High Speed * High Accuracy Eddy Current Type Digital Displacement Sensor GP-X SERIES Conforming to EMC Directive 25!s & 0.02%F.S. High-speed sampling and high resolution. The new choice for even more variegated data collection and processing. The unique sensing technology developed by our SUNX team has made possible an ultra-high speed minute displacement measurement function, essential for high-precision processes, that boasts the highest resolution in the industry. With a 25 !s ultra high sampling speed, the GP-X series won't miss even high speed work displacements. These devices boast a 0.07 % F.S. / C temperature characteristics They perform with a 0.3 %F.S. linearity for stainless steel and iron Because they perform with a 0.3 % F.S. linearity, they can be used for sensing stainless steel and iron enabling precise measurements not affected by the work's material. Specifications corresponding to each material (stainless steel, iron, aluminum) has already been inputted in the controller enabling the easy selection of the setting that is most suitable for the particular material used. Optimal correction of the output feature By combining the sensor head with the controller, we've realized 0.07 % F.S. / C. They are highly resistant to ambient temperature changes enabling stable micro-displacement measurements. With the industry's highest resolution, 0.02 % F.S. (Note), they can perform high-accuracy measurements of micro-displacements. (Average number of samples: 64) Note: GP-XC3SE and GP-XC5SE Resolution: 0.04 %F.S. 1 Stainless steel Output value They possess a 0.02 % F.S. resolution for highly accurate measurement Aluminum Iron Distance Before correction Output value We've realized a 25 s (40,000 times / sec.) ultra high sampling speed Distance After correction A total of 6 types of sensor head 6 types of sensor heads from the ultra compact "3.8 mm "0.150 in cylindrical type to the long range sensing "22 mm "0.866 in / M12 screw type are available. GP-X22KL Sensing range : 0 to 10 mm 0 to 0.394 in Appearance : "22 mm / M12 "0.866 in Controller NPN output type , PNP output type GP-X12ML Sensing range : 0 to 5 mm 0 to 0.197 in Appearance : M12 DIN 48 mm 1.890 in size GP-X10M GP-X3SE GP-X5SE GP-X8S Sensing range : 0 to 2 mm 0 to 0.079 in Appearance : M10 Sensing range : 0 to 0.8 mm 0 to 0.031 in Appearance : "3.8 mm "0.150 in Sensing range : 0 to 1 mm 0 to 0.039 in Appearance : "5.4 mm "0.213 in Sensing range : 0 to 2 mm 0 to 0.079 in Appearance : "8 mm "0.315 in Sensor heads with superior workability and maintainability Replacement of sensor heads possible One-touch connector hook up Sensor head extensions possible As a result of damage or other mishap rendering maintenance necessary, you can replace only the sensor head leaving the controller as it is. The sensor head and the controller connection is a simple one-touch connector type. Between the sensor head and the controller, a GP-XCCJ7 extension cable (optional) can be used up to a 10 m 32.808 ft total length. One-touch connector Sensor head Extension Cable GP-XCCJ7 : 7 m 22.966 ft Sensor cable : 3 m 9.843 ft Total length : 10 m 32.808 ft 2 The SUNX sensor design policy has realized controllers that are easy to use on-site. Panel mounting type Controller Compact type DIN 48 mm 1.890 in size Out of setting range (upper threshold) Sensing values within setting range Out of setting range (lower threshold) The 5-digit, dual, 2-color digital display offers great visibility If the measurement results fall within the setting range (GO), they will appear on the lower digital display in green. If they are out of range (HI, LO), they will be displayed in the upper digital in orange. The display position and color change allows for accurate visibility even for momentary changes. Sensing values Simple setting mode Manual mode Setting value verifiable even in sensing mode Upper threshold value Digital input display enabling easy setting Its dual digital display enables numerical setting while verifying setting items for each mode. Even when sensing, it enables the verification of the main settings. 3 Average number of samples setting value Lower threshold value Various functions made available through the use of RS-232C standard interfaces. Exclusive RS-232C cable (Accessory for the intelligent monitor GP-XAiM) Cable length : 3 m 9.843 ft [PC side connector : D-SUB (9 pins)] Link cable for controller communication unit (optional) SL-F Cable length : 150 mm 5.906 in, 250 mm 9.843 in, 1,000 mm 39.370 in Controller communication unit GP-XCOM The RS-232C communication connector is standard equipment It is capable of various controls such as saving measurement data to PC and the controller's inputted settings and loading stored memory. Connector for RS-232C communication 5 Intelligent monitor (GP-XAiM) optimal for collecting and analyzing measurement data. (Exclusive RC-232C cable is attached) An intelligent monitor capable of the settings for each measurement conditions and waveform display monitoring. It can perform waveform monitoring, which could until now only be done by the oscilloscope, as well as the simple loading and saving onto a PC of settings for each condition and function. Sensor A and sensor B can be linked together and measurement can be calculated (a - b) to detect difference in object. Sensor B Sensor A 3-value judgment output for calculating measurement data conformity and calculation results between 2 interconnected controllers is rendered possible. The calculation function equipment renders digital panel controllers unnecessary. b (a - b) a object Enables sensors data comparisons and calculations (a - b) : difference in object Datalink between sensors possible The controller communication unit GP-XCOM (optional) can be linked to up to 8 controllers and load via just one RS-232C cable each controller settings and measurement data to a PC. Maximum of eight controllers Controller communication unit Link cable Data sent to a PC via the RS-232C 6 GP-X ORDER GUIDE Appearance (mm in) Type Sensor heads Non-threaded type sensor head "3.8 "0.150 0 to 0.8 mm 0 to 0.031 in 17 0.669 "5.4 "0.213 0 to 1 mm 0 to 0.039 in 17 0.669 83 3.268 "8 "0.315 Threaded type sensor head Sensing range Controller 17 0.669 48 1.890 0 to 2 mm 0 to 0.079 in 48 1.890 M10 17 0.669 M12 0 to 2 mm 0 to 0.079 in 0 to 5 mm 0 to 0.197 in 21 0.827 0 to 10 mm 0 to 0.394 in M12 "22 0.866 35 1.378 Set Model No. (Sensor head model No.) Comparative output GP-XC3SE (GP-X3SE) (Note) NPN open-collector transistor GP-XC3SE-P (GP-X3SE) (Note) PNP open-collector transistor GP-XC5SE (GP-X5SE) (Note) NPN open-collector transistor GP-XC5SE-P (GP-X5SE) (Note) PNP open-collector transistor GP-XC8S (GP-X8S) NPN open-collector transistor GP-XC8S-P (GP-X8S) PNP open-collector transistor GP-XC10M (GP-X10M) NPN open-collector transistor GP-XC10M-P (GP-X10M) PNP open-collector transistor GP-XC12ML (GP-X12ML) NPN open-collector transistor GP-XC12ML-P (GP-X12ML) PNP open-collector transistor GP-XC22KL (GP-X22KL) NPN open-collector transistor GP-XC22KL-P (GP-X22KL) PNP open-collector transistor Note: High resolution types (GP-XC3S, GP-XC5S: 0.02 % F.S., average number of samples: 64) are available. These products correspond to the Export Trade Administration Act of Japan. Shipping them outside Japan requires special permission from the Japanese government regarding stipulations in Foreign Exchange and Foreign Trade Law. Please contact our office for details. OPTIONS Designation Model No. Description BCD output unit GP-XBCD This unit outputs measurement values in BCD data format at a high speed. * Sampling frequency : 20 kHz Cable with connector on one end for BCD output unit GP-XBCC3 Length: 3 m 9.843 ft Controller communication unit GP-XCOM Up to 8 controllers can be linked. SL-F150 Length: 150 mm 5.906 in SL-F250 Length: 250 mm 9.843 in SL-F1000 Length: 1,000 mm 39.370 in Intelligent monitor GP-XAiM Monitoring settings for each measurement condition and measurement waveforms is enabled by way of a PC. * One exclusive RS-232C cable (3 m 9.843 ft length) is attached. Extension cable for sensor head GP-XCCJ7 Length: 7 m 22.966 ft Link cable for controller communication unit BCD output unit Cable with connector on one end for BCD output unit 7 This cable links the controller communication units. Select as per the cable length. This cable with connector is for extensions between the sensor head and controller. Controller communication unit Intelligent monitor * GP-XAiM Link cable for controller communication unit BCD output unit GP-XBCD Cable with connector on one end for BCD output unit GP-XBCC3 Cable for BCD data output unit. * 26-core cable with connector on one end Link cable for controller communication unit SL-F Controller communication unit GP-XCOM Extension cable for sensor head * GP-XCCJ7 GP-X SPECIFICATIONS Sensor heads Non-threaded type Type Threaded type For 0.8 mm 0.031 in sensing For 1 mm 0.039 in sensing For 2 mm 0.079 in sensing For 2 mm 0.079 in sensing For 5 mm 0.197 in sensing For 10 mm 0.394 in sensing Item Model No. GP-X3SE GP-X5SE GP-X8S GP-X10M GP-X12ML GP-X22KL Sensing range (Note 1) 0 to 0.8 mm 0 to 0.031 in 0 to 1 mm 0 to 0.039 in 0 to 2 mm 0 to 0.079 in 0 to 2 mm 0 to 0.079 in 0 to 5 mm 0 to 0.197 in 0 to 10 mm 0 to 0.394 in Standard sensing object Stainless steel (SUS304) / Iron sheet [Cold rolled carbon steel (SPCC)] 6060t 1 mm 2.3622.362t 0.039 in 0.07 % F.S./C or less Temperature characteristics (Note 2) Environmental resistance Pollution degree 3 (Industrial environment) Protection IP67 (IEC), IP67g (JEM) 10 to55 C 14 to131 F, Storage: 20 to70 C 4 to158 F Ambient temperature Ambient humidity 35 to 85 % RH, Storage: 35 to 85 % RH Voltage withstandability 250 V AC for one min. between all supply terminals connected together and enclosure Insulation resistance 20 M, or more, with 250 V DC megger between all supply terminals connected together and enclosure Vibration resistance 10 to 150 Hz frequency, 0.75 mm 0.030 in amplitude in X, Y and Z directions for two hours each 500 m/s2 acceleration (50 G approx.) in X, Y and Z directions for five times each Material Shock resistance Enclosure Brass (Nickel plated) Stainless steel (SUS303) Cable protector Sensing Part PP ABS Accessories ABS PA Extension up to total 10 m 32.808 ft is possible with the optional cable Cable extension Weight (Note 4) PAR High frequency coaxial cable with connector, 3 m 9.843 ft long (Note 3) Cable 40 g approx. 40 g approx. 40 g approx. 50 g approx. 45 g approx. 80 g approx. Nut: 2 pcs., Toothed lock washer: 1 pc. Notes: 1) The sensing range is specified for the standard sensing object. 2) This value represents 20 to 60 % of the maximum sensing distance when combining the sensor head and the controller. 3) For the flexible cable type, please contact our office. 4) The given weight of the threaded type sensor head is the value including the weight of the nuts and the toothed lock washer. 8 GP-X SPECIFICATIONS Controllers Type Item NPN output Set model No. PNP output GP-XC GP-XC-P 24 V DC 10 % Ripple P-P 10 % or less Supply voltage Current consumption 150 mA or less GP-XC3SE / GP-XC5SE: 0.04 % F.S. (64 times average processing) GP-XC8S / GP-XC10M / GP-XC12ML / GP-XC22KL: 0.02 % F.S. (64 times average processing) Resolution (Note 1) Sampling frequency 40 kHz (25 !s) Within 0.3 % F.S. Linearity (Note 1) Temperature characteristics (Note 2) 0.07 % F.S./C or less Output voltage: 5 to 5 V (Note 3), Output impedance: 100 approx. Analog voltage output Response time 75 !s (maximum speed) NPN open-collector transistor PNP open-collector transistor * Maximum sink current: 100 mA * Maximum source current: 100 mA * Applied voltage: 30 V DC or less (between comparative output and 0 V) * Applied voltage: 30 V DC or less (between comparative output and V) * Residual voltage: 1.6 V or less (at 100 mA sink current) * Residual voltage: 1.6 V or less (at 100 mA source current) 0.4 V or less (at 16 mA sink current) 0.4 V or less (at 16 mA source current) Comparative outputs (HI, GO, LO) Utilization category DC-12 or DC-13 Output number HI / GO / LO 3 value output HI : ON when measured value the upper limit value GO: ON when upper limit value j measured value j lower limit value LO : ON when lower limit value measured value Output operation Short-circuit protection Incorporated Photocoupler input Photocoupler input * Input current: 9 mA or less * Input current: 9 mA or less * Operating voltage: ON voltage 17 V or more (between 24 V and input) * Operating voltage: ON voltage 17 V or more (between 0 V and input) OFF voltage 4 V or less (between 24 V and input) OFF voltage 4 V or less (between 0 V and input) * Input impedance: 5 k approx. * Input impedance: 5 k approx. External input Serial I/O RS-232C Zero-set setting method Push button setting / External input setting Indicators MODE Orange LED (lights up when in mode status) HI Orange LED (lights up when the upper limit value is exceeded) GO Green LED (lights up when within the upper and lower limit values) LO Orange LED (lights up when less than the lower limit value) TIMING Green LED (lights up as per the external or internal trigger timing) 5 digit orange LED (display of numerical values out of upper and lower limit values) Lower line digital display part 5 digit green LED (display of numerical values within the upper and lower limit values) Environmental resistance Upper line digital display part Pollution degree 3 (Industrial environment) Ambient temperature 0 to50 C 32 to 122 F (No dew condensation), Storage: 0 to50 C 32 to 122 F Ambient humidity 35 to 85 % RH, Storage: 35 to 85 % RH EMC EN 61000-6-2, EN 61000-6-4 Vibration resistance 10 to 55 Hz frequency, 0.75 mm 0.030 in amplitude in X, Y and Z directions for two hours each 100 m/s2 acceleration (10 G approx.) in X, Y and Z directions for five times each Shock resistance Material Enclosure: Polycarbonate Weight 120 g approx. Accessory ATA4811 (controller mounting frame): 1 set Notes: 1) This value is obtained at a constant 25 C 77 F. 2) This value represents 20 to 60 % of the maximum sensing distance when combining the sensor head and the controller. 3) Adjusted to a 0 to 5 V factory setting. BCD output unit Model No. Current consumption Output 5 digits BCD, Polarity indication, VALID ( Hold input Material Weight Accessory ) Controller communication unit GP-XBCD Model No. 20 mA or less N-channel MOSFET open drain * Maximum sink current: 50 mA * Applied voltage: 30 V DC or less (between output and GND) * Residual voltage: 1 V or less (at 50 mA sink current) Current consumption Non-voltage contact or NPN open-collector transistor input * Low: 0 to 1 V * High: Open Enclosure: ABS 30 g approx. Mounting bracket [Stainless steel (SUS304)]: 1 pc. Note: Connects to the control device with GP-XBCC3 cable with connector on one end for BCD output unit (3 m 9.843 ft cable length, optional). 9 GP-XCOM 5 mA or less Material Enclosure: ABS Weight 20 g approx. Accessory Mounting bracket [Stainless steel (SUS304)]: 1 pc. Note: Each GP-XCOM is connected using a link cable for controller communication units (SL-F, optional). When GP-XCOM is used, controllers cannot communicate if their software versions are not compatible (Ver. 1.06 or earlier version with Ver 2.00 or later version). Check the software version and use the correct combination. GP-X I/O CIRCUIT AND WIRING DIAGRAMS NPN output type controller PNP output type controller I/O circuit diagram 18 Tr1 ZD2 ZD1 Tr2 ZD3 Tr3 ZD4 Tr6 Tr5 ZD6 I/O circuit diagram Terminal No. D1 1 2 V 18 Comparative Load output LO Comparative 100mA max. output GO 4 Load Tr1 Load Comparative output HI 100mA max. Load 3 Alarm output 100mA max. Load 24 V DC 10 % 5 Tr4 ZD5 6 7 Terminal No. D1 Strobe output ZD1 Tr2 1 ZD2 Tr3 100mA max. 100 mA max. Interference prevention output Used for interference prevention function. 2 ZD3 T r4 3 5 ZD4 Tr5 6 ZD5 Output COM. 0V 17 47 Tr6 9 Analog voltage output (5 to 5 V) (Note) 8 For analog output GND ZD6 24 V 10 Main circuit 11 47 Zero-set input 24 V 5 k Memory selection input 1 5 k 24 V 5 k 12 Comparative output GO 100mA max. Comparative output HI 100mA max. Load Load 24V DC 10% Load Alarm output 100mA max. Load Strobe output Used for interference prevention function. 0V 9 Analog voltage output (5 to 5 V) (Note) 8 For analog output GND 13 Input COM. (24 V) m1 m1 m1 m2 m1 Main circuit 5 k 47 100mA max. Comparative output LO 100mA max. 7 17 Output COM. Interference prevention output Load 4 47 V 10 Memory selection input 2 5 k 11 Zero-set input Memory selection input 1 24 V 5 k 14 Timing input 5 k 24 V 5 k 24 V 5 k 5 k 15 Reset input Interference prevention input Used for interference 16 m1 prevention function. 5 k m2 m1 m1 5 k Internal circuit Symbols 15 Timing input Reset input 16 Interference prevention input Internal circuit Users' circuit D1: Reverse supply polarity protection diode ZD1 to ZD6: Surge absorption zener diode Tr1 to Tr6: NPN output transistor 14 Memory selection input 2 m1 Input COM. 13 (0 V) Note: Devices connected to the analog voltage output must have an input impedance set at 1 M or more. 12 Users' circuit Note: Devices connected to the analog voltage output must have an input impedance set at 1 M or more. Symbols D1: Reverse supply polarity protection diode ZD1 to ZD6: Surge absorption zener diode Tr1 to Tr6: PNP output transistor m1 m1 Non-voltage contact or NPN open-collector transistor Non-voltage contact or PNP open-collector transistor or or * Zero-set input, reset input, memory selection input Low (0 to 4 V) : Effective High (V or open) : Ineffective * Zero-set input, reset input, memory selection input Low (0 V or open) : Ineffective High (17 V to24 V) : Effective m2 m2 NPN open-collector transistor PNP open-collector transistor * Timing input Low (0 to 4 V): Effective High (V or open): Ineffective * Timing input Low (0 V or open): Ineffective High (17 to 24 V): Effective Memory selection input Memory No. 0 1 2 3 Used for interference prevention function. Memory selection 1 Memory selection 2 High High Low High High Low Low Low Memory selection input Memory No. 0 1 2 3 Memory selection 1 Memory selection 2 Low Low High Low Low High High High 10 GP-X I/O CIRCUIT AND WIRING DIAGRAMS Controller Terminal arrangement 123456789 0ABCDEFGH Connector for RS-232C communication Connector for sensor head connection Terminal No. 1 2 3 4 5 6 7 8 9 Terminal No. Description Comparative output LO Comparative output GO Comparative output HI Output COM. Alarm output Strobe output Interference prevention output For analog output GND Analog output 0 A B C D E F G H Description Zero-set input Memory selection input 1 Memory selection input 2 Input COM. Timing input Reset input Interference prevention input 0V V BCD output unit Connector pin position and cable color Cable Connector pin No. Sheath color ID mark Orange Orange Gray Gray White White Yellow Yellow Pink Pink Orange Orange Gray Gray White White Yellow Yellow Pink Pink Orange Red: 1 Black: 1 Red: 1 Black: 1 Red: 1 Black: 1 Red: 1 Black: 1 Red: 1 Black: 1 Red: 2 Black: 2 Red: 2 Black: 2 Red: 2 Black: 2 Red: 2 Black: 2 Red: 2 Black: 2 Red: 3 L Orange Black: 3 M Gray Red: 3 N O Signal Gray Black: 3 White Red: 3 White Black: 3 Note: The shield wire is connected externally at 0 V. 11 Description 1 2 Measurement value 4 to the 100 digit 8 1 2 Measurement value 4 to the 101 digit 8 1 2 Measurement value Measurement value BCD output 4 to the 102 digit 8 1 2 Measurement value 4 to the 103 digit 8 1 2 Measurement value 4 to the 104 digit 8 Polarity signal output High (OFF): , Low (ON): Low (ON) when the VALID output VALID data output is enabled This input is to maintain the external data output. The data output is HOLD Hold input maintained during low (ON). GND Ground GND Ground Not used Not connected A0 B0 C0 D0 A1 B1 C1 D1 A2 B2 C2 D2 A3 B3 C3 D3 A4 B4 C4 D4 POLE 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 0 A B C D E F G H I J K Connector for controller connection