ENGINEERING SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
SELF CONTAINED POWER CONNECTOR
INSTALLATION INSTRUCTIONS
FOR 2 WIRE CABLE WITH GROUND APPLICATIONS
SHEET No.
J
EC No:
171319
1 of 4
DATE:
2018 / 01 / 24
DOCUMENT NUMBER:
CHECKED BY:
APPROVED BY:
SD-19045-002
ETHRODAHL/GROJAS
JMACNEIL
JMACNEIL
TEMPLATE FILENAME: ENGINEERING_SPEC[SIZE_A](V.1).DOC
INSTALLATION INSTRUCTION SHEETS
1.0 SCOPE
This specification consists of installation instructions for the Self Contained Power Connector
for 2-wire cable with ground applications.
2.0 PURPOSE
To define material number system for the above instructions.
3.0 REFERENCE MATERIAL NUMBERS
See pages 2-4 for the actual instruction sheets. These pages can be used as originals.
4.0 DEFINITIONS
Not applicable.
5.0 PROCEDURES
Place one (1) instruction sheet in the smallest unit container.
6.0 IMPLEMENTATION
December 6, 2005
19045-1001 REV J
CABLE JACKET
WHITE WIRE
Figure 1
GREEN WIRE
“A”
BLACK WIRE
“B”
Self Contained Power Connector Installation Instructions
For 2 Wire Cable With Ground Applications
The 2-circuit-with-ground connectors will splice non-metallic-sheathed cable in the following wire ranges and types:
Self Contained Connector -
2 Circuit with ground for Solid Wire & Stranded Wire
Wire Range
Order
Optional
Optional Bench
Optional Bench
Housing
AWG
No.
Hand Tool
Mount Tool
Arbor Press
Color
10
19403-1300
19285-0084
19285-0088
64006-0200
White
95AF 95BF
Reference Information
UL File Number: E217798 & E196349
NEC Article: 550, 551, and 545, HUD Section: 3280.801
10 AWG Version, 30A, 300V
Self Contained Connector -
Self Contained Connector -
2 Circuit with ground for Round Stranded Cable
2 Circuit with ground for Stranded Wire
Wire Range
Insulation
Order
Optional
Optional Bench
Housing
Cover
Wire Range
Order
Optional
Optional Bench
Optional Bench
Housing
AWG
Diameter
No.
Hand Tool
Arbor Press
Color
Color
AWG
No.
Hand Tool
Mount Tool
Arbor Press
Color
14
.340-.440
19403-1310
19285-0100
64006-0200
White
Clear
14-16
19403-1011
19285-0074
N/A
64006-0200
Blue
14
.600
19403-0011
19285-0100
64006-0200
White
Blue
12
19403-1010
19285-0074
N/A
64006-0200
Yellow
12
.340-.440
19421-0001
19285-0100
64006-0200
Yellow
Clear
12
.600
19421-0002
19285-0100
64006-0200
Yellow
Blue
26CF 26CF
Reference Information
UL File Number: E182087 Vol 2, CSA File Number: LR18689-C53
NEC Article: 550, 551, and 545, HUD Section: 3280.801
16 to 12 AWG Version, Current: 15-20A, Voltage: 600V.
Installation Procedure:
1. Carefully strip and prepare the wires to the configuration as shown in Figure 1.
WIRE SIZE
“A” In.
“B” In.
10 AWG
1.95
.96
12 AWG
1.0
1.0
14 AWG
1.0
1.0
16 AWG
1.0
1.0
19045-1001 REV J
2. Position the clear cover (bottom facing upward) as
shown in Figure 2. (Cover for 4 latch 10 AWG
connector shown).
3. Position wires into locator slots. Be certain to
place the black wire in the slot marked BLK, green
or bare wire in slot marked GRD, and the white
wire in the slot marked WHT. Upon final
positioning of all wires, be certain the end of the
cable jacket is rolled into the integral strain relief
slot and is a minimum of .06” past the second
strain relief rib as shown in Figure 2.
4. For connectors with 4 latches, position the housing assembly over the cover with the ribs in the
housing aligned between the latches as shown in Figure 3A. Then push the two halves together until
the locking tabs engage as shown in Figure 4A. For the hinged connectors, position the hinge pins
on the housing assembly into the mating holes in the cover as shown in Figure 3B. Then press down
until both lock into place as shown in Figure 4B.
5. Close the strain relief cover and housing by hand. Place assembly into Molex tool as shown in
Figure 5 for connector with 4 latches or Figure 6 for the hinged connector. Squeeze the tool until
the connector bottoms out and the locking latches engage on both sides. OR alternately,
squeeze the top and bottom closed with tongue and groove (slip joint) pliers as shown in Figure 7
(Hinged connector assembly shown). Pliers must be a minimum of 10" long. Squeeze firmly on
both sides, squarely across the connector between ribs A and B to ensure wires seat completely
into slots.
COVER
ASSY
HOUSING
ASSY
LOCKING
LATCH
LOCKING
TAB
HINGE
Figure 3B
Figure 3A
RIBS
HOUSING ASSY
LOCKING
LATCHES
LOCKING
TABS
COVER ASSY
BOSSES
Figure 4A
Figure 4B
19045-1001 REV J
Figure 6
SC POWER
CONNECTOR
RACHET
HAND TOOL
Figure 5
6. Inspect the connector to ensure the wires have been properly engaged into the housing assembly
contacts. A properly terminated wire is fully seated into its proper slots with no significant bow of
the cover. If the wires extend past the insulation stops, the wires must be re-terminated with a
NEW CONNECTOR. Once the cover has been closed the connector cannot be re-used. Failure
to comply with this procedure may result in the failure of the connector.
7. Mating and un-mating the completed connector is illustrated in Figure 7.
Figure 7
Figure 7