249159004122196 - AVX - Datasheet.Live

IDC Socket: WTB

Through Wire Cap/Wire Stop Cap

Series 24-9159

AVX developed the 9159 Series of SMT connectors for co-planar PCB

mating for the challenging Solid State Lighting (SSL) market. These

connectors needed to be small, low in height, carry up to 5 Amps/contact

and then function up to 125C for extended periods. This application has

been very unique to the SSL market where PCB’s are stacked end-to-end

to create linear strip lighting in everything from office to transportation

applications where products are exposed to harsh mechanical and

environmental environments.

The IDC cable socket connector allows for 22-24AWG discrete or cabled

wires to be easily and reliability terminated into a 9159 standard interface

plug connector. This will allow power and signals to be connectors onto a

PCB socket connector while providing positive latching. The wire assembly

support block allows for 2 through 6 wires to be terminated all in one step

with any standard bench top press. IDC covers provide both through

(daisy chain applications) and wire stop termination options.

9159

Series

2 Part

PCB Strip

Connector

2 Part

Wired IDC

Strip

Connector

Plating Option

Wire Gauge

2 = 22AWG

3 = 24AWG

Wire

Insulation

Diameter

ø1.10mm

to ø1.60mm

Code Contact

6 Gold on Contact

Tin on IDC

Cap Options

Code Cap Description

Option

Through Allows wires

0Wire to be terminated

at any point

Terminates end

9Wire of wire.

Stop End protected

with Stop Face

Prefix

Right Angle

Wired Socket

IDC Terminations

HOW TO ORDER

XXX

Number of Ways

Code No of Details

Ways

THROUGH WIRE CAP

002 2 Page 2

003 3 Page 3

004 4 Page 4

005 5 Page 5

006 6 Page 6

WIRE STOP CAP

002 2 Page 7

003 3 Page 8

004 4 Page 9

005 5 Page 10

006 6 Page 11

FEATURES AND BENEFITS

• Mates with standard 9159 horizontal plug,

keeping same BTB connector system

• Economical and reliable IDC wire termination

• Gold plated BeCu contact system for high

reliability in harsh environments

• Integrally molded latch offers positive latching

after mating

APPLICATIONS

• Provides Wire-to-Board capabilities to standard 9159 2-Piece con-

nector system

• In conjunction with the IDC plug WTB connector (14-9159), these

connectors provide maximum flexibility to bring power and signal

wires onto or off of any board level 9159 connector

• Reference application notes 201-01-123

• Reference Product Specification 201-01-119

ELECTRICAL

• Current Rating: 5 Amps / Contact

• Voltage Rating: 125 VAC

ENVIRONMENTAL

• Operating Temperature:

-40ºC to +125ºC

MECHANICAL

• Insulator Material: Nylon: UL94VO

• Contact Material: Phosphor Bronze

• Plating: Gold / Tin over Nickel

• Durability: 10 Cycles

Certification: UL File #E90723

Color Options

9 = UL

1 = White

IDC Socket: WTB

Through Wire Cap/Wire Stop Cap

Series 24-9159

SOCKET WIRED – 2 WAY THROUGH WIRE CAP

PACKING DETAILS

CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS)

Wire Gauge Code Dimension A Wire Insulation

(Page 1) Diameter

22AWG 122 0.47 1.10 to 1.60

(Stranded Wire)

24AWG 132 0.37 1.10 to 1.60

(Standed Wire)

NOTES:

1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119.

FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123.

2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION.

3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE,

PERMANENT ASSEMBLY.

4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED.

5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1.

6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT,

TIN ON IDC.

7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP.

8. WIRE GAUGE OPTIONS, SEE TABLE.

9. ASSEMBLY AIDS, REFER TO PAGE 12.

IDC Socket: WTB

Through Wire Cap/Wire Stop Cap

Series 24-9159

SOCKET WIRED – 3 WAY THROUGH WIRE CAP

PACKING DETAILS

CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS)

Wire Gauge Code Dimension A Wire Insulation

(Page 1) Diameter

22AWG 122 0.47 1.10 to 1.60

(Stranded Wire)

24AWG 132 0.37 1.10 to 1.60

(Standed Wire)

NOTES:

1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119.

FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123.

2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION.

3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE,

PERMANENT ASSEMBLY.

4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED.

5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1.

6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT,

TIN ON IDC.

7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP.

8. WIRE GAUGE OPTIONS, SEE TABLE.

9. ASSEMBLY AIDS, REFER TO PAGE 12.

IDC Socket: WTB

Through Wire Cap/Wire Stop Cap

Series 24-9159

SOCKET WIRED – 4 WAY THROUGH WIRE CAP

PACKING DETAILS

CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS)

Wire Gauge Code Dimension A Wire Insulation

(Page 1) Diameter

22AWG 122 0.47 1.10 to 1.60

(Stranded Wire)

24AWG 132 0.37 1.10 to 1.60

(Standed Wire)

NOTES:

1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119.

FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123.

2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION.

3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE,

PERMANENT ASSEMBLY.

4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED.

5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1.

6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT,

TIN ON IDC.

7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP.

8. WIRE GAUGE OPTIONS, SEE TABLE.

9. ASSEMBLY AIDS, REFER TO PAGE 12.

IDC Socket: WTB

Through Wire Cap/Wire Stop Cap

Series 24-9159

SOCKET WIRED – 5 WAY THROUGH WIRE CAP

PACKING DETAILS

CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS)

Wire Gauge Code Dimension A Wire Insulation

(Page 1) Diameter

22AWG 122 0.47 1.10 to 1.60

(Stranded Wire)

24AWG 132 0.37 1.10 to 1.60

(Standed Wire)

NOTES:

1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119.

FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123.

2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION.

3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE,

PERMANENT ASSEMBLY.

4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED.

5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1.

6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT,

TIN ON IDC.

7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP.

8. WIRE GAUGE OPTIONS, SEE TABLE.

9. ASSEMBLY AIDS, REFER TO PAGE 12.

IDC Socket: WTB

Through Wire Cap/Wire Stop Cap

Series 24-9159

SOCKET WIRED – 6 WAY THROUGH WIRE CAP

PACKING DETAILS

CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS)

Wire Gauge Code Dimension A Wire Insulation

(Page 1) Diameter

22AWG 122 0.47 1.10 to 1.60

(Stranded Wire)

24AWG 132 0.37 1.10 to 1.60

(Standed Wire)

NOTES:

1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119.

FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123.

2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION.

3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE,

PERMANENT ASSEMBLY.

4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED.

5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1.

6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT,

TIN ON IDC.

7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP.

8. WIRE GAUGE OPTIONS, SEE TABLE.

9. ASSEMBLY AIDS, REFER TO PAGE 12.

IDC Socket: WTB

Through Wire Cap/Wire Stop Cap

Series 24-9159

SOCKET-WIRED – 2 WAY WIRE STOP CAP

PACKING DETAILS

CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS)

Wire Gauge Code Dimension A Wire Insulation

(Page 1) Diameter

22AWG 122 0.47 1.10 to 1.60

(Stranded Wire)

24AWG 132 0.37 1.10 to 1.60

(Standed Wire)

NOTES:

1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119.

FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123.

2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE.

3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE,

PERMANENT ASSEMBLY.

4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED.

5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1.

6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT,

TIN ON IDC.

7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP.

8. WIRE GAUGE OPTIONS, SEE TABLE.

9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR

UNDERSIDE WIRE ENTRY.

10. ASSEMBLY AIDS, REