600W Intelligent Single Output Battery Charger PB-600 series Features : Charger for lead-acid batteries (flooded, Gel and AGM) and Li-ion batteries (lithium iron and lithium manganese) (Note.1) 2/3/8 stage charging (Note 5) Built-in battery rescue function Controlled by microprocessor Universal AC input / Full range Built-in active PFC function PF>0.95 Protection: Reverse polarity / Short circuit / Over voltage / Over temperature 3 color LED loading indicator Built-in remote ON-OFF control Built-in temperature compensation function Built-in fan speed control (depends on charging current) 3 years warranty Bauar t gepruft Sicherheit egel ma ge od o s be wac g SPECIFICATION MODEL OUTPUT INPUT PROTECTION FUNCTION PB-600-24 PB-600-48 BOOST CHARGE VOLTAGE Vboost 14.4V PB-600-12 28.8V 57.6V FLOAT CHARGE VOLTAGE Vfloat 13.8V 27.6V 55.2V 70 ~ 210AH 35 ~ 105AH 21A 10.5A 87% 89% RECOMMENDED BATTERY CAPACITY(AMP HOURS)(Note 4) Open & Sealed Lead Acid OUTPUT CURRENT 40A VOLTAGE RANGE 90 ~ 264VAC 127 ~ 370VDC FREQUENCY RANGE 47 ~ 63Hz POWER FACTOR (Typ.) 0.95/230VAC EFFICIENCY (Typ.) 86% AC CURRENT (Typ.) INRUSH CURRENT (Typ.) 6.8A/115VAC 25A/115VAC LEAKAGE CURRENT <3.5mA / 240VAC OVER VOLTAGE 16 ~ 18V 32 ~ 35V Protection type : Shut down o/p voltage, re-power on to recover 0.98/115VAC at full load 3.4A/230VAC 50A/230VAC 64.5 ~ 69.5V OVER TEMPERATURE Protection type : Shut down o/p voltage, recovers automatically after temperature goes down REMOTE CONTROL Open: Normal work Short: Stop Charging LEAKAGE CURRENT FROM BATTERY (Typ.) 1mA 2 / 3 / 8 stage selectable FAST CHARGE CHARGER OK Relay contact (RY15) OUTPUT OK Relay contact (RY13) TEMPERATURE SENSE By NTC WORKING TEMP. -20 ~ +60 (Refer to "Derating Curve") SAFETY STANDARDS SAFETY & WITHSTAND VOLTAGE ISOLATION RESISTANCE EMC (Note 3) EMC EMISSION 20 ~ 90% RH non-condensing -40 ~ +85, 10 ~ 95% RH non-condensing 0.05%/ (0 ~ 50) 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes UL1012, TUV EN60335-1, EN60335-2-29 (except for 48V), EN60950-1(48V only) approved I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25/ 70% RH Compliance to EN55032 class B (CISPR32), EN61000-3-2,-3 EMC IMMUNITY Compliance to EN61000-4-2,3,4,5,6,8,11, EN55024; light industry level, criteria A MTBF DIMENSION 135.6K hrs min. PACKING NOTE 135 ~ 400AH BATTERY TYPE WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION OTHERS www. tuv.com ID 2000000000 MIL-HDBK-217F (25) 230*158*67mm(L*W*H) 2.2Kg; 6pcs/14.2Kg/1.76CUFT 1. Modification for charger specification may be required for different battery specification. Please contact battery vendor and MEAN WELL for details. 2. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 3. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC directives. 4. This is Mean Well's suggested range. Please consult your battery manufacturer for their suggestions about maximum charging current limitation. 5. Please choose the "3 stage" selection when the charger is used to charge the batteries and power the loads in the same time. File Name:PB-600-SPEC 2017-07-14 PB-600 600W Intelligent Single Output Battery Charger Mechanical Specification Case No.805C series Unit:mm 230 145 42.5 7 ON 33 AC INPUT ON/OFF SWITCH INLET Air flow direction 48 67 158 Stage 8/3/2 Power 1 2 3 4 5 6 7 8 9 10 OFF 9 67 24.1 LED Loading Indicator Status Table Color Status Red Steady Flashing Abnormal status Orange Charging Green Full Charging Control Pin No. Assignment( CN100 ) : HRS DF11-10DP-2DS or equivalent 9 7 5 3 1 10 8 6 4 2 Mating Housing HRS DF11-10DS or equivalent Terminal HRS DF11-**SC or equivalent CN100 Pin No. Function Description RY13 : Battery Bank OK relay. 1,2 RY13 Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the battery is full, "Open" when the battery is still charging. 5,6 7 8 9,10 RY15 : Charger OK relay. Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the unit is working properly, "Open" when the unit is failure or the protection function is activating. GND NTC / GND : Temperature sense Temperature sensor comes along with the charger can be connected to the unit to allow temperature compensation of the NTC(5K) RTH charging voltage Remote ON/OFF function. RC- / RC+ Turn the output on and off by electrical or dry contact between pin 10 (RC+) and pin 9(RC-). "Open" : Normal work ; "Short" : Stop charging RY15 File Name:PB-600-SPEC 2017-07-14 PB-600 600W Intelligent Single Output Battery Charger series Block Diagram PFC : 95KHz PWM fosc : 60KHz ACTIVE INRUSH CURRENT LIMITING EMI FILTER I/P RECTIFIER & PFC RECTIFIER & FILTER POWER SWITCHING +V PFC CONTROL PWM CONTROL AUX POWER CURRENT DETECTION REVERSE DETECTION MCU 2/8 STAGE SELECT FAN REMOTE CONTROL OTP Derating Curve RC Bank OK RY13 Charger OK RY15 Static Characteristics 100 100 90 80 80 70 LOAD (%) LOAD (%) 60 40 20 -20 60 50 40 0 10 20 30 40 50 60 70 (HORIZONTAL) 90 95 AMBIENT TEMPERATURE () 100 115 264 INPUT VOLTAGE (VAC) 60Hz Charging Curve 2 Stage 3 Stage Start Start V boost V boost V float Charge Voltage Charge Voltage 100% Charge Current 10% Constant Current Constant Voltage stage 1 Charge Current Constant Current Constant Voltage stage 2 Orange Color of LED 100% stage 1 Green Color of LED Float stage 2 stage 3 Orange Green State PB-600-12 PB-600-24 PB-600-48 State PB-600-12 PB-600-24 PB-600-48 Constant Current 40A 21A 10.5A Constant Current 40A 21A 10.5A V boost 14.4V 28.8V 57.6V V boost V float 14.4V 13.8V 28.8V 27.6V 57.6V 55.2V Suitable for lead-acid batteries (flooded, Gel and AGM) and Li-ion batteries (lithium iron and lithium manganese). 10% Suitable for lead-acid batteries (flooded, Gel and AGM) and Li-ion batteries (lithium iron and lithium manganese). File Name:PB-600-SPEC 2017-07-14 PB-600 600W Intelligent Single Output Battery Charger series 8 Stage Pulse Soft Start Constant Current Constant Voltage Analysis Recond Float Maintain stage 1 stage 2 stage 3 stage 4 stage 5 stage 6 stage 7 stage 8 Charge Voltage Charge Current Color of LED Loading Indicator Orange Green Suitable for lead-acid batteries (flooded, Gel and AGM). "stage 1"(Pulse) and "stage 2"(Soft Start) provide battery rescue function. CN100 2,3, or 8 stage charging select (1)The charger features user selectable 2,3, or 8 stage charging. The charging profile is selected by moving the slide switch on the back panel. Switch Charging mode Right 2 stage charging Middle 3 stage charging Left 8 stage charging 1 RY13 RY13 2 NC Power NC Stage 8/3/2 RY15 RY15 1 3 5 7 9 GND RTH 2 4 6 8 10 9 + (2)Please choose the "3 stage" selection when the charger is used to charge the batteries and power the loads in the same time. RC- RC+ 10 Battery Function Manual 1.Remote Control The charger can be turned ON/OFF by using the "Remote Control" function. Between RC+(pin10) and RC-(pin9) CN100 1 RY13 RY13 2 Charging SW Open ON SW Short OFF NC Power NC Stage 8/3/2 RY15 RY15 1 3 5 7 9 GND RTH 2 4 6 8 10 9 RC- RC+ 10 SW + Battery File Name:PB-600-SPEC 2017-07-14 PB-600 600W Intelligent Single Output Battery Charger 2.Charger OK Relay(RY15) CN100 Between pin5 and pin6(RY15) Charger series Work normally ON (Short) Failure or protection function activated OFF (Open) 1 RY13 RY13 2 Power NC Stage 8/3/2 NC RY15 RY15 1 3 5 7 9 2 4 6 8 10 GND RTH 9 + - RC- RC+ 10 RY15 Battery 3.Output OK Relay (RY13) CN100 1.Bank OK (RY13) Between pin1 and pin2(RY13) Color of LED Battery Full ON (Short) Green Charging OFF (Open) Orange Bank 1 Power RY13 RY13 NC Stage 8/3/2 2 NC RY15 RY15 1 3 5 7 9 2 4 6 8 10 GND RTH 9 + RC- RC+ 10 RY13 Battery 4.Temperature compensation Temperature sensor comes along with the charger can be connected to the unit to allow temperature compensation of the charging voltage. If the sensor is not used, the charger still works normally. CN100 1 RY13 RY13 2 Power Stage 8/3/2 NC 1 3 5 7 9 NC RY15 RY15 2 4 6 8 10 GND RTH 9 + RC- RC+ 10 Battery NTC The temperature sensor can either be attached to the battery or placed in its surrounding environment. Installation Manual Please refer to the manual of PB-600. File Name:PB-600-SPEC 2017-07-14