U-GAGE(R) T30 Series with Dual Discrete Outputs Ultrasonic Sensors with TEACH-Mode Programming * Fast, easy-to-use TEACH-Mode programming; no potentiometer adjustments * Choose to set a specific window size and position, or a set point centered within its own 10 mm window, for either or both outputs * Program both outputs together or independently. The two outputs may be identical, independent, overlapping, or complementary * Remote TEACH for security and convenience * Choose models with 150 mm to 1 m range (5.9 in to 39.4 in) or 300 mm to 2 m range (11.8 in to 78.7 in) * Wide operating range of -20 to +70C (-4 to +158F) * Choose models with either NPN or PNP dual discrete outputs * LED indicators for Power ON/OFF, Signal Strength, and Discrete Outputs Conducting * Choose models with integral unterminated 2 m (6.5 ft) or 9 m (30 ft) or with Euro-style QD connector * Compact, self-contained sensor package * Rugged design for use in demanding sensing environments; rated IEC IP67, NEMA 6P ULTRASONIC WARNING: Not To Be Used for Personnel Protection Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury or death. This device does NOT include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Models Models T30UDNA T30UDNAQ T30UDPA T30UDPAQ T30UDNB T30UDNBQ T30UDPB T30UDPBQ Range and Frequency Cable1 Supply Voltage Discrete Output Response Time NPN (sinking) 150 mm to 1 m (5.9 in to 39 in) 48 ms 228 kHz PNP (sourcing) 2 m (6.5 ft) 12 to 24V dc 5-pin Euro QD NPN (sinking) 300 mm to 2 m (11.8 in to 79 in) 96 ms 128 kHz PNP (sourcing) Overview The U-GAGE is an easy-to-use ultrasonic sensor, ideal for demanding environments. Simple push-button programming provides flexibility for a variety of applications. Excellent for gauging applications such as sensing of liquid levels in a tank or for sensing most clear materials. Each sensor includes two discrete outputs, which may be programmed independently with different window limits or together with identical limits. Each output has the option of being set with a sensing distance set point centered within a 10 mm window. 1 9 m (30 ft) cables are available by adding suffix W/30 to the model number of any cabled sensor (for example, T30UDNA W/30). A model with a QD connector requires an optional mating cable; see Cordsets on page 7. P/N 059200 Rev. E 2/14/2013 0 059200 6 U-GAGE(R) T30 Series with Dual Discrete Outputs Sensor Programming Window limits may be taught to the sensor in several ways. The following methods describe the programming procedures using the push buttons on the back of the sensor; remote programming (remote TEACH) procedures are described in Remote Programming on page 3. NOTE: When the sensor changes state between Program and Run modes, all of the LED indicators turn OFF momentarily, before the appropriate LEDs turn ON as described below. The sensing window limits expand temporarily to full scale (max range) during Program mode. Green Power ON/OFF LED Yellow Output 1 LED Red Signal Strength LED POWER 1 WHITE Output 1 Programming Push Button Yellow Output 2 LED SIGNAL OUTPUT 2 BLACK Output 2 Programming Push Button DUAL DISCRETE U-GAGETM PO 1 WER WHI TE OUT SIG PU NA T L 2 AC K BL DI DU AL U-GSCRETE AG ETM Figure 1. U-GAGE T30 Series sensor programming push buttons and indicators Program the outputs independently to define separate sensing windows (both their size and placement) or program the outputs simultaneously for complementary or fixed field operation. Sensing windows may be as large as 0.85 m for 1 m range models, and as large as 1.7 m for 2 m range models. Use the procedures as described, or combine them for specialized applications. NOTE: Output 1 = White wire, Output 2 = Black wire General Notes on Programming: 1. The sensor returns to Run mode if the first TEACH condition is not registered within 120 seconds. 2. After the first limit is taught, the sensor remains in Program mode until the TEACH sequence is finished. 3. Press and hold the programming push button > 2 seconds (before teaching the second limit) to exit Program mode without saving any changes. The sensor will revert to the last saved program. 