Universal Safety Mat System Rev. 2.08 R C F safety mats and area guarding Universal Safety Mat System Heavy-Duty Four-Wire Presence Sensing Mats with Integrated (Non-Removable) Cable, Category 3 Controllers, and Perimeter Trim System When UM series mats are combined with an MC3, MC4 or MC6 controller (with complete diagnostics), the result is a system that meets the standard EN 1760-1:1998 and is entitled to display the CE mark. See below for an overview of the various components. F Mat cable: 18-gauge, 4-conductor, 16-strand, 300 VAC Cable length: Standard 5 m (16 ft.), Optional 10 m (32 ft.) 24 VDC or with universal power supply 100 to 240 VAC Trim Two-part perimeter and joining trim simplifies installation and provides a custom appearance Contact yield strength in excess of 20,000 lb./sq. in.; Fork lift traffic of 12,000 lb. Mat housing cross section: 13.5 mm (0.54 in.) Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 Operating temperature -37 to 66C (-35 to 150F) NEMA controllers (MC4, MC6) Conductive plates: 24 gauge galvanealed sheet steel PVC black or yellow covering materials (other colors available on request) IP67 rated Mat flammability self extinguishing, meets UL94VO DIN-rail mount (MC3) Single-piece molded construction Durometer of 80 (3) shore A Controllers Safety category 3 device Mat Activation force: 30 kg (66 lb.) per ANSI/RIA 15.06-1999, ISO 13856-1:2001, ANSI B11.19-2003, and CSA Z432-04 US Aluminum base surrounds mat, the safety yellow PVC cover secures mat in place, an aluminum cover that is installed in place of the PVC cover is also available Two-part active joining trim joins multiple mats together Molded inside and outside Go to the Engineering Guide corners available as an option For the Latest Information On the Internet: www.sti.com or www.omron.ca A For in-depth information on safety standards and use. Universal Safety Mat System Description How the System Works The operation of a Universal Mat system is easy to understand. The mat is a simple, normally open switch. When a specified minimum weight is applied to the mat the "switch" closes. This sends a signal to the controller which, in turn, sends a stop signal to the guarded machine. Each mat presents four wires to the controller. This provides the redundancy required to monitor the wiring for open circuits due to incorrect wiring or physical damage to the wires. In order to meet many national safety regulations, Omron STI offers trim to secure the mat to the floor so that it cannot be easily relocated and therefore become ineffective. Applications Presence sensing safety mats are used to monitor an entire hazardous area. They offer flexibility, quick access and may frequently be the most economic choice. Other options for perimeter guarding include interlocked barrier guards and safety light curtains. However, personnel can become trapped inside a barrier guard and safety light curtains only monitor the perimeter, not the hazardous area inside. Additionally, mats can also simplify routine tasks such as machine setup, maintenance and repair. Applications can be found throughout industry and typically include the following areas: * Welding Robots * Assembly Machinery * Material Handling * Packaging Machinery * Punches * Presses * Robotic Work Cells Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 Mat Chemical Resistance* Water Excellent Mineral Acids Good/Excellent Organic Acids Good/Excellent Alcohols Good Aldehydes Good/Excellent Caustics Good/Excellent Petroleum Solvents Good Organic Solvents Poor Chlorinated Solvents Poor F *40 minute exposure @ 23C (74F) safety mats and area guarding An Omron STI Universal Mat system (UM series mat combined with an MC3, MC4 or MC6) offers a simple method for guarding personnel around hazardous machines. A Universal Mat system offers freedom, flexibility, and reduced operator fatigue when compared with traditional guarding methods such as interlocked fences, pullback restraints or perimeter barriers. Full visibility of and access to the work area is maintained. There is no need to worry about personnel forgetting to replace mechanical barriers or close gates. For the Latest Information On the Internet: www.sti.com or www.omron.ca F Universal Safety Mat System Mat Specifications specifications and dimensions For on the MC Controllers, see page F17 Mat Type: Normally open SPST, four-wire Mode: Pressure Sensitive Mat Size: Standard sizes from 12 x 12 in. (305 x 305 mm) to 48 x 72 in. (1219.2 x 1829.8 mm) Metric sizes from 300 x 300 mm (11.8 x 11.8 in.) to 1200 x 1800 mm (47.2 x 70.9 in.) Activation Force: Detects adults > 30 kg. (66 lbs.) Mat Flammability: Self extinguishing. Meets UL94VO Mat Housing Cross Section: 13.5 mm (0.54 in.) Mat Cover Material: PVC Durometer: 80 (3) shore A Mat Cable: 18-gauge, 4-conductor, 16-strand, 300 VAC, with MC12DC male single key connector. 5 safety mats and area guarding F m (16 ft.) long. Operating Temperature: -37 to 66C (-35 to 150 F) Environmental: IP67 Conforming to Standards: ANSI/RIA 15.06-1999, ANSI B11.19-2003, OSHA 1910.217(b), CSA Z432-04 Approvals: When used with an MC3, MC4 or MC6 controller the UM series safety mats comprise a system which has been EC type examined to the requirements of category 3, EN 954-1 and EN1760-1:1998. Specifications are subject to change without notice. A Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 F For the Latest Information On the Internet: www.sti.com or www.omron.ca Go to the Engineering Guide For in-depth information on safety standards and use. Universal Safety Mat System Mat Selection Multiple UM series mat sizes are offered. A system can easily be configured to meet almost any guarding requirement. Standard Mat Sizes Widths 12 to 48 in. (6 in. increments) Lengths 12 to 72 in. (6 in. increments) Metric Mat Sizes Widths 500 to 1200 mm Lengths 500 to 1800 mm Custom Mat Sizes up to 48 in. Lengths up to 72 in. Several choices are available in trim selection and can be customized to a specific application. Two-Part Ramp Trim with Yellow PVC Cover This trim simplifies routing of cables and replacement of damaged mats. To position the mats correctly, place all of the mats in the approximate position, place the joining trim between the mats, then temporarily place the cover on the joining trim. Square the mats by sliding the ramp trim under the mats. When all of the mats are correctly positioned, anchor the perimeter trim to the floor. After the wires have been routed, a rugged cover of highly visible, safety yellow PVC is snapped into place. Corners can either be mitered or be Omron STI's exclusive molded corners. Two-Part Ramp Trim with Aluminum Cover This trim is the same as above except that the PVC cover is replaced with an aluminum cover that is attached by screws to the base. (See the Dimensions Section of this datasheet for details.) Two-Part Active Joining Trim Similar in concept to the twopart ramp trim, this trim provides an "active" joint where the perimeters of two mats adjoin each other. When a person steps on the surface cover of the active joining trim, the Universal Mat system will detect their presence and send a stop signal to the guarded machine. Aluminum Blunt Trim Used to finish off the edge of a mat installation near a wall or machine. Helps hold mats in place. Aluminum Ramp Trim This single part aluminum ramp trim is available for areas where the two part ramp trim may not be suitable. Molded Corners Eliminates the need to miter the corners of perimeter trim. Designed to mate with Omron STI two-part ramp trim. PVc trim cover Aluminum floor Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 For the Latest Information On the Internet: www.sti.com or www.omron.ca F F safety mats and area guarding Widths Trim Selection Universal Safety Mat System Mat Dimensions--mm/in. Two-Part Trim with PVC Cover and Mitered Corners (TKM) Slide Alum Base Under mat PVc trim cover mAt fAStening DetAil Safety mat Screw Aluminum trim Base 56.79 2.236 safety mats and area guarding F Anchor 12.7 0.50 (ref) 50.8 2.00 4-cond cable with mc12Dc male Single Key 4-term connector 25.4 1.00 45 l = mat length (PVc trim cvr) A = l + (Aluminum 137.4 B=l+ trim Base) 5.41 609.6 Shown 24.0 114.8 4.52 104.5 4.115 (ref) 724.4 Shown 28.52 cable conduit Drill holes in groove on Boss (#8 x 1.25" Screw) 746.8 Shown. tOl = - 0.381 / +0 29.41 - 0.015 / +0 Sti to cut Alum trim "rib" 25.4 (1.00) Section here Two-Part Trim with PVC Cover and Molded Corners (TKC) Safety mat PVc trim cover corner Slide Alum Base Under mat mAt fAStening DetAil Screw Aluminum trim Base 12.7 0.50 (ref) 56.79 2.236 4-cond cable with mc12Dc male Single Key 4-term connector 50.8 tOl = - 0.381 / +0 2.00 - 0.015 / +0 50.8 tOl = - 0.381 / +0 (Alum Base) B = l 2.00 - 0.015 / +0 (PVc trim cvr) A = l - 50.8 2.00 25.4 1.00 104.5 4.115 (ref) l = mat length 138.2 (Overall length) c = l + 5.44 Anchor Sti to cut Alum trim "rib" 25.4 (1.00) Section here cable conduit Drill holes in groove on Boss (#8 x 1.25" Screw) A Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 F For the Latest Information On the Internet: www.sti.com or www.omron.ca Go to the Engineering Guide For in-depth information on safety standards and use. Universal Safety Mat System Two-Part Trim with Aluminum Cover and Mitered Corners (TKAT) Slide Alum Base Under mat Aluminum trim cover mAt fAStening DetAil Safety mat Aluminum trim Base 12.7 0.50 (ref) 56.79 2.236 4-cond cable with mc12Dc male Single Key 4-term connector 114.8 (Alum trim cvr) A = l + 4.52 50.8 2.00 25.4 1.00 note: Use groove for hole location guide O7.14 0.281 104.5 4.115 (ref) 724.4 Shown 28.52 (Aluminum 137.4 746.8 Shown. tOl = - 0.381 / +0 B=l+ trim Base) 5.41 29.41 - 0.015 / +0 F cable conduit safety mats and area guarding 609.6 Shown 24.0 l = mat length SS flat head Phillips thrd cutting 6-32 thread, 3/8" long Screw O3.71 0.146 Sti to cut Alum trim "rib" 25.4 (1.00) Section here Single-Part Trim Aluminum Trim (TKA) Aluminum trim ramp 12.7 0.50 (ref) Safety mat 25.4 1.00 25.4 (1.0) Section of rib removed 101.6 4.00 (ref) 50.8 2.00 note 1 4-cond cable with mc12Dc male Single Key 4-term connector 45 56.79 2.236 l = mat length (Alum trim) A = l + mAt fAStening DetAil 30.2 1.19 (ref) Screw (90705) 27.7 1.09 (ref) Anchor (90706) cable conduit Drill and countersink holes in groove for (8-32 x 1.25" Screw) 127.3 tOl = - 0.381 / +0 5.01 - 0.015 / +0 Sti to cut Alum trim "rib" 25.4 (1.00) Section here Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 For the Latest Information On the Internet: www.sti.com or www.omron.ca F Universal Safety Mat System Mat Measurement Trim Dimensions--mm/in. Outside Molded Corner Trim mat Dimension - Base = top Surface Dimension + 11.2 (0.44 ) i.e. top mat Dimension = 305 (12.00), mat Base = 316 (12.44) mat Dimension - top Surface Model UMOC 58.42 2.300 30.58 1.204 72.39 2.850 50.8 2.00 safety mats and area guarding F mat cable exit 58.42 2.300 94.62 3.725 mat cable exits on the side indicated by the first dimension in the model number i.e. Um5-1254, cable exits 12" dimension i.e. Um5-4824, cable exits 48" dimension 94.62 3.725 72.39 2.850 30.58 1.204 Molded Outside Corner: PN 25836 Pin Out Connector Inside Molded Corner Trim Model UMIC index/Keyway 21.89 0.862 #20 Pin contact (4 places) White Blue 2 1 3 4 Brown 72.39 2.850 Black 94.62 3.725 male connector mating/face View 57.48 2.263 57.48 2.263 UM-Y-2-1 female B 4 Black 1 Brown 3 red/Black 2 red/White female A 1 4 20 0.79 Wire Diagram 94.62 3.725 72.39 2.850 21.89 0.862 Molded Inside Corner: PN 25837 male 4 1 49.9 1.96 3 2 3 Blue 2 White rear Side A Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 F For the Latest Information On the Internet: www.sti.com or www.omron.ca Go to the Engineering Guide For in-depth information on safety standards and use. Universal Safety Mat System 2-Part Joining Trim (Base and Cover) 1.02 0.040 17.02 0.670 35.81 1.410 14.1 0.555 101.6 4.000 23.1 0.910 2-Part Joining Trim: PN 43222-0096 Joining Trim Aluminum Base: PN 32592 Joining Trim Cover Black: PN 32591 Joining Trim Cover Yellow: PN 32591-0010 F 58.9 2.32 safety mats and area guarding 2-Part Ramp Trim with PVC Cover (TKM) Aluminum Single Part Ramp Trim (TKA) 10.64 0.419 11.8 0.47 19 ref 13.72 ref 0.540 91.4 3.60 18.4 0.72 Aluminum Base & PVC Cover: PN 43123-0096 Aluminum Base: PN 32667 PVC Cover: PN 32668 2-Part Ramp Trim with Aluminum Cover (TKAT) 58.9 2.32 19.53 0.769 9.35 0.367 7.59 ref 0.299 63.50 ref 2.500 Aluminum Ramp Trim: PN 43224-0096 Blunt Trim 10.8 0.425 13.72 ref 0.540 Aluminum Base & Aluminum Cover: PN 43123-1096 Aluminum Base: PN 32667 Aluminum Cover: PN 26441 Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 25.4 ref 1.00 13.72 0.540 Blunt Trim: PN 43223-0096 For the Latest Information On the Internet: www.sti.com or www.omron.ca F Universal Safety Mat System Custom Mats and Trims Omron STI makes ordering custom mats and trims easy. Simply send us a sketch of your layout including dimensions. Make note of where you want ramp trim or blunt trim. We'll work from your sketch to create a detailed drawing of your specifications. Step 1: Customer Sends a Sketch Example safety mats and area guarding F Step 2: A Quote Drawing with Dimensions is Created molded Outside corner 2 Part Joining trim 2 Part ramp trim cUStOm mAt StAnDArD mAt Um4236 685.8 27.00 Um4234SPcOl 1947.2 76.66 1162.1 45.75 362 14.25 209.6 8.25 molded inside corner 450.9 17.75 292.1 11.50 277.1 10.91 106.4 16.00 Blunt trim 1011.2 39.81 A Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 F10 For the Latest Information On the Internet: www.sti.com or www.omron.ca Go to the Engineering Guide For in-depth information on safety standards and use. Universal Safety Mat System Step 3: When the Order is Placed, A Detailed Layout Showing all Components of the Trim System is Made e 1851.9 72.91 B 57.2 2.25 41.4 1.63 41.4 1.63 25.4 1.00 27.9 1.10 38.1 1.50 673.1 26.50 38.1 1.50 57.2 2.25 108 4.25 n c e m 1162.1 45.75 m 187.5 7.38 339.6 13.37 K 69.1 2.72 l 25.4 1.00 56.4 2.22 D K J 25.4 1.00 h g f 28.7 1.13 12.7 0.50 machined cut Out (2 places) D Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 23.1 0.91 c Um4236 590.6 23.25 108 4.25 Um4234SPcOl n machined cut Out (2 places) safety mats and area guarding B A 41.4 1.63 41.4 1.63 25.4 1.00 27.9 1.10 F 940.6 37.03 For the Latest Information On the Internet: www.sti.com or www.omron.ca F11 Universal Safety Mat System Ordering - Standard Size A Universal Mat System contains at least one mat, sufficient perimeter and joining trim and a controller. For multiple mat installations using the MC3 controller, the mats are connected in series to the controller. This may be done using the UMDB6 wiring accessory. When using the MC4 or MC6 controllers, six mats may be connected directly to the controller. Each component of a Universal Mat system must be ordered individually. safety mats and area guarding F Ordering Mats ___ - ___ 1 2 Example: UM10-1266 This example is a 12 x 66 in. black standard mat with 10 m cable 1 Information required. Represents color and cable length of the mat. Designator Description UM5 Black mat with 5 m cable UM10 Black mat with 10 m cable UMY5 Yellow mat with 5 m cable UMY10 Yellow mat with 10 m cable Note: All standard mats are stocked in black with 5 m cable. 2 Information required. Represents mat size. Dimensions are for active mat area. Mats are an additional 0.5 in. (12 mm) in each dimension. Cables exit by the first dimension in the model number. Designator 1212 1254 1260 1266 1272 1812 1818 1854 1860 Standard Mat Size Mat Ship Weight in. 12 x 12 12 x 54 12 x 60 12 x 66 12 x 72 18 x 12 18 x 18 18 x 54 18 x 60 lbs. 5.8 25.9 28.8 31.7 34.6 8.6 13.0 38.9 43.2 (mm) (304.8 x 304.8) (304.8 x 1371.6) (304.8 x 1524.0) (304.8 x 1676.4) (304.8 x 1828.8) (457.2 x 304.8) (457.2 x 457.2) (457.2 x 1371.6) (457.2 x 1524.0) (Kg) (2.6) (11.8) (13.1) (14.4) (15.7) (3.9) (5.9) (17.6) (19.6) 1866 1872 2412 2418 2424 2454 2460 2466 2472 3012 3018 3024 3030 3054 3060 3066 3072 3612 3618 3624 3630 3636 3654 3660 3666 3672 4212 4218 4224 4230 4236 4242 4254 4260 4266 4272 4812 4818 4824 4830 4836 4842 4848 4854 4860 4866 4872 18 x 66 18 x 72 24 x 12 24 x 18 24 x 24 24 x 54 24 x 60 24 x 66 24 x 72 30 x 12 30 x 18 30 x 24 30 x 30 30 x 54 30 x 60 30 x 66 30 x 72 36 x 12 36 x 18 36 x 24 36 x 30 36 x 36 36 x 54 36 x 60 36 x 66 36 x 72 42 x 12 42 x 18 42 x 24 42 x 30 42 x 36 42 x 42 42 x 54 42 x 60 42 x 66 42 x 72 48 x 12 48 x 18 48 x 24 48 x 30 48 x 36 48 x 42 48 x 48 48 x 54 48 x 60 48 x 66 48 x 72 (457.2 x 1676.4) (457.2 x 1828.8) (609.6 x 304.8) (609.6 x 457.2) (609.6 x 609.6) (609.6 x 1371.6) (609.6 x 1524.0) (609.6 x 1676.4) (609.6 x 1828.8) (762.0 x 304.8) (762.0 x 457.2) (762.0 x 609.6) (762.0 x 762.0) (762.0 x 1371.6) (762.0 x 1524.0) (762.0 x 1676.4) (762.0 x 1828.8) (914.4 x 304.8) (914.4 x 457.2) (914.4 x 609.6) (914.4 x 762.0) (914.4 x 914.4) (914.4 x 1371.6) (914.4 x 1524.0) (914.4 x 1676.4) (914.4 x 1828.8) (1066.8 x 304.8) (1066.8 x 457.2) (1066.8 x 609.6) (1066.8 x 762.0) (1066.8 x 914.4) (1066.8 x 1066.8) (1066.8 x 1371.6) (1066.8 x 1524.0) (1066.8 x 1676.4) (1066.8 x 1828.8) (1219.2 x 304.8) (1219.2 x 457.2) (1219.2 x 609.6) (1219.2 x 762.0) (1219.2 x 914.4) (1219.2 x 1066.8) (1219.2 x 1219.2) (1219.2 x 1371.6) (1219.2 x 1524.0) (1219.2 x 1676.4) (1219.2 x 1828.8) A Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 F12 For the Latest Information On the Internet: www.sti.com or www.omron.ca 47.5 (21.6) 51.8 (23.5) 11.5 (5.2) 17.3 (7.8) 23.0 (10.5) 51.8 (23.5) 57.6 (26.1) 63.4 (28.7) 69.1 (31.4) 14.4 (6.5) 21.6 (9.8) 28.8 (13.1) 36.0 (16.3) 64.8 (29.4) 72.0 (32.7) 79.2 (35.9) 86.4 (39.2) 17.3 (7.8) 25.9 (11.8) 34.6 (15.7) 43.2 (19.6) 51.8 (23.5) 77.8 (35.3) 86.4 (39.2) (43.1) 95.0 103.7 (47.0) 20.2 (9.1) 30.2 (13.7) 40.3 (18.3) 50.4 (22.9) 60.5 (27.4) 70.6 (32.0) 90.7 (41.2) 100.8 (45.7) 110.9 (50.3) 121.0 (54.9) 23.0 (10.5) 34.6 (15.7) 46.1 (20.9) 57.6 (26.1) 69.1 (31.4) 80.6 (36.6) 92.2 (41.8) 103.7 (47.0) 115.2 (52.3) 126.7 (57.5) 138.2 (62.7) Go to the Engineering Guide For in-depth information on safety standards and use. Universal Safety Mat System Ordering Perimeter Trim for a Single Mat** ___ - ___ 3 4 Example: TKM-1266 This example is a trim kit with mitered corners to fit a 12 x 66 in. standard mat. 3 Information required. Represents the corner style used on the trim kits. Description Trim kit, 2-part mitered corners with PVC top cover Trim kit, 2-part mitered corners with aluminum top cover Trim kit, 2-part with molded corners Trim kit, single part aluminum ramp trim (mitered only) **To order perimeter and joining trim for a multiple mat or custom order configuation, please consult Omron STI. specifications and dimensions For on