC Under Voltage Lockout (UVLO) Pi-Type 36VDC 75VDC 160VDC 50VDC 100VDC 170VDC 9VDC 18VDC 43VDC Input Reflected Ripple Current 20mAp-p Power up ON/OFF CTRL Start-up time 450ms 5ms Operating Frequency Range 270kHz Minimum Load 300kHz 330kHz 0% ON/OFF CTRL (4) DC-DC ON DC-DC OFF Positive Logic Open or 3.0VDC < VCTRL < 12VDC Short or 0VDC < VCTRL < 1.2VDC -0.5mA +0.5mA 2.5mA DC-DC ON DC-DC OFF Input Current of CTRL pin Standby Current Ripple and Noise nom. Vin = 24VDC, 48VDC nom. Vin = 110VDC 20MHz BW 50mVp-p 75mVp-p Notes: Note4: The ON/OFF control pin voltage is referenced to -Vin pin RP08-2405SAW Efficiency vs. Output Current 95 90 90 80 Efficiency [%] Efficiency [%] 85 75 70 65 55 9Vin 24Vin 36Vin 50 45 40 Efficiency vs. Input Voltage 95 10 20 30 40 50 60 70 80 90 85 80 75 70 100 65 Output Current [%] 9 12 15 18 21 24 27 30 33 36 Input Voltage [VDC] continued on next page www.recom-power.com REV.: 7/2019 PD-2 RP08-AW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load and after warm-up unless otherwise stated) RP08-4805SAW Efficiency vs. Output Current 95 Efficiency vs. Input Voltage 95 90 90 80 Efficiency [%] Efficiency [%] 85 75 70 65 60 55 18Vin 48Vin 75Vin 50 45 40 10 20 30 40 85 80 75 70 65 50 60 70 80 90 100 18 24 30 36 42 48 54 60 66 72 75 139 151 160 Input Voltage [VDC] Output Current [%] RP08-11005SAW Efficiency vs. Output Current 95 Efficiency vs. Input Voltage 90 90 85 80 Efficiency [%] Efficiency [%] 85 75 70 65 60 55 43Vin 110Vin 160Vin 50 45 40 10 20 30 40 50 60 70 80 90 80 75 70 65 60 100 43 55 67 Output Current [%] 79 91 103 115 127 Input Voltage [VDC] REGULATIONS Parameter Condition Value low line to high line, full load 0.2% Output Accuracy Line Regulation 1.0% 0% to 100% load Load Regulation 10% to 90% load Cross Regulation Transient Response Recovery Time www.recom-power.com DIP24 Single Dual 0.5% 1.0% SMD Single, Dual 1.0% DIP24 Single Dual 0.3% 0.8% SMD Single, Dual 0.8% asymmetrical 25%<>100% load 25% load step change REV.: 7/2019 5.0% 250s typ. PD-3 RP08-AW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load and after warm-up unless otherwise stated) PROTECTIONS Parameter Condition Value Short Circuit Protection (SCP) continuous, automatic recovery Over Voltage Protection (OVP) Single Output Over Load Protection (OLP) 3.9VDC typ. 6.2VDC typ. 15VDC typ. 18VDC typ. 3.3Vout 5Vout 12Vout 15Vout % of Iout rated DIP24 Isolation Voltage (5) SMD Isolation Resistance 150% typ. I/P to O/P, I/P (O/P) to case 1.6kVDC/1 minute I/P to O/P I/P (O/P) to case Viso= 500VDC 1.6kVDC/1 minute 1.0kVDC/1 minute 1G min. Isolation Capacitance 1500pF max. Insulation Grade functional Notes: Note5: For repeat Hi-Pot testing, reduce the time and/or the test voltage Note6: This power module is not internally fused. An input line fuse must always be used Recom suggests: 24Vin=T2A; 48Vin=T1A; 110Vin=T0.5A slow blow ENVIRONMENTAL Parameter Condition without derating with derating Operating Temperature Range (7) Value -40C to +85C -40C to +105C Maximum Case Temperature +105C Temperature Coefficient 0.02%/K max. Thermal Impedance @ natural convection 0.1m/s 20K/W Operating Altitude 4000m Operating Humidity non-condensing 5% - 95% RH Pullution Degree PD2 Shock according to MIL-STD-810F Thermal Shock according to MIL-STD-810F Vibration according to MIL-STD-810F Fire protection on railway vehicles according to EN45545-2:2013 standard MIL-HDBK-217F, G.B. Bellcore-TR-NWT-000332 (8) MTBF Derating Graph (9) 2832 x 103 hours 2350 x 103 hours RP08-4805SAW Output Power [%] 100 80 60 40 20 0 -40 -20 0 20 40 60 80 100 120 85 105 Ambient Temperature [C] Notes: Note7: Converter can meet the railway T2 and TX temperature requirement Note8: BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40C (Ground Benign and controlled environment) MIL-HDBK-217F, G.B., Notice 2, full load, 25C, Ground Benign Note9: Derating graphs are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact RECOM Techsupport for detailed information www.recom-power.com REV.: 7/2019 PD-4 RP08-AW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load and after warm-up unless otherwise stated) SAFETY AND CERTIFICATIONS Certificate Type (Safety) Report / File Number Information Technology Equipment, General Requirements for Safety E196683 Information Technology Equipment, General Requirements for Safety (LVD) TW1708010-001 EAC RU-AT.49.09571 RoHS 2 UL60950-1, 2nd Edition, 2014 C22.2 No. 60950-1-07, 2nd Edition, 2014 IEC60950-1:2005, 2nd Edition +A2:2013 EN60950-1:2006 + A2:2013 TP TC 004/2011 RoHS-2011/65/EU + AM-2015/863 Railways Railway Applications - Electrical Equipment used on rolling stock Standard Condition 15A100701E-C Standard / Criterion EN50155:2007 Environmental testing Part 2-1: Tests - Test A: Cold Temperature: -25C, Dwell Time: 2 hours EN60068-2-1:2007 Environmental testing Part 2-2: Tests - Test B: Dry heat Temperature: +70C, Dwell Time: 6 hours EN60068-2-2:2007 Temperature: +25 to +55C Humidity: 90% to 100%RH Test Duration: 24 hours/cycle, 2 cycles EN60068-2-30:2005 Environmental testing Part 2-30: Tests - Test Db: Damp heat, cyclic (12 h + 12 h cycle) Railway applications - Fire protection on railway vehicles Part2: Requirements for fire behaviour of materials and components Fire hazard testing Part 2-11: Glowing/hot-wire based testmethods - Glow-wire flammability test method for end-products Fire hazard testing Part 11-10: Test flames - 50 W horizontal and vertical flame test methods EN45545-2:2013 glow-wire test EN60695-2-11 vertical flame test EN60695-11-10 EMC Compliance Railway Condition Railway applications - Electromagnetic compatibility EN50121-3-2:2006 Industrial, scientific and medical equipment - Radio frequency disturbance characteristics - Limits and methods of measurement ESD Electrostatic discharge immunity test Radiated, radio-frequency, electromagnetic field immunity test Fast Transient and Burst Immunity Surge Immunity Immunity to conducted disturbances, induced by radio-frequency fields Power Magnetic Field Immunity EN55011 Air 2, 4,8kV, Contact 2, 4, 6kV EN61000-4-2, Criteria A 20V/m (80-1000MHz) 10V/m (1400-2100MHz) 5V/m (2100-2500MHz) EN61000-4-3, Criteria A DC Power Port: 2kV EN61000-4-4, Criteria A DC Power Port: Line-Line 0.5, 1kV DC Power Port: Line-Earth 0.5, 1.2kV EN61000-4-5, Criteria A DC Power Port 10V EN61000-4-6, Criteria A 100A/m continuous; 1000A/m 1s EN61000-4-8, Criteria A Condition Standard / Criterion with external filter refer to "EMC Filtering Suggestions" EN55032, Class A and B EMC Compliance Multimedia and IT Electromagnetic compatibility of multimedia equipment - Emission requirements Information technology equipment- Immunity characteristics- Limits and methods of measurement ESD Electrostatic discharge immunity test Standard / Criterion EN55024:2010 + A1:2015 Air 2, 4, 8kV, Contact 2, 4, 6kV IEC61000-4-2:2008, Criteria A Radiated, radio-frequency, electromagnetic field immunity test 20V/m (80-1000MHz) IEC61000-4-3:2006+A1:2007 + A2:2010, Criteria A Fast Transient and Burst Immunity DC Power Port: 2kV IEC61000-4-4:2012, Criteria A Surge Immunity DC Power Port: 2kV IEC61000-4-5:2014, Criteria A DC Power Port 10V IEC61000-4-6:2013, Criteria A Immunity to conducted disturbances, induced by radio-frequency fields Power Magnetic Field Immunity 50Hz 100A 1min, 50Hz 1000A 1s IEC61000-4-8:2009, Criteria A Notes: Note10: An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5 Recom suggests Nippon chemi-con KY series 24Vin, 48Vin=220F/100V or 110Vin=150F/200V continued on next page