4. The sensor allows for some forgiveness in the teaching of a set point. If both near and far limits are not exactly the same (but are closer than the minimum 10 mm required to define a window), the sensor will set a 10 mm window with the center at the "average" of the two limits. To Program Separate Sensing Window Limits Dead Zone Separate Sensing Window Limits Output 1 Output 2 Sensing Range Figure 2. Programming separate sensing window limits 2 Each output conducts when the target is inside that output's window limits. The two sets of window limits may overlap or be completely independent. 1. Press and hold the push button for the selected output until the green Power LED turns OFF and the yellow LED for the programmed output turns ON. 2. Position the target at the first limit and click the push button. The yellow Output LED flashes. 3. Position the target at the second limit and click the push button. The green Power LED turns ON. The sensor is in Run mode. 4. Repeat the procedure for the second output, if desired. www.bannerengineering.com - tel: 763-544-3164 P/N 059200 Rev. E U-GAGE(R) T30 Series with Dual Discrete Outputs To Program Separate Sensing Set Point Limits Each output conducts when the target is inside that output's 10 mm limits (centered on the taught set point, or the average of the two limits). The window limits for the two outputs may overlap or be completely independent. Separate Sensing Set Point Limits Dead Zone Output 1 Output 2 1. Press and hold the push button for the selected output until the green Power LED turns OFF and the yellow LED for the programmed output turns ON. 2. Position the target at the set point and click the push button. The yellow Output LED flashes. 3. While the target remains at the first limit (or within 10 mm), click the push button once more. The green Power LED turns ON. The sensor is in Run mode. 4. Repeat the procedure for the second output, if desired. Sensing Range Figure 3. Programming separate sensing set point limits Dead Zone To Program A Single Pair of Sensing Window Limits, with Complementary Outputs Output 2 conducts when inside the programmed window limits; Output 1 conducts for all other conditions. A Single Pair of Sensing Window Limits with Complementary Outputs Output 1 Output 2 1. Press and hold both push buttons (or press and hold one and then the other) until the green Power LED turns OFF and both yellow Output LEDs turn ON. 2. Position the target at the first limit and click a push button. The yellow Output LED flashes. 3. Position the target at the second limit and click a push button. The green Power LED turns ON. The sensor is in Run mode. Output 1 Sensing Range Figure 4. Programming a single pair of sensing window limits, complementary outputs NOTE: The window limits must be 10 mm or the sensor will default to fixed-field style. Dead Zone To Program A Single Sensing Set Point, with Complementary Outputs (Fixed-Field Style) Output 2 conducts when inside the programmed set point; Output 1 conducts outside (away) from this point. A Single Sensing Set Point with Complementary Outputs Output 2 1. Press and hold both push buttons (or press and hold one and then the other) until the green Power LED turns OFF and both yellow Output LEDs turn ON. 2. Position the target at the first limit and click a push button. The yellow Output LED flashes. 3. While the target remains at the first limit (or within 10 mm), click the push button once more. The green Power LED turns ON. The sensor is in Run mode. Output 1 Sensing Range Figure 5. Programming separate sensing set point limits, complementary outputs Remote Programming Use the Remote Programming function to program the sensor remotely or to disable the keypad, Disabling the keypad prevents anyone from adjusting any of the programming settings directly from the sensor. Connect the gray wire of the sensor to +12 to 24V dc, with a remote programming switch connected between them. NOTE: The impedance of the remote teach input is 55 k. Follow the sequence of input pulses to program the sensor. The duration of each pulse (corresponding to a push button "click"), and the period between multiple pulses, is defined as: 0.04 