the MC Controllers, see page F17 details on ordering a trim kit for a multiple For configuation mat, please consult Omron STI. F For details on ordering a custom safety mat, see page F10 safety mats and area guarding Designator TKM TKAT TKC TKA 4 Information required. Represents trim kit size. Use the designator located in 2 corresponding to the mat size. information on safety For mat accessories, see below. Accessories for Standard and Metric Sized Mats Model Number UMRT4 UMRT8 UMRT8A UMJS4 UMJS8 UMJTC8Y UMBT4 UMBT8 UMAL UMOC UMIC UMDB-6 UMDB-8 UMDB-10 UMEC-DB6 UMEC-03 UMEC-05 UMEC-10 UMEC-15 UMPMC UM4PMC UM4PRC UM-Y-2-1 Description Weight Bulk two-part ramp trim with yellow PVC cover 1.22 m (48 in.) length 1.5 kg (3.3 lb.) Bulk two-part ramp trim with yellow PVC cover 2.44 m (96 in.) length 3.0 kg (6.6 lb.) Bulk two-part ramp trim with aluminum top 2.44 m (96 in.) length 3.2 kg (7.0 lb.) Bulk two-part active joining trim 1.22 m (48 in.) length 1.4 kg (3.0 lb.) Bulk two-part active joining trim 2.44 m (96 in.) length 2.7 kg (6.0 lb.) Bulk joining trim cover yellow 2.44 m (96 in.) 0.5 kg (1.0 lb.) Bulk blunt trim 1.22 m (48 in.) length 1.1 kg (2.5 lb.) Bulk blunt trim 2.44 m (96 in.) length 2.3 kg (5.0 lb.) Bulk aluminum ramp trim 2.44 m (96 in.) 2.9 kg (6.5 lb.) Molded outside corner Molded inside corner Universal Safety Mat distribution box with 6 mat input connectors and one output connection to the controller Universal Safety Mat distribution box with 8 mat input connectors and one output connection to the controller Universal Safety Mat distribution box with 10 mat input connectors and one output connection to the controller 15 m UMDB6 extension cable (distribution box to controller) 3 m (9 ft.) extension cable 5 m (16 ft.) extension cable 10 m (32 ft.) extension cable 15 m (49 ft.) extension cable Panel-mount connector. Allows the controller to accept quick disconnect cable from UM series mats. Replacement connector for UM series mats 4-pin replacement connector for mat QD connector "Y" connector, internally connected to allow 2 mats to 1 input to controller or connector Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 For the Latest Information On the Internet: www.sti.com or www.omron.ca F13 Universal Safety Mat System Ordering - Metric Size A Universal Mat System contains at least one mat, sufficient perimeter and joining trim and a controller. For multiple mat installations using the MC3 controller, the mats are connected in series to the controller. This may be done using the UMDB6 wiring accessory. When using the MC4 or MC6 controllers, six mats may be connected directly to the controller. Each component of a Universal Mat system must be ordered individually. Ordering Mats safety mats and area guarding F Ordering Perimeter Trim for a Single Mat** ___ - ___ - ___ 1 2 3 Example: UMM10-0500-0500 This example is a 500 x 500 mm black metric mat with 10 m cable 1 Information required. Represents color and cable length of the mat. Designator UMM5 UMM10 UMYM5 UMYM10 Description Black mat with 5 m cable Black mat with 10 m cable Yellow mat with 5 m cable Yellow mat with 10 m cable 2 Information required. Represents mat width. Dimensions are for active mat area. Mats are an additional 0.5 in. (12 mm) in each dimension. Cables exit by the first dimension in the model number. Metric Mat Width Designator 0500 0750 1000 1200 mm 500 750 1000 1200 (in.) (19.7) (29.5) (39.4) (47.2) specifications and dimensions For on the MC Controllers, see page F17 For details on ordering a custom safety mat, see page F10 3 Information required. Represents mat length. Dimensions are for active mat area. Mats are an additional 0.5 in. (12 mm) in each dimension. Cables exit by the first dimension in the model number. Metric Mat Length Designator 0500 0750 1000 1250 1500 1750 1800 (in.) (19.7) (29.5) (39.4) (49.2) (59.1) (68.9) (70.9) Note: To calculate the approximate shipping weight in pounds, please use the following formula: L x W / 1000 x 0.0625. Example: A 500 mm x 500 mm mat would weigh approximately 15.62 lbs. (500 x 500 / 1000 x 0.0625 = 15.62) Example: MTKM-0500-0500 This example is a trim kit with mitered corners to fit a 500 x 500 mm metric mat. 3 Information required. Represents the corner style used on the trim kits. Designator Description MTKM Metric trim kit with mitered corners MTKC Metric trim kit with molded corners TKAT is available upon request. 4 Information required. Represents trim kit size. Use the designator located in 2 corresponding to the mat size. **To order perimeter and joining trim for a multiple mat or custom order configuation, please consult Omron STI. information on safety For mat accessories, see page F13 For details on ordering a trim kit for a multiple configuation mat, please consult Omron STI. Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 F14 mm 500 750 1000 1250 1500 1750 1800 ___ - ___ 3 4 For the Latest Information On the Internet: www.sti.com or www.omron.ca A Go to the Engineering Guide For in-depth information on safety standards and use. MC3, MC4 and MC6 Series C US Description MC3 The MC3 DIN mount controller may be used in applications that do not require the feature set of the MC6 controller. The MC3 single zone mat controller has removable terminal blocks and operates only on 24 VDC. MC3 MC4 MC3, MC4 and MC6 Series Safety Mat Controllers MC6 Control reliable Dual microprocessor circuitry monitors mat and wiring integrity 2-digit numeric display for fault diagnostics Universal power input Select from Automatic Start, Start/Restart Interlock or Start Interlock operating modes Up to 6 mat zone inputs MPCE monitoring Field replaceable safety output relay module or solid-state output module Selectable auxiliary output mode Six mat zone status indicator LEDs Surface mount, lockable metal enclosure Remote access to reset functions Options Lid-mounted reset key switch Quick disconnect for incoming power and relay outputs Quick disconnects up to 6 mat zone inputs Solid-state safety output module Safety relay output module Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 MC6 The MC6 is a NEMA 4, 12 controller with six individual mat zone indicators and is designed to be backward compatible with the MC4. Both units are dimensionally identical. This is where the similarities stop: The MC6 has full featured diagnostics with a 24 VDC and an optional universal power supply (100-240 VAC autoselecting). It is a controller that can be use anywhere in the world. The MC Series safety mat controllers are used in conjunction with a four-wire, normally open, safety mat where perimeter guarding is required. These control reliable controllers send a stop signal to the guarded For the Latest Information On the Internet: www.sti.com or www.omron.ca F17 F safety mats and area guarding MC6 MC4 The MC4 is a NEMA 4, 12 rated single zone mat controller. This controller may be used in applications when the diagnostic features of the MC6 may not be required. The MC4 may be ordered in either 24 VDC or the universal auto-selecting power supply for 100-240 VAC. MC3, MC4 and MC6 Series safety mats and area guarding F machine when an object of sufficient weight is detected on the active mat area. The MC Series controllers, when combined with a fourwire UM series mat, provide access guarding and improved productivity. The work area is fully visible and accessible. The controller meets the requirement of EN 1760-1:1998, EN 954, ANSI/RIA 15.06-1999, ANSI B11.19-2003, OSHA 1910217C. CSA and UL508. Additional Guarding Requirements A safety mat system is often only one part of a machine guarding solution. If the safety mat does not protect all access to the point of operation, additional guarding must be used. Safety mat systems should only be used to detect the presence, not the absence, of a force. Perimeter Guarding Requirements For perimeter guarding installations, the guarded machine or robot controller must be wired such that any stop signal generated by the safety mat system will cause an immediate stop of the hazardous motion. The machine or robot must only be restarted by the actuation of a manual reset switch. This reset switch must be located outside the area of hazardous motion and positioned such that the hazardous area can be observed by the switch operator. The purpose of this arrangement is to prevent a machine or robot from automatically restarting once the sensing weight is no longer detected by the safety mat sensing area. Specifications Controller SpecificationsMC3MC4MC6 Performance Category 3 Safety Device: Yes Yes Yes Operating Area: Up to 27.9 sq. m Up to 27.9 sq. m Up to 27.9 sq. m (300 sq. ft.) (300 sq. ft.) (300 sq. ft.) mat area per controller mat area per controller mat area per controller Response Time: < 30 msec < 30 msec < 30 msec Indications: 1 - 2 Digit Diagnostic Display 1 - Green = Run 1 - Green = Run 1 - Green = Run 1 - Red = Stop 1 - Red = Stop 1 - Red = Stop 1 - Green = Mat Clear 1 - Green = Mat Clear 1 - Green = Mat Clear 1 - Yellow = Interlock 6 - Red = Mat Zones Operational Modes: (Selectable) Automatic Start Automatic Start DIP Switch Selected, Automatic Start, Start/Restart Interlock Start/Restart Interlock Start/Restart Interlock Start Interlock A Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 F18 For the Latest Information On the Internet: www.sti.com or www.omron.ca Go to the Engineering Guide For in-depth information on safety standards and use. MC3, MC4 and MC6 Series Mounting: Environmental Protection Rating: Operating Temperature: Relative Humidity: Vibration: Shock: 35 mm DIN rail Surface Mount Surface Mount IP20 IP65/NEMA 4, 12 IP65/NEMA 4, 12 -10 to 55C (14 to 131 F) 0 to 55C (32 to 131 F) 0 to 55C (32 to 131 F) 90% 90% 90% 5-60 Hz at 5 g max on three axis 10-55 Hz at 5 g max on three axis 10-55 Hz at 5 g max on three axis 10 g for 0.016 sec. 10 g for 0.016 sec. 10 g for 0.016 sec. 1000 shocks for each axis on 3 axis 1000 shocks for each axis on 3 axis 1000 shocks for each axis on 3 axis Electromagnetic Compatibility (EMC) Electrostatic Discharge (ESD): 8 kV (air discharge) 8 kV (air discharge) 8 kV (air discharge) 6 kV (contact discharge) 6 kV (contact discharge) 6 kV (contact discharge) Radiated RF Field: 10 V/m, 80 to 1,000 MHz 10 Vs/m, 80 to 1,000 MHz 10 V/m, 80 to 1,000 MHz Electrical Fast Transients (EFT): 2 kV (all power and I/O ports) 2 kV (all power and I/O ports) 2 kV (all power and I/O ports) Surge: 2 kV (all power and I/O ports) 2 kV (all power and I/O ports) 2 kV (all power and I/O ports) Shipping Wt.: (0.22 kg (0.8 lbs.) Approx 4 kg (9.0 lbs.) Approx 4 kg (9.0 lbs.) Standards of Conformity: TUV, CE, CSA-CUL TUV, CE, CSA-CUL TUV, CE, CSA-CUL CE Certificate # BB9910347 01 CE Certificate # BB9910347 02 CE Certificate # BB2110242 01 CSA-CUL Certificate # LR90200-14 CUL Certificate # LR90200-14 CSA-CUL Certificate # LR90200-14 Designed to meet or exceed: EN1760-1998, EN954, ANSI/RIA15.06-1999, ANSI B11.19-2003, OSHA 1910-217C, CSA AND UL508 Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 For the Latest Information On the Internet: www.sti.com or www.omron.ca F19 F safety mats and area guarding Controller SpecificationsMC3MC4MC6 Electrical Power Input: 24 VDC 15% < 3 watts 24 VDC 10% < 3 watts 24 VDC 10% 10 watts (Relay) 24 VDC 10% 50 watts (Solid-State) or Autoselecting or Autoselecting 100 - 240 VAC 10%, 20 watts 100 - 240 VAC 10%, 20 watts Safety Inputs: One - 4-wire UM Safety Mat, Connections for up to Connections for up to or group series as one input. six, - 4-wire UM Safety Mats six, - 4-wire UM Safety Mats Multiple mats may be connected to Multiple mats may be connected to Multiple mats may be connected to a single zone in series a single zone in series a single zone in series Safety Output Relays: 2 NO and 2 NC 2 NO and 2 NC 2 NO and 1 NC Maximum Switched Current: 230 VAC, 6 A, 1500 watts 230 VAC, 6 A, 1500 watts 230 VAC, 7 A, 1600 watts 24 VDC - 2 A Inductive, 24 VDC - 2 A Inductive, 24 VDC - 2 A Inductive, 6 A Resistive 6 A Resistive 6 A Resistive MPCE: n/a n/a DIP Switch Selected Aux. Output Relay: None ( NC may be used as Aux) None ( NC may be used as Aux) 1 NO and 1 NC Maximum Switched Current: 230 VAC, 6 A, 1500 watts 230 VAC, 6 A, 1500 watts 125 VAC, 0.5 A 30 VDC, 1.0 A Relay Life: Mechanical = 10M operations Mechanical = 10M operations Mechanical = 10M operations Terminal Blocks: Removable Cage clamp terminal strip Cage clamp terminal strip & Pressure point screw 2-part terminal blocks Options