Connector for BCD output GP-X PRECAUTIONS FOR PROPER USE This product is not a safety sensor. Its use is not intended or designed to protect life and prevent body injury or property damage from dangerous parts of machinery. It is a normal object detection sensor. Mounting with nut <GP-X10M> B * The sensor head and the controller are adjusted in order to conform to the default specification linearity. * In the event of replacing sensor heads, input the sensor head's characteristic code and conduct 3-point correction (calibration). * Should you use an extension cable, turn the sensor head cable length selection switch located on the back of the controller to `3 m + 7 m 9.843 ft + 22.966 ft'. Then reintroduce the power supply and conduct 3-point correction (calibration). <GP-X12ML> Attached toothed lock washer B Mounting plate <GP-X22KL> Attached toothed lock washer Attached toothed lock washer B Mounting plate Mounting plate Model No. B (mm in) Tightening torque GP-X10M GP-X12ML GP-X22KL 7 0.276 or more 9.8 N m or less 14 0.551 or more 20 N m or less 20 0.787 or more (Note 1) 20 N m or less Notes: 1) Without nut. If a nut is installed, the dimension will be 23.5 mm or more. 2) Mount such that the nuts do not protrude from the threaded portion. Conditions in use for CE conformity * This sensor is a CE conformity product complying with EMC Directive. The harmonized standard with regard to immunity that applies to this product is EN 61000-6-2 and the following conditions must be met to conform to that standard. Distance from surrounding metal Conditions * The controller should be connected less than 10 m 32.808 ft from the power supply. * The signal line to connect with the controller should be less than 30 m 98.425 ft. * A ferrite clamp must be mounted within 10 mm 0.394 in from connector fitted onto the GP-XBCC3 cable with connector on one end for BCD output units. The EN 50082-2 that previously applied to the products for conforming to EMC Directive was replaced by EN 61000-6-2 starting April 1st. 2002. * As metal around the sensor may affect the sensing performance, pay attention to the following points. <Embedding of the sensor head in metal> * Since the analog output may change if the sensor head is completely embedded in metal, keep the minimum distance specified in the table below. Sensor head C D Metal Linearity in case of disc-shaped or cylindrical objects * In case the sensing object is disc-shaped or cylindrical, the linearity varies with the sensing object size. In the event the sensing object is larger than the sizes indicated in the table below, the linearity specification (within 0.3 % F.S.) is satisfied by performing zero-adjustment and span adjustment when in contact using the scaling function. Sensor head Disc diameter " (mm in) Cylinder diameter " (mm in) GP-X3SE GP-X5SE GP-X8S GP-X10M GP-X12ML GP-X22KL 6 0.236 8 0.315 12 0.472 12 0.472 25 0.984 30 1.181 <In case of disc> 16 0.630 16 0.630 50 1.969 50 1.969 55 2.165 165 6.496 GP-X3SE GP-X5SE GP-X8S GP-X10M GP-X12ML GP-X22KL F " (mm in) " mm in t : 1 mm 0.039 in ( ( "18 "0.709 "14 "0.551 "50 "1.969 "50 "1.969 3 0.118 14 0.551 20 0.787 <Face to face mounting> <Parallel mounting> t "10 "0.394 Mutual interference E Iron cylinder D (mm in) * If several sensor heads are mounted close together, some specifications may not be satisfied. Therefore, proceed with the interference prevention function enabled. The interference prevention function eliminates interference among sensors by alternating sensor oscillations. Contact our office for details about time charts etc. If not using the interference prevention function, leave a distance more than the values given below. <In case of cylinder> Iron disc C (mm in) Sensor head GP-X3SE GP-X5SE GP-X8S GP-X10M GP-X12ML GP-X22KL E (mm in) 15 0.591 F (mm in) 9 0.354 30 1.181 40 1.575 40 1.575 170 6.693 200 7.874 11 0.433 15 0.591 15 0.591 50 1.969 200 7.874 ? # : 135 mm 5.315 in Mounting sensor head * The tightening torque should be under