seconds < T < 0.8 seconds. * 1 pulse: Programs first Output 2 limit. Wait > 0.8 seconds. Next pulse programs second Output 2 limit. * 2 pulses: Programs first Output 1 limit. Wait > 0.8 seconds. Next pulse programs second Output 1 limit. * 3 pulses: Programs both outputs together (complementary or fixed-field mode). First 3-pulse programs the first limit; wait > 0.8 sec. Next pulse programs second limit and determines output configuration. * 4 pulses: Disables (locks out) or enables the keypad for security. P/N 059200 Rev. E www.bannerengineering.com - tel: 763-544-3164 3 U-GAGE(R) T30 Series with Dual Discrete Outputs > 0.8 sec T Output 2 Limits Only T Teach First Limit T Teach Second Limit > 0.8 sec T T Output 1 Limits Only T Teach First Limit T T T Teach Second Limit T T > 0.8 sec T Both Outputs Together Teach First Limits T Push Button Lockout (or Enable) T T T T 0.04 sec < T < 0.8 sec Teach Second Limits T T Push Button Locked out (or Enabled) Figure 6. Timing programs for remote TEACH programming NOTE: Hold the Remote line high > 2 seconds (before teaching the second limit) to exit Program mode without saving any changes. The sensor will revert to the last saved program. Run Mode NOTE: All LED indicators momentarily go OFF when sensor changes state between Program and Run modes. Signal LED The Red Signal LED indicates the strength and condition of the sensor's incoming signal. Signal LED Status Indicates OFF No signal is received, or the target is beyond the range limitations of the sensor (with some tolerance beyond the recommended minimum and maximum sensing distance) Flashing Relative received signal strength; the faster the LED flashes, the stronger the signal Output LEDs Each Yellow Output LED lights when a target is sensed within the programmed window limits. Power ON/OFF LED The Green Power ON/OFF LED indicates the operating status of the sensor. Power ON/OFF LED Indicates OFF Power is OFF (or in Program mode, if other LEDs are ON) ON Solid Sensor is operating normally (power is ON, Run mode) Flashing Discrete output is overloaded (Run mode) Self-Diagnostic Error Mode In the unlikely event of a microprocessor memory error, all of the LEDs will flash in sequence. If this occurs, the setup parameters have been lost and the sensor may be corrupt. Contact Banner Engineering for further information. 4 www.bannerengineering.com - tel: 763-544-3164 P/N 059200 Rev. E U-GAGE(R) T30 Series with Dual Discrete Outputs Specifications Proximity Mode Range "A" suffix models: 150 mm (5.9 in) min. near limit; 1 m (39 in) max. far limit "B" suffix models: 300 mm (11.8 in) min. near limit; 2 m (79 in) max. far limit Adjustments Sensing window limits: TEACH-mode programming of near and far window limits may be set using membrane push buttons on sensor or remotely via TEACH input. Window limits may be programmed separately, or together Supply Voltage 12 to 24V dc (10% max. ripple) at 90 mA, exclusive of load Construction Molded reinforced thermoplastic polyester housing Supply Protection Circuitry Protected against reverse polarity and transient voltages Environmental Rating Leakproof design is rated IEC IP67, NEMA 6P Output Configurations SPST solid-state switch; choose NPN (current sinking) or PNP (current sourcing) models Connections 2 m (6.5 ft) or 9 m (30 ft) 5-conductor PVC-covered attached cable, or 5pin Euro-style quick-disconnect fitting Output Ratings Dual Discrete Outputs: 100 mA maximum, total - both outputs Operating Conditions Temperature: -20 to +70 C (-4 to +158 F) Humidity: 100% maximum relative humidity OFF-state leakage current: less than 10 microamps ON-state saturation voltage: less than 1V at 10 mA and less than 1.5V at 100 mA Output Protection Protected against continuous overload and short-circuit; transient overvoltage; no false pulse on power-up Output Response Time "A" suffix models: 48 milliseconds "B" suffix models: 96 milliseconds Vibration and Mechanical Shock All models meet Mil. Std. 202F requirements. Method 201A (Vibration: 10 to 60Hz max., double amplitude 0.06 in, maximum acceleration 10G). Also meets IEC 947-5-2 requirements: 30G, 11 ms duration, half sine wave Certifications