Solid-State Outputs Solid-State Safety Outputs: n/a n/a 2 Current Sourcing 24 VDC (PNP) Maximum Switched Current: n/a n/a 0.625 A @ 24 VDC Solid-State Aux. Outputs: n/a n/a 1 Current Sourcing (PNP) and 1 Current Sinking (NPN) Maximum Switched Current: n/a n/a Current Sourcing Max: 0.5 A @ 24 VDC Current Sinking Max: 0.1 A @ 24 VDC Reset Function Key-switch (factory installed): n/a yes yes Remote: user supplied, user supplied, user supplied, Key-switch, or Pushbutton Key-switch, or Pushbutton Key-switch, or Pushbutton Mat Input Connectors: n/a Up to six Up to six quick-disconnect connectors quick-disconnect connectors Power Input and Safety Output Connector: n/a Yes Yes Enclosure: Polycarbonate Polyurethane-painted 14 ga. steel Polyurethane-painted 14 ga. steel MC3, MC4 and MC6 Series Dimensions--in./mm MC4, MC6 1.40 35.6 1.35 34.3 3.50 88.9 1.75 44.5 0.875 KnOcKOUt 22.2 (3 PlcS) OPtiOnAl cOnnectOr Ac POWer inPUt & relAY OUtPUt 9-Pin fOr mc4 12-Pin fOr mc6 tOP VieW F 3.29 83.6 safety mats and area guarding 7.43 188.7 2.81 71.4 0.30 mtg hOleS (8 PlcS) 7.6 4.00 101.6 Scientific Technologies Inc, Fremont CA 94555-3611 USA 9.55 242.6 13.36 339.3 min. left SiDe VieW 10.05 255.3 12.97 329.3 min. 2.05 52.1 BAcK VieW 6.55 166.4 frOnt VieW mAt cOnnectOrS right SiDe VieW mAt cABle 0.58 OD cOnnectOr 14.7 0.53 KnOcKOUt 13.5 (6 PlcS) DiA 1.72 43.6 0.97 24.5 10.80 274.3 12.37 314.1 min. 2.71 68.9 BOttOm VieW 0.96 24.4 1.84 46.7 A Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 F20 For the Latest Information On the Internet: www.sti.com or www.omron.ca Go to the Engineering Guide For in-depth information on safety standards and use. MC3, MC4 and MC6 Series Dimensions--mm/in. (continued) MC3 UMDB-6 75 2.95 15.3 0.6 60.5 2.38 mtg holes 101.6 4.00 215.9 8.50 mtg holes 38.1 1.50 98 3.9 228.6 9.00 110 4.3 217.4 8.56 mAt4 mAt2 mat 2 mat 5 mAt5 mAt1 mat 1 mat 6 mAt6 F Out to controller Side View OUt 38.1 1.50 7.5 0.3 1.5 0.06 mat 4 38.1 1.50 61.2 2.4 55 2.2 mat 3 38 1.5 safety mats and area guarding 35.5 1.4 mAt3 115.8 4.56 38.1 1.50 78..2 75.7 3.08 2.98 ref ref 50.8 2.00 Bottom View UMDB-8 UMDB-10 38.1 1.50 101.6 4.00 19.1 0.75 228.6 9.00 217.4 8.56 19.1 0.75 60.5 2.38 mtg holes 31.8 101.6 1.25 4.00 mAt4 mat 4 mat 5 mAt5 mAt3 mat 3 mat 6 mAt6 mAt2 mat 2 mat 7 mAt7 mAt1 38.1 1.50 38.1 1.50 mat 1 mat 8 215.9 8.50 mtg holes 217.4 8.56 mAt8 Out to controller mAt5 mat 5 mat 6 mAt6 mAt4 mat 4 mat 7 mAt7 mAt3 mat 3 mat 8 mAt8 mAt2 mat 2 mat 9 mAt9 mAt1 mat 1 mat 10 Out to controller 215.9 8.50 mtg holes mAt10 31.8 1.25 38.1 1.50 OUt 115.8 4.56 78..2 75.7 3.08 2.98 ref ref 31.8 1.25 31.8 1.25 228.6 9.00 60.5 2.38 mtg holes 38.1 1.50 Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 OUt 115.8 4.56 78..2 75.7 3.08 2.98 ref ref 50.8 2.00 38.1 1.50 50.8 2.00 For the Latest Information On the Internet: www.sti.com or www.omron.ca F21 MC3, MC4 and MC6 Series Wiring MC6 with Multiple Mats Connected to One Zone mc6 terminAl cOnnectiOnS fOr SAfetY mAtS (BrOWn) F (White) (White) 6Brn 6Wht 6BlU 6BlK 5Brn 5Wht 5BlU 5BlK 4Brn 4Wht ZOne 6 tB4 (White) mAt 3 (BlUe) (BlAcK) ZOne 5 (BrOWn) mAt 2 (BlUe) 4BlU 4BlK ZOne 4 3Brn 3Wht 3BlU 3BlK ZOne 3 2Brn 2Wht 2BlU 2BlK 1Brn 1Wht ZOne 2 (BrOWn) mAt 1 (BlAcK) safety mats and area guarding 1BlU tB1 1BlK ZOne 1 (BlAcK) (BlUe) (BlUe) BlAcK (White) BlUe White mUltiPle mAtS mAY Be cOnnecteD tO the cOntrOller USing thiS methOD. the ABOVe eXAmPle ShOWS 4 mAtS WireD. mAtS mUSt Be cOnnecteD in SeQUence, USing ZOne 1, ZOne 2, ZOne 3, etc. DiP SWitcheS mUSt Be Set tO the nUmBer Of ZOneS Being USeD. mAt 4 BrOWn Mat Connections for Listed Controllers * The MC4 and MC6 controllers may be ordered with up to 6 mat connectors (part #60477) installed. * When using the MC3 controller, part #60477 may be ordered for mounting in customer enclosure. mAle cOnnectOr mc12 male Single Key (tOP PlAte) cOntrOller Wire cOlOrS (BrOWn) (mc4) (mc6) (mc3) Brn Brn m12 (BrOWn) BlK BlK m11 (BlAcK) BlU BlU m21 (BlUe) inDeX/ KeYWAY BrOWn BlAcK 1 2 White Wht Wht m22 3 (White) (BlUe) (BlAcK) 4 BlUe (White) mAt 1 (BOttOm) (BlUe) (White) #20 Pin cOntAct (4 PlcS) mAting/fAce VieW mAt cOnnectOr Wiring A Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 F22 For the Latest Information On the Internet: www.sti.com or www.omron.ca Go to the Engineering Guide For in-depth information on safety standards and use. MC3, MC4 and MC6 Series MC4 AC Power, 9-Pin Connector CONTROL CONNECTIONS FOR MC4 PIN 1 PIN 3 PIN 7 RED/BLK RED N.C. 1 N.O. 1 N.O. 1 BLUE GRN/BLK WHT/BLK PIN 2 PIN 4 PIN 8 GREEN grn/BlK nO 2 nc 1 relAY OUtPUtS nc 2 nc 2 nc 1 PIN 9 nc 1 reD/BlK BlU nO 2 nO 2 nO 1 +24 VDC BLACK 24 VDC 24 VDC RET WHITE PIN 5 120 VAC POWER CONNECTIONS FOR MC4 PIN 9 AC IN BLACK 120 VAC NEUT WHITE PIN 5 F nc 2 6 1 ShielD StArt 2 StArt 1 + 24 VDc in 24 V ret f3 t2A 250V Orn Wht/BlK Ac in neUt nO 1 reD tB2 neUt tB3 nO 1 BlK Wht 24 VDC POWER CONNECTIONS FOR MC4 Ac in cOnnect green leAD tO grOUnD lUg PIN 6 N.O. 2 N.C. 1 safety mats and area guarding green fOr All 43815-1X1X hOOK-UP in thiS mAnner WheneVer OPtiOnAl POWer cOnnectOr ASSY iS inStAlleD ORANGE N.O. 2 7 K2 cleAr POWer SUPPlY leD2 rUn StOP mc4 K1 JmP2 leD1 JmP3 leD3 2 5 8 9 3 JmP1 4 MATING VIEW reSet 1Brn 1Wht 2Brn 2Wht 3Brn 3Wht 4Brn 4Wht 5Brn 5Wht 6Brn 6Wht 1BlK 1BlU 2BlK 2BlU 3BlK 3BlU 4BlK 4BlU 5BlK 5BlU 6BlK 6BlU terminAl cOnnectiOnS fOr SAfetY mAtS terminAl cOnnectiOnS fOr SAfetY mAtS MC4 DC Power, 9-Pin Connector CONTROL CONNECTIONS FOR MC4 fOr All 43815-1X1X hOOK-UP in thiS mAnner WheneVer OPtiOnAl POWer cOnnectOr ASSY iS inStAlleD PIN 1 PIN 3 nO 1 rUn StOP mc4 leD1 leD2 grn/BlK nc 2 nc 2 nc 1 RED/BLK RED N.O. 2 N.C. 1 N.C. 1 N.O. 1 N.O. 1 BLUE GRN/BLK WHT/BLK PIN 2 PIN 4 PIN 8 GREEN 24 VDC POWER CONNECTIONS FOR MC4 nO 2 nc 1 relAY OUtPUtS K2 cleAr nc 1 reD/BlK nO 2 nO 2 BlU Orn nO 1 tB2 BlK + 24 VDc Wht 24 V ret tB1 nO 1 reD Wht/BlK PIN 7 PIN 9 K1 24 VDC 24 VDC RET WHITE PIN 5 120 VAC POWER CONNECTIONS FOR MC4 PIN 9 JmP2 +24 VDC BLACK nc 2 AC IN BLACK 120 VAC NEUT WHITE PIN 5 6 1 7 JmP3 leD3 JmP1 reSet 1Brn 1Wht 2Brn 2Wht 3Brn 3Wht 4Brn 4Wht 5Brn 5Wht 6Brn 6Wht terminAl cOnnectiOnS fOr SAfetY mAtS terminAl cOnnectiOnS fOr SAfetY mAtS 1BlK 1BlU 2BlK 2BlU 3BlK 3BlU 4BlK 4BlU 5BlK 5BlU 6BlK 6BlU cOnnect green leAD tO grOUnD lUg green