www.recom-power.com REV.: 7/2019 PD-5 RP08-AW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load and after warm-up unless otherwise stated) EMC Filtering Suggestions according to EN55032 Single Dual C2 F1 +Vin +Vin C2 +Vout +Vout F1 +Vin +Vin C1 +Vout +Vout C1 Com Com -Vin -Vin -Vout -Vout -Vin -Vin -Vout C3 C3 C2 A Component List Class +Vin +Vin -Vin C1 C1 1 L1 F1 C2 F MODEL +Vin +Vout RP08-48xxS_DAW +V -V RP08-48xxS_DAW/SMD +Vout0.47F/100V, -Vout in C2 in C4 +Vin 1810MLCC -V out 1F/250V, 1812 MLCC -Vout -Vout +Vin C11000pF/2kV, 1206 MLCC L1 N/A -V in C1 +Vin 1000pF/2kV, -Vin +Vin C1 1206 +V MLCC -V out C -Vin -Vin -Vout C4 -Vout Com Com 3 1000pF/2kV, 1206 MLCC 1F/250V, 1812 MLCC +Vout out C2 Single -Vout Dual C3 L1 F1 Com Com C3 +Vin +Vout +Vout C3 N/A F1 C3 F1 +Vin 1.0F/50V, 1210MLCC RP08-24xxS_DAW/SMD RP08-110xxS_DAW C3 RP08-110xxS_DAW/SMD -V -Vin C2 +Vout +Vout C3 RP08-24xxS_DAW C1 in -Vout +Vout +Vout L1 F1 +Vin +Vin C2 C1 +Vout C2 Com -Vin -Vin -Vout -Vout -Vin -Vin C4 -Vout +Vout Com -Vout C4 Component List Class B MODEL C1 C2 C3/C4 L1 RP08-24xxS_DAW RP08-24xxS_DAW/SMD 4.7F/50V, 1812 MLCC N/A 1000pF/2kV, 1206 MLCC CMC: 325H ref.: WE 744290321 or CMC-06 RP08-48xxS_DAW RP08-48xxS_DAW/SMD 1.5F/100V, 1812 MLCC 1.5F/100V, 1812 MLCC 1000pF/2kV, 1206 MLCC CMC: 325H ref.: WE 744290321 or CMC-06 RP08-110xxS_DAW RP08-110xxS_DAW/SMD 1F/250V, 1812 MLCC N/A 1000pF/2kV, 1206 MLCC CMC: 497H ref.: WE 7448013501 DIMENSIONS and PHYSICAL CHARACTERISTICS Parameter Material Dimensions (LxWxH) Weight Type Value case base potting DIP24 SMD nickel coated copper non-conductive black plastic (UL94 V-2) epoxy (UL94 V-0) 31.8 x 20.3 x 10.2mm 32.0 x 20.3 x 11.2mm DIP24 SMD 18g 20g continued on next page www.recom-power.com REV.: 7/2019 PD-6 RP08-AW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load and after warm-up unless otherwise stated) DIP24 Dimension Drawing (mm) Pin Connections DIP24 Pin # 1 2 3 9 11 14 16 22 23 20.3 10.2 31.8 2.0 Recommended Footprint Details 8 x 2.54= 20.32 2.54 11 Bottom View 23 22 16 23 22 14 2.54 9 2.54 O0.8+0.15/-0 5.08 15.24 1 2 3 2.5 O0.50.1 3.8 10 x 2.54= 25.40 16 14 9 11 Dual CTRL -Vin -Vin Com -Vout +Vout Com +Vin +Vin NC = No Connection Pin Pitch Tolerance 0.25mm xx.x = 0.5mm xx.xx = 0.25mm Top View 1 2 3 Single CTRL -Vin -Vin NC NC +Vout -Vout +Vin +Vin SMD Dimension Drawing (mm) 20.3 11.2 10.9 32.0 25.4 10.16 2.54 9 10 11 12 Bottom View 24 23 22 21 20 16 15 14 13 26.4 1 2 3 4 5 2.54 1.50 24 23 22 21 20 16 15 14 13 NC = No Connection Pin Pitch Tolerance 0.25mm xx.x = 0.5mm xx.xx = 0.25mm Top View 1 2 3 4 5 2.00 Recommended Footprint Details 0.500.1 Pin Connections SMD Pin # Single Dual 1 CTRL CTRL 2 -Vin -Vin 3 -Vin -Vin 9 NC Com 11 NC -Vout 14 +Vout +Vout 16 -Vout Com 22 +Vin +Vin 23 +Vin +Vin Others NC NC 9 10 11 12 11 x 2.54 = 27.94 www.recom-power.com REV.: 7/2019 PD-7 RP08-AW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load and after warm-up unless otherwise stated) PACKAGING INFORMATION Parameter Packaging Dimension (LxWxH) Packaging Quantity Type DIP24 SMD tube DIP24, SMD Storage Temperature Range Storage Humidity Value 255.0 x 23.0 x 19.0mm 255.0 x 32.0 x 16.0mm 7pcs -55C to +125C non-condensing 5% - 95% RH The product information and specifications may be subject to changes even without prior written notice.The product has been designed for various applications; its suitability lies in the responsibility of each customer. The products are not authorized for use in safety-critical applications without RECOM's explicit written consent. A safety-critical application is an application where a failure may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The applicant shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications. www.recom-power.com REV.: 7/2019 PD-8