the value given below. Mounting with set screw * Make sure to use an M3 or smaller set screw having a cup-point. Set screw (M3 or less) Sensing range * The sensing range is specified for the standard sensing object [stainless steel (SUS304) / iron [Cold rolled carbon steel (SPCC)], 6060t 1 mm 2.3622.362t 0.039 in]. For sensing metals other than the standard sensing objects, use the correction coefficient stated below as a guideline. Verify with the actual sensor before using. Correction coefficient (Cup-point) A Sensor head Model No. A (mm in) Tightening torque GP-X3SE GP-X5SE GP-X8S 4 to 16 0.157 to 0.630 0.10 N m or less Metal 0.44 N m or less Stainless steel (SUS304), Iron 0.58 N m or less Aluminum 5 to 16 0.197 to 0.630 GP-X3SE GP-X5SE GP-X8S GP-X10M GP-X12ML GP-X22KL 1 0.5 approx. 12 GP-X PRECAUTIONS FOR PROPER USE Connection of sensor head and controller Mounting controller * Make sure that the power supply is off while connecting the sensor head to the controller. * Use the attached controller mounting frame (ATA4811) and mount the controller onto the panel by fastening the frame's screws. Connection * Hold the sensor head's connector by the outer ring and insert it into the connector provided on the controller for sensor head connection. Insert till you hear a click sound. Controller mounting frame (ATA4811) Controller * Refer to the `DIMENSIONS' (P.14) for the panel cut-out dimension. * The mountable panel thickness is 1 to 5 mm 0.039 to 0.197 in. However, if using a controller communication unit or BCD output unit, make the panel thickness between 1 and 2.5 mm 0.039 and 0.098 in. Connector for sensor head connection Wiring Connector outer ring Removing * When removing, hold the connector outer ring and pull it straight out. * Cable extension for sensor head * When using a sensor head extension cable, turn the sensor head cable length selection switch side to the controller's sensor head connector to `3 m 7 m 9.843 ft22.966 ft' with the power supply is off. After switching, reintroduce the power supply. Sensor head cable length selection switch Connector for sensor head connection * * * * * * * UP side : Standard (3 m 9.843 ft) extension (7 m 22.966 ft) DOWN side : Standard (3 m 9.843 ft) (factory shipment setting) * * The coaxial connector for the extension cable is connected to the 0 V power supply. If installing to a metal plate or similar, insulate the connector from the surrounding metal. * * Make sure that the power supply is off while wiring. Take care that wrong wiring will damage the sensor head or the controller. Verify that the supply voltage variation is within the rating. If power is supplied from a commercial switching regulator, ensure that the frame ground (F.G.) terminal of the power supply is connected to an actual ground. In case noise generating equipment (switching regulator, inverter motor, etc.) is used in the vicinity of the sensor head or the controller, connect the frame ground (F.G.) terminal of the equipment to an actual ground. Do not run the wires together with high-voltage lines or power lines or put them in the same raceway. This can cause malfunction due to induction. Make sure to use an isolation transformer for the power supply. It an auto-transformer (single winding transformer) is used, this product or the power supply may get damaged. In case a surge is generated in the used power supply, connect a surge absorber to the supply and absorb the surge. The analog voltage output does not incorporate a short-circuit protection circuit. Do not directly connect a power supply or a capacitive load. Make sure that stress by forcible bend or pulling is not applied directly to the sensor cable joint. If using separate power supplies for multiple controllers, use the same V or 0 V supply for all. Others * Do not use during the initial transient time (2 sec. approx.) after the power supply is switched on. * This sensor is suitable for indoor use only. * Avoid dust, dirt, and steam. * Take care that the