PIN 6 ORANGE N.O. 2 Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 2 5 8 9 3 MATING VIEW 4 For the Latest Information On the Internet: www.sti.com or www.omron.ca F23 MC3, MC4 and MC6 Series Wiring (continued) reD/BlK tr reD BlU/BlK tr BlUe Orn/BlK tr OrAnge BlK/Wht tr grn/BlK tr Wht/BlK tr Pin 1 1 2 3 Pin 2 K1 nO mPce BlK/Wht StArt 1 Wh/BlK Pin 9 nc AUX cOm reD/BlK Pin 3 c nO2 BlUe Pin 8 5 4 nO1 OrAnge Pin 4 mPce StArt 2 StArt 1 + 24 VDc 0 VDc White cOntrOl cOnnectiOnS fOr mc6 SAfetY OUtPUtS 5 4 3 2 1 f1 t2A 250V 1 4 tB1 tB1 tB1 tB1 J2 J2 c tB3 tB3 5 tB3 3 2 5 nO 4 cOm1 Pin 6 Or/BlK nO2 BlU/BlK AUX nO reD StArt 2 grn/BlK Pin 7 Pin 10 Pin 5 green AUX OUtPUtS 24 VDc POWer cOnnectiOnS fOr mc6 K2 + 24 VDc BlAcK Pin 12 relAY OUtPUt BOArD 2 tB3 tB3 1 0 VDc Pin 11 White 100 - 240 VAc POWer cOnnectiOnS fOr mc6 UniVerSAl POWer SUPPlY safety mats and area guarding Pin 12 Ac in BlAcK l tB2 tB2 n neUt 9 2 8 10 7 3 12 4 6 11 Pin 11 White 1 fOr Ac POWer 5 mAting VieW MC6 DC Power, 12-Pin Connector Pin 1 reD reD/BlK tr BlU/BlK tr BlUe Orn/BlK tr BlK/Wht tr grn/BlK tr Wht/BlK tr BlAcK White cOntrOl cOnnectiOnS fOr mc6 OrAnge F neUt Ac in BlAcK MC6 AC Power, 12-Pin Connector SAfetY OUtPUtS 5 4 3 2 1 2 3 f1 t2A 250V Pin 4 Pin 8 4 5 Pin 3 mPce StArt 2 StArt 1 + 24 VDc 0 VDc 1 Pin 2 Pin 9 c K1 nc nO nO1 OrAnge nO2 BlUe AUX cOm reD/BlK mPce BlK/Wht StArt 1 Wh/BlK 4 c 5 3 tB1 tB1 tB1 tB1 J2 J2 tB3 tB3 tB3 2 5 nO 4 Pin 12 BlU/BlK AUX nO reD StArt 2 grn/BlK Pin 7 Pin 10 Pin 5 + 24 VDc BlAcK 2 tB3 tB3 1 0 VDc White Pin 11 100 - 240 VAc POWer cOnnectiOnS fOr mc6 Pin 12 BlAcK Ac in l tB2 tB2 n neUt White 1 9 2 8 10 7 3 12 4 6 11 5 mAting VieW A F24 Pin 6 Or/BlK nO2 24 VDc POWer cOnnectiOnS fOr mc6 relAY OUtPUt BOArD Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 cOm1 green AUX OUtPUtS K2 1 For the Latest Information On the Internet: www.sti.com or www.omron.ca Pin 11 Go to the Engineering Guide For in-depth information on safety standards and use. MC3, MC4 and MC6 Series Brn BlU BlK Brn BlK BlU BlK BlU Brn Brn BlU Wht Brn BlK BlU male BlU Wht female OUt male BlK mAt8 female female terminal installs inside male terminal Wht BlK Brn Brn BlK BlU mAt1 Wht Wht female female male Wht female BlU female BlU Wht BlU male female BlK BlU Wht female male male Wht male female mAt6 male mAt7 Brn Brn BlK Brn BlU Wht mAt1 F male safety mats and area guarding male female mAt2 Brn BlK male female BlK BlK male Wht female female male Brn male mAt6 male Wht Brn BlU mAt5 BlK mAt2 BlK female mAt3 Brn BlU Wht female BlK Brn BlK BlK BlU female male Brn mAt5 male female male female male mAt4 mAt4 Wht Brn BlU Brn BlK Wht BlU Wht female male mAt3 Wht UMDB-8 UMDB-6 female female BlU Wht female terminal installs inside male terminal male OUt female male BlK Brn female male Brn BlU Wht BlK UMDB-10 mAt5 Brn BlK Brn BlU Wht BlU BlU Wht BlK female BlU Wht BlK Brn Brn BlU Wht female female male mAt7 BlK mAt4 male Wht mAt6 male female male mAt8 BlU Wht BlK Brn BlU Wht female Brn male BlK mAt3 BlU Wht BlK Brn BlU Wht female Brn male BlK mAt2 female male mAt9 female male mAt1 male male BlK Brn mAt10 BlU Wht Brn BlK male female female male female female BlU Wht female terminal installs inside male terminal OUt female male Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 For the Latest Information On the Internet: www.sti.com or www.omron.ca F25 MC3, MC4 and MC6 Series Suggested Machine and PLC Connections MC3, Two Normally Open Safety Relay Outputs 24VDc POWer tO cOntrOller OPtiOnAl KeY SWitch Or PUSh BUttOn reSet m12 F m21 safety mats and area guarding (Wht) (Brn) mAt 1 m11 m22 Y2 24 VDc (Brn) (BlK) (Wht) (Brn) mAt 2 (BlU) (BlK) (Wht) mAt 3 (BlU) (BlK) (BlU) (BlU) (Wht) Y1 X1 X2 m11 m12 m21 m22 + 2.2 StArt BlK Brn BlU Wht VA mAt StOP rUn mAt cleAr mAchine cOntrOl VOltAge cUStOmer SUPPlieD fUSe 5 AmPS Or leSS 13 14 23 24 31 32 41 42 fUSe OUtPUtS 250 VAc 6 A 1500 VA mAX SnUBBer mPce1 cr SnUBBer mPce2 cr mPce1 nc nc mPce2 t0 Plc fOr mOnitOring tO mAchine cOntrOl A Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 F26 For the Latest Information On the Internet: www.sti.com or www.omron.ca Go to the Engineering Guide For in-depth information on safety standards and use. MC3, MC4 and MC6 Series MC4, Two Normally Open Safety Relay Outputs, 100 to 240 VAC Power 100 tO 240 VAc POWer tO cOntrOller mAchine cOntrOl VOltAge fUSe cUStOmer SUPPlieD fUSe 7 AmPS Or leSS mPce1 SnUBBer mPce1 OPtiOnAl KeY SWitch Or PUSh BUttOn reSet cr mPce2 tO mAchine cOntrOl SnUBBer mPce2 cOnnectS tO terminAl inSiDe enclOSUre F cr nc 2 neUt relAY OUtPUtS ShielD StArt 2 StArt 1 + 24 VDc in 24 V ret f3 t2A 250V UniVerSAl POWer SUPPlY K2 (OPtiOnAl) fOr Ac POWer cleAr rUn StOP leD1 leD2 K1 JmP2 JmP3 leD3 JmP1 reSet mc4 1BlK 1BlU 2BlK 2BlU 3BlK 3BlU 4BlK 4BlU 5BlK 5BlU 6BlK 6BlU terminAl cOnnectiOnS fOr SAfetY mAtS BlAcK BlUe terminAl cOnnectiOnS fOr SAfetY mAtS 1Brn 1Wht 2Brn 2Wht 3Brn 3Wht 4Brn 4Wht 5Brn 5Wht 6Brn 6Wht Ac in nc 1 safety mats and area guarding nO 2 nO 1 nc1 nc1 tO Plc cOntrOl JUmPer JUmPer BrOWn mAt 1 White BlAcK BlUe BrOWn mAt 2 White Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 UP tO 6 mAtS mAY Be cOnnecteD tO the cOntrOller USing thiS methOD. AS eAch mAt iS cOnnecteD, the JUmPer iS mOVeD tO the lASt UnUSeD terminAl. the ABOVe eXAmPle ShOWS tWO mAtS WireD, JUmPerS WOUlD Be PlAceD AS ShOWn. (3 BlK) iS JUmPereD tO terminAl lABeleD 6 BlU & (3 Brn) iS JUmPereD tO terminAl lABeleD 6 Wht. When All 6 mAtS Are cOnnecteD, JUmPerS Are nOt reQUireD. For the Latest Information On the Internet: www.sti.com or www.omron.ca F27 MC3, MC4 and MC6 Series Suggested Machine and PLC Connections (continued) MC4, Two Normally Open Safety Relay Outputs, 24 VDC Power 24 VDc POWer tO cOntrOller mAchine cOntrOl VOltAge fUSe cUStOmer SUPPlieD fUSe 7 AmPS Or leSS OPtiOnAl KeY SWitch Or PUSh BUttOn reSet cr mPce2 tO mAchine cOntrOl tVS mPce2 cOnnectS tO terminAl inSiDe enclOSUre cr safety mats and area guarding F mPce1 tVS mPce1 nO 2 nO 1 nc 1 nc1 nc1 tO Plc cOntrOl nc 2 relAY OUtPUtS ShielD StArt 2 StArt 1 + 24 VDc in 24 V ret f3 t2A 250V K2 cleAr rUn StOP mc4 leD1 leD2 K1 JmP2 JmP3 leD3 JmP1 reSet BlAcK BlUe JUmPer terminAl cOnnectiOnS fOr SAfetY mAtS 1Brn 1Wht 2Brn 2Wht 3Brn 3Wht 4Brn 4Wht 5Brn 5Wht 6Brn 6Wht 1BlK 1BlU 2BlK 