Application Notes Objects passing inside the specified near limit will produce a false response Sensing Performance Sensing repeatability: 0.25% of distance Minimum window size: 10 mm (0.4 in) Hysteresis of discrete output: 2.5 mm (0.10 in) Indicators Status LEDs: Run Mode Program mode Green ON - Power ON, Run mode Flashing - Output is overloaded OFF - Program Mode Red Flashing - Relative received signal strength Flashing - Relative received signal strength Yellow (2) ON - Output energized (conducting) ON - Ready for first window limit Flashing - Ready for second limit OFF - Not teaching this output Performance Curves with Plate Target (Typical) 8.0 in 400 150 6.0 in 300 4.0 in 200 2.0 in 100 WIDTH (mm) 100 P/N 059200 Rev. E 100 x 100 mm 50 0 0 10 x 10 mm 50 2.0 in WIDTH (mm) 200 16.0 in 12.0 in 100 x 100 mm 8.0 in 4.0 in 0 0 100 4.0 in 8.0 in 100 4.0 in 200 150 6.0 in 300 12.0 in 200 8.0 in 400 16.0 in 0 200 mm (8.0 in) 400 mm (16.0 in) 600 mm (24.0 in) 800 mm (32.0 in) 1000 mm (40.0 in) 0 400 mm (16.0 in) 800 mm (32.0 in) 1200 mm (48.0 in) 1600 mm (64.0 in) DISTANCE DISTANCE Figure 7. 1-Meter Models Figure 8. 2-Meter Models www.bannerengineering.com - tel: 763-544-3164 2000 mm (80.0 in) 5 U-GAGE(R) T30 Series with Dual Discrete Outputs 200 8.0 in 400 16.0 in 150 6.0 in 300 12.0 in 100 4.0 in 200 2.0 in 100 25 mm Rod 50 0 0 10 mm Rod 50 WIDTH (mm) WIDTH (mm) with Rod Target (Typical) 2.0 in 25 mm Rod 8.0 in 4.0 in 0 0 100 4.0 in 8.0 in 100 4.0 in 200 150 6.0 in 300 12.0 in 200 8.0 in 400 16.0 in 0 200 mm (8.0 in) 400 mm (16.0 in) 600 mm (24.0 in) 800 mm (32.0 in) 1000 mm (40.0 in) 0 400 mm (16.0 in) 800 mm (32.0 in) 1200 mm (48.0 in) 1600 mm (64.0 in) DISTANCE DISTANCE Figure 9. 1-Meter Models Figure 10. 2-Meter Models 2000 mm (80.0 in) Dimensions o 40.0 mm (1.57") Cabled Models Quick-Disconnect Models Jam Nut (Supplied) M30 x 1.5 Thread 45.0 mm (1.77") o 15 mm (0.59") 51.5 mm (2.03") 66.5 mm (2.62") 11.5 mm (0.45") Hookups 3 1 2 4 5 1 - 12-24V dc + + 12-24V dc - 3 2 Output 1 4 Output 2 Output 1 Output 2 Remote Teach 5 Remote Teach 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Gray Shield* Shield* Figure 11. Cabled NPN Figure 12. Cabled PNP Cable and QD hookups are functionally identical. It is recommended that the shield wire is connected to earth ground or dc common. 6 www.bannerengineering.com - tel: 763-544-3164 P/N 059200 Rev. E U-GAGE(R) T30 Series with Dual Discrete Outputs Accessories Cordsets 5-Pin Threaded M12/Euro-Style Cordsets with Shield Model Length MQDEC2-506 1.83 m (6 ft) MQDEC2-515 4.57 m (15 ft) MQDEC2-530 9.14 m (30 ft) MQDEC2-550 15.2 m (50 ft) MQDEC2-506RA 1.83 m (6 ft) MQDEC2-515RA 4.57 m (15 ft) MQDEC2-530RA 9.14 m (30 ft) MQDEC2-550RA 15.2 m (50 ft) Style Dimensions Pinout 44 Typ. 2 1 Straight 3 M12 x 1 o 14.5 4 5 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Gray 32 Typ. [1.26"] 30 Typ. [1.18"] Right-Angle M12 x 1 o 14.5 [0.57"] Brackets All measurements are in mm. SMB30A * Right-angle bracket with curved slot for versatile orientation * Clearance for M6 (1/4 in) hardware * Mounting hole for 30 mm sensor * 12-ga. stainless steel SMB1815SF 45 C 61 B A 69 Hole center spacing: A to B=40 Hole size: A=o 6.3, B= 27.1 x 6.3, C=o 30.5 * Swivel with set screws for mounting sensors by the cable hub * Black reinforced thermoplastic polyester * Stainless steel swivel locking hardware and hex wrench included 51 B 39 A 25 Hole center spacing: A = 36.0 Hole size: A = o 5.0, B = o 15.0 SMB30FA * Swivel bracket with tilt and pan movement for precise adjustment * Mounting hole for 30 mm sensor * 12-ga. 304 stainless steel * Easy sensor mounting to extrude rail T-slot * Metric and inch size bolt available SMB30SC 83.2 36.3 68.9 B A Bolt thread: SMB30FA, A= 3/8 - 16 x 2 in; SMB30FAM10, A= M10 - 1.5 x 50 Hole size: B= o 30.1 * Swivel bracket with 30 mm mounting hole for sensor * Black reinforced thermoplastic polyester * Stainless steel mounting and swivel locking hardware included 67 B 58 29 A Hole center spacing: A=o 50.8 Hole size: A=o 7.0, B=o 30.0 Banner Engineering Corp Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. www.bannerengineering.com - tel: 763-544-3164