product does not come in direct contact with water, oil, grease, or organic solvents, such as, thinner, etc. DIMENSIONS (Unit: mm in) GP-X3SE The CAD data in the dimensions can be downloaded from the SUNX website: http://www.sunx.co.jp/ GP-X5SE Sensor head Sensor head "2.5 "0.098 high frequency coaxial cable, 3 m 9.843 ft long 17 0.669 Coaxial connector for controller connection 17 0.669 (6.2) (0.244) "2.5 "0.098 high frequency coaxial cable, 3 m 9.843 ft long Coaxial connector for controller connection ("6.4) ("0.252) ("6.4) ("0.252) "3.8 "0.150 13 (17) (0.669) (25.7) (1.012) "5.4 "0.213 (17) (0.669) (25.7) (1.012) GP-X DIMENSIONS (Unit: mm in) GP-X8S The CAD data in the dimensions can be downloaded from the SUNX website: http://www.sunx.co.jp/ GP-X10M Sensor head Sensor head "2.5 "0.098 high frequency coaxial cable, 3 m 9.843 ft long "2.5 "0.098 high frequency coaxial cable, 3 m 9.843 ft long 14 0.551 Coaxial connector for controller connection (6.2) (0.244) 17 0.669 17 0.669 ("6.4) ("0.252) ("6.4) ("0.252) (17) (0.669) (25.7) (1.012) "8 "0.315 GP-X12ML Sensor head 17 0.669 7 0.276 (17) M101 (0.669) (25.7) Nut (1.012) Toothed lock washer (internal tooth) 3 0.118 "18 "0.709 GP-X22KL "2.5 "0.098 high frequency coaxial cable, 3 m 9.843 ft long (6.2) (0.244) 21 0.827 Sensor head 35 1.378 20 0.787 Coaxial connector for controller connection "2.5 "0.098 high frequency (6.2) (0.244) coaxial cable, 3 m 9.843 ft long 17 0.669 Coaxial connector for controller connection ("6.4) ("0.252) "10.1 "0.398 (17) (0.669) (25.7) Nut (1.012) Toothed lock washer (internal tooth) M121 0.039 3.5 0.138 "21 "0.827 Controller mating coaxial connector (6.2) (0.244) "22 "0.866 3.5 0.138 (25.7) (1.012) ("6.4) M121 0.039 ("0.252) Nut "21 "0.827 Toothed lock Diameter of washer (internal tooth) toothed lock washer ( ) Controller Comparative output operation indicators (Orange / Green / Orange) 5-digit, dual numerical display (Orange / Green) Timing indicator (Green) 10 0.394 73 2.874 Terminal block (16.7) (0.657) GP-X series SHIFT key 44.5 1.752 48 1.890 Zero-set key ENTER key MODE indicator (Orange) MODE key Connector for RS-232C UP key Sensor head cable length selection switch DOWN key Coaxial connector for sensor head connection Panel cut-out dimensions <When BCD output unit / controller communication unit not mounted> <When BCD output unit / controller communication unit mounted> 450.6 0 0.024 1.772 0 450.6 0 1.7720.024 0 450.6 0 1.7720.024 0 Minimum 90 3.543 When mounted in series A(48n2.5)0.6 0 A(1.890n0.098)0.024 0 A Note: The panel thickness should be 1 to 5 mm 0.039 to 0.197 in. 450.6 0 1.7720.024 0 Minimum 90 3.543 Minimum 100 0.098 Note: The panel thickness should be 1 to 2.5 mm 0.039 to 0.098 in. 14 DIMENSIONS (Unit: mm in) GP-XBCD The CAD data in the dimensions can be downloaded from the SUNX website: http://www.sunx.co.jp/ BCD output unit (Optional) Assembly dimensions with controller Connector for controller connection Mounting frame 40 1.575 Controller Mounting bracket BCD output unit Connector for BCD output (68) (2.677) 20 (8.5) 0.787 (0.335) 55 2.165 Panel thickness 1 to 2.5 0.039 to 0.098 (74.6) (2.937) Connector for BCD output (68) (2.677) (27.8) (1.094) Cable with connector for BCD output unit GP-XCOM Controller communication unit (optional) Assembly dimensions with controller Connector for communication Connector for controller connection Mounting frame Controller Mounting bracket Communication unit 40 1.575 Terminator switch Terminator switch (68) (2.677) 55 2.165 20 (8.5) 0.787 (0.335) Communication cable Panel thickness 1 to 2.5 0.039 to 0.098 Connector for communication (74.6) (2.937) (68) (2.677) All information is subject to change without prior notice. SUNX Limited 2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, Japan Phone: +81-(0)568-33-7211 FAX: +81-(0)568-33-2631 Overseas Sales Dept. http://www.sunx.co.jp/ Phone: +81-(0)568-33-7861 FAX: +81-(0)568-33-8591 Printed on 100% recycled paper PRINTED IN JAPAN No. CE-GPX-7 May, 2003