JSN MKT Series mEtaLLizEd POLYEstEr FILM capacitor PRODUCT CODE: JSN Market Applications JSN series (Jumbo Stacked Naked) film capacitor has been designed especially for Automotive Power Electronics applications that require high reliability long life and severe working conditions (high operating temperature and very stressable mechanical and vibration requirements). Some of the applications for both the 14V and 42V Powernet are the following: Integrated Starter Alternator, Camless, Common rail, Electric Power steering, climate control, DC/DC and AC/ DC converters. JSN series could be used for the power electronics in electric/hybrid and fuel cell cars. Moreover JSN series is suitable to be used for low power DC/DC and AC/DC converters for Telecom and Industrial applications like radio link, telecom central office, small welding machines ecc. ProdUct codE sYstEm 2 3 4 5 6 7 2.0mm a (1.0) 2.0mm t 0.2mm (0.1) MOUNTING & SOLDERING The part number, comprising 14 digits, is formed as follows: 1 d (1.0) 8 9 10 11 12 13 * 14 J S N JSN series is to be mounted with reflow process (see thermal profile) or gluing. CAUTION Hand assembly In case of hand assembly with soldering iron the following reccomandation must be taken : * Maximum temperature on the soldering iron: 250C for (max time 5s) Digit 1 to 3 Series code. Digit 4 d.c. rated voltage E = 100V; G = 160V; I = 250V Digit 5 Size code (see table 1): Digit 6 to 9 Digits 7-8-9 indicate the first three digits of Capacitance value and the 6th digit indicates the number of zeros that must be added to optain the rated Capacitance in pF. Digit 10 Capacitance Tolerance: K=10%; M=20%; Digit 11 Dielectric: B=PET H.T. Digit 12 Version (see table1): 6 and 8 = see drawing A to P = special Digit 13 Packaging M=bulk; L=taped (tray) Digit 14 Internal use Avoid contact between the soldering iron and the body of the capacitor If PC Boards are assembled by hand, care must be taken to avoid mechanical damage. We recommend: - using tweeezers, the components should be gripped across the two terminals - the usage of a pen under vacuum on the capacitor is recommended Table 1 Size code (Digit 5) Terminals Code digit 12 Wterminal = 20,0 mm 60.80 (K) 60.115 (J) 60.160 (L) 6 6 * Wterminal = 30,0 mm * Wterminal = 40,0 mm 8 *also available upon special request. 55 09/2008 JSN MKT Series mEtaLLizEd POLYEstEr FILM capacitor PRODUCT CODE: JSN Rated Cap. 10 F 15 F 22 F 33 F 47 F 68 F Size code 60.80 60.115 60.80 60.115 60.160 60.160 W Max H Max 21.5 30.0 21.5 30.0 42.9 42.9 7.0 8.0 14.0 15.0 15.0 21.0 100Vdc / 63Vac Max L dv/dt Max (V/s) 17.0 27.0 17.0 27.0 17.0 27.0 17.0 27.0 17.0 27.0 17.0 27.0 Part number Max K0 (V2/s) 5.4 E3 5.4 E3 5.4 E3 5.4 E3 5.4 E3 5.4 E3 JSNEK5100-B6-JSNEJ5150-B6-JSNEK5220-B6-JSNEJ5330-B6-JSNEL5470-B8-JSNEL5680-B8-- Tolerance: K (10%); M (20%) Packaging Internal use Rated Cap. 10 F 15 F 22 F 33 F Size code 60.80 60.115 60.115 60.160 W Max 21.5 30.0 30.0 42.9 160Vdc / 90Vac Max H L dv/dt Max Max (V/s) 15.0 17.0 35.0 15.0 17.0 35.0 35.0 23.0 17.0 23.0 17.0 35.0 Part number Max K0 (V2/s) 11.2 E3 11.2 E3 11.2 E3 11.2 E3 JSNGK5100-B6-JSNGJ5150-B6-JSNGJ5220-B6-JSNGL5330-B8-- Tolerance: K (10%); M (20%) Packaging Internal use Rated Cap. 10 F 15 F Size code 60.115 60.160 W Max 30.0 42.9 250Vdc / 160Vac Max L dv/dt Max (V/s) 20.0 17.0 40.0 17.0 40.0 20.0 H Max Part number Max K0 (V2/s) 20.0 E3 20.0 E3 JSNIJ5100-B6-JSNIL5150-B8-- Tolerance: K (10%); M (20%) Packaging Internal use Customized versions (voltage,size,capacitance) available on request All dimensions are in mm 09/2008 56 JSN MKT Series mEtaLLizEd POLYEstEr FILM capacitor PRODUCT CODE: JSN GENERAL TECHNICAL DAta Dielectric: Metallized polyester film (PET H.T.). Construction: Stacked Naked capacitor with special terminals. tEst mEtHod and pErformancE Damp heat, steady state: Test conditions Temperature: +40C2C Relative humidity (RH): 93% 2% Test duration: 56 days Performance Capacitance change |C/C|: 7% 50x10-4 at 1kHz DF change (tg): Insulation resistance: 50% of limit value Copper tinned lead frame. Customized terminals aravailable upon request. Marking: Manufacturer's logo, capacitance, D.C. rated voltage. Operating temperature range -55C up to 125C Terminals: Climatic category: 55/125/56 IEC 60068-1 Storage conditions: Temperature range: 0C up to +40C Humidity: 60% R.H. max. Endurance: Test conditions Temperature: Test duration: Voltage applied: Performance Capacitance change |C/C|: DF change (tg): Insulation resistance: ELEctricaL cHaractEristics Rated voltage (VR): 100Vdc, 160Vdc, 250Vdc, Category Voltage (Vc): VC=VR up to 105C. For temperatures between +105 and Test conditions Temperature: Number of cycles: Performance Capacitance change |C/C|: DF change (tg): Insulation resistance: No mechanical damage. Rated temperature(TR): +105C. 10F to 68F. Capacitance values: E6 series (IEC 60063 Norm). Capacitance tolerance (measured at 1kHz): 10% (K); 20% (M) (Other tolerances are available upon request) Dissipation Factor (tg): 0.01 at 1kHz - T=25C5C Insulation Resistance: Test conditions Temperature +25C5C Voltage charge time: 1 min Voltage charge: 100Vdc Performance 250s for VR = 100Vdc 400s for VR = 160Vdc 800s for VR = 250Vdc 5% 50x10-4 at 1kHz 50% of limit value Rapid change of temperature: +125C a decreasing factor of 1.25% per degree C has to be applied. Capacitance range: 125C 2C 2000 h 1.25xVC 1h at -55C; 1h at +125C 1000 3% 50x10-4 at 1kHz limit value Long term stability (after two years): Storage: standard environmental conditions. Performance Capacitance change |C/C|: 3% Reliability ( reference MIL HDB 217): Failure rate: Failure criteria: Capacitance change: DF change: Insulation resistance: 1 FIT (40C - 0.5x VR) Typical open circuit |C/C|>10% (tg.>2xinitial limit) > 0.005 x initial value Test voltage between terminations: 1.4x VR applied for 2s at +25C5 57 09/2008 JSN MKT Series mEtaLLizEd POLYEstEr FILM capacitor PRODUCT CODE: JSN Size code 60.80 60.115 60.160 A 21.9 30.4 43.3 B 5.0 5.0 5.0 C 10.2 10.2 10.2 D 20.4 20.4 20.4 Typical Thermal profile for reflow process: 09/2008 58 JSN MKT Series mEtaLLizEd POLYEstEr FILM capacitor PRODUCT CODE: JSN MAX. VOLTAGE (Vr.m.s.) VERSUS FREQUENCY (sinusoidal wave-form / Th 40C) 10 F Note: *Th= max. ambient temperature surrounding the capacitor or hottest contact point (i.e. tracks ), whichever is higher, in the worst operation conditions in C 59 09/2008 JSN MKT Series mEtaLLizEd POLYEstEr FILM capacitor PRODUCT CODE: JSN MAX. CURRENT (Ir.m.s.) VERSUS FREQUENCY (sinusoidal wave-form / Th 40C) Note: *Th= max. ambient temperature surrounding the capacitor or hottest contact point (i.e. tracks ), whichever is higher, in the worst operation conditions in C 09/2008 60 Polypropylene Capacitors Series All A70 A72 R71 R73 R74 R75 H.P. R76 R77 R79 JSP Typical Rated voltage application Typical graphs 160Vdc 250Vdc Multipurpose MKP Axial applications 400Vdc 630Vdc 100Vdc 250Vdc 400Vdc High KP Axial current 630Vdc applications 1000Vdc 1500Vdc 2000Vdc 420Vdc MKP 520Vdc Box P.F.C. Pitch: applications 630Vdc 10mm...37.5mm 1000Vdc 100Vdc 160Vdc 250Vdc KP 400Vdc High Box current 630Vdc Pitch: applications 1000Vdc 15mm...37.5mm 1250Vdc 1600Vdc 2000Vdc 250Vac 400Vac 500Vac 700Vac MKP 900Vac Box A.C. 600Vac Pitch: applications MINI version 10mm...37.5mm 500Vac (125C) 700Vac (125C) 250Vdc 400Vdc MKP D.C. 630Vdc Box and 1000Vdc Pitch: Pulse 1250Vdc 7.5mm...37.5mm applications 1600Vdc 2000Vdc 250Vdc 400Vdc MMKP D.C. 630Vdc Box and Pitch: Pulse 1000Vdc 7.5mm...37.5mm applications 1600Vdc 2000Vdc 250Vac 300Vac MMKP 400Vac Box A.C. Pitch: applications 500Vac 10mm...27.5mm 700Vac 900Vac 160Vdc MKP 250Vdc Multipurpose Box applications 400Vdc Pitch: 5mm 630Vdc MKP 250Vdc D.C. Box 400Vdc multipurpose pitch: applications 630Vdc 22.5mm...37.5mm Style 61 Capacitance range Page 62 to 63 0.022F...4.7F 0.010F...3.3F 6800pF...1.5F 1000pF...0.68F 4700pF...0.010F 2200pF...0.015F 47pF...0.010F 0.015F...0.33F 3300pF...0.10F 2200pF...0.068F 1000pF...0.047F 0.010F...22F 0.010F...22F 0.010F...15F 0.22F...10F 0.047F...0.15F 0.033F...0.10F 0.015F...0.047F 0.010F...0.047F 0.010F...2.2F 3300pF...1.5F 2200pF...0.82F 1000pF...0.56F 100pF...0.22F 0.010F...0.15F 2200pF...3.3F 1000pF...2.2F 470pF...1.0F 1000pF...0.47F 470pF...0.018F 64 to 68 69 to 73 74 to 78 79 to 88 89 to 104 1000pF...0.1F 680pF...0.068F 0.027F...33.0F 0.010F...15.0F 1000pF...8.2F 220 pF...3.9F 8200pF...2.2F 3900pF...1.5F 1000pF...1.0F 6800pF...15.0F 2700pF...8.2F 680pF...5.6F 220pF...2.2F 3300pF...1.2F 100pF...0.68F 0.0270F...0.10F 0.010F...0.10F 5600pF...0.10F 1000pF...0.10F 1000pF...0.027F 1000pF...0.018F 0.039F...0.22F 0.012F...0.15F 3900pF...0.047F 1000pF...0.018F 2.2F...56F 1.5F...33F 1.0F...22F 105 to 115 116 to 127 128 to 133 134 to 138 139 to 144 POLYpropYLENE FILM - tYpicaL Graphs Capacitance change vs. temperature at 1kHz Capacitance change vs. frequency (Room temperature) Dissipation factor vs. temperature at 1kHz Dissipation factor vs. frequency (Room temperature) Time constant vs. temperature 09/2008 62 POLYpropYLENE FILM - tYpicaL Graphs Impedance vs.frequency (lead length 2mm). Typical values. 63 09/2008