2BlU 3BlK 3BlU 4BlK 4BlU 5BlK 5BlU 6BlK 6BlU terminAl cOnnectiOnS fOr SAfetY mAtS JUmPer BrOWn mAt 1 White BlAcK BlUe BrOWn mAt 2 White UP tO 6 mAtS mAY Be cOnnecteD tO the cOntrOller USing thiS methOD. AS eAch mAt iS cOnnecteD, the JUmPer iS mOVeD tO the lASt UnUSeD terminAl. the ABOVe eXAmPle ShOWS tWO mAtS WireD, JUmPerS WOUlD Be PlAceD AS ShOWn. (3 BlK) iS JUmPereD tO terminAl lABeleD 6 BlU & (3 Brn) iS JUmPereD tO terminAl lABeleD 6 Wht. When All 6 mAtS Are cOnnecteD, JUmPerS Are nOt reQUireD. A Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 F28 For the Latest Information On the Internet: www.sti.com or www.omron.ca Go to the Engineering Guide For in-depth information on safety standards and use. MC3, MC4 and MC6 Series MC6, Two Normally Open Safety Relay Outputs, 100 to 240 VAC Power OPtiOnAl KeY SWitch Or PUSh BUttOn reSet 100 tO 240 VAc POWer tO cOntrOller n(-) (+) mAchine cOntrOl VOltAge SnUBBer mPce1 fActOrY inStAlleD JUmPer remOVe When mPce iS USeD cr cUStOmer SUPPlieD fUSe 7 AmPS Or leSS mPce1 SnUBBer mPce2 F cr fUSe mPce2 fUSe cOnnectS inSiDe enclOSUre safety mats and area guarding mPce1 mc6 tB1 2 1 StArt 1 0 VDc mPce tB2 3 + 24 VDc 4 StArt 2 gnD neUt Ac in 1 5 2 3 tO mAchine mPce2 cOntrOl 5 4 SAfetY OUtPUtS c AUX OUtPUtS tB3 f1 t2A 250V nc tO Plc cOntrOl nO K1 K2 UniVerSAl POWer SUPPlY 7 6 5 4 3 2 1 (OPtiOnAl) fOr Ac POWer On 7 6 5 4 3 2 1 c J2 On nc nO On SAfetY relAY OUtPUt BOArD SW2 SW1 terminAl cOnnectiOnS fOr SAfetY mAtS 6Brn 6Wht 6BlU 6BlK ZOne 6 5Brn 5Wht 5BlU 5BlK ZOne 5 4Brn 4Wht 4BlU 4BlK ZOne 4 3Brn 3Wht 3BlK 2Brn 2Wht 2BlU 2BlK 3BlU ZOne 3 ZOne 2 1Brn 1Wht 1BlU 1BlK ZOne 1 tB1 tB4 BlAcK BlUe Wht mAt 1 BOttOm PlAte Brn BlAcK BlUe tOP PlAte White mAt 2 BrOWn UP tO 6 mAtS mAY Be cOnnecteD tO the cOntrOller USing thiS methOD. the ABOVe eXAmPle ShOWS tWO - 4 Wire SAfetY mAtS cOnnecteD. mAtS mUSt Be cOnnecteD in SeQUence, USing ZOne 1, ZOne 2, ZOne 3, etc. DiP SWitcheS mUSt Be Set tO the nUmBer Of ZOneS Being USeD. in mOSt cASeS ShielDing iS nOt reQUireD fOr "mPce" AnD remOte StArt Wiring. Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 For the Latest Information On the Internet: www.sti.com or www.omron.ca F29 MC3, MC4 and MC6 Series Suggested Machine and PLC Connections (continued) MC6, Two Solid-State Safety Outputs, 24 VDC Power 24 VDc POWer tO cOntrOller OPtiOnAl KeY SWitch Or PUSh BUttOn reSet trAnSient VOltAge SUPPreSSOrS Are OPtiOnAl tVS mPce1 cr fActOrY inStAlleD JUmPer remOVe When mPce iS USeD F tVS mPce2 cOnnectS inSiDe enclOSUre mPce1 cr safety mats and area guarding AUX inPUtS tO Plc mPce2 mc6 J2 3 4 5 6 AUX nPn AUX PnP 0 VDc OSSD B 0 VDc mPce1 OSSD A 1 0 VDc 2 StArt 1 mPce 2 tB3 3 + 24 VDc 4 StArt 2 1 5 tO mAchine mPce2 cOntrOl On 7 6 5 4 3 2 1 On 7 6 5 4 3 2 1 On SOliD StAte OUtPUt BOArD SW2 SW1 terminAl cOnnectiOnS fOr SAfetY mAtS 6Brn 6Wht 6BlU 6BlK ZOne 6 5Brn 5Wht 5BlU 5BlK ZOne 5 4Brn 4Wht 4BlU 4BlK ZOne 4 3Brn 3Wht 3BlK 2Brn 2Wht 2BlU 2BlK 3BlU ZOne 3 ZOne 2 1Brn 1Wht 1BlU tB1 1BlK ZOne 1 tB4 BlAcK BlUe Wht mAt 1 BOttOm PlAte Brn BlAcK BlUe tOP PlAte White mAt 2 BrOWn in mOSt cASeS UP tO 6 mAtS mAY Be cOnnecteD tO the cOntrOller USing thiS methOD. the ABOVe eXAmPle ShOWS tWO - 4 Wire SAfetY mAtS cOnnecteD. mAtS mUSt Be cOnnecteD in SeQUence, USing ZOne 1, ZOne 2, ZOne 3, etc. DiP SWitcheS mUSt Be Set tO the nUmBer Of ZOneS Being USeD. in mOSt cASeS ShielDing iS nOt reQUireD fOr "mPce" AnD remOte StArt Wiring. A Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 F30 For the Latest Information On the Internet: www.sti.com or www.omron.ca Go to the Engineering Guide For in-depth information on safety standards and use. MC3, MC4 and MC6 Series Ordering Information MC3 Safety Standards and Precautions MC3 MC3 Series Safety Mat Controller No options are available MC4 MC4 - MC6 MC6 - Input Voltage AC AC power DC DC power Power Input Connector 0 No power input & safety output connector 1 Power input & safety output connector Lid Mounted Reset Keyswitch 0 No reset keyswitch 1 Factory installed lid mounted reset keyswitch Safety Output Module 1 Safety relay 2 Solid-state (not available with AC input) Mat Input Connectors 0 No mat connectors __ Please specify a number between 1 & 6 information on Omron STI For safety mats, see page F2 Omron Scientific Technologies, Inc. USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 For the Latest Information On the Internet: www.sti.com or www.omron.ca F31 F safety mats and area guarding Power Input Connector 0 No power input & safety output connector 1 Power input & safety output connector Lid Mounted Key-switch 0 No key-switch 1 Factory installed lid mounted key-switch Power Input Voltage 0 24 VDC 1 100-240 VAC auto-selecting Mat Input Connectors 0 No mat connectors __ Please specify a number between 1 & 6 A Safety Mat controller is a general purpose, safety mat control device and is not designed for any specific type, model or brand of machine. All safety-related functions of the guarded machine controls including pneumatic, electric, logic or hydraulic controls must be control reliable. A Safety Mat controller when combined with a four-wire safety mat meets ANSI/RIA R15.06-1999, ANSI B11.19-2003 and the following applicable OSHA standards. When used with mechanical power presses, OSHA standard 1910.217(c) applies. For other applications the requirements of section 1910.212 apply. Only use a Safety Mat controller and four-wire safety mat system on machinery that stops consistently and immediately anywhere in its cycle or stroke. Never use a Safety Mat controller and four-wire safety mat system on a full-revolution clutched press or machine. Access to the point of operation or hazardous machine area not protected by the Safety Mat controller and fourwire safety mat system must be guarded by fencing, barriers or other appropriate methods. The purchaser, installer and employer are responsible for meeting all local state and federal government laws, rules, codes or regulations relating to the proper use, installation, operation and maintenance of this control and the guarded machine. See Installation and Operation Manual for details. All application examples described are for illustration purposes only. Actual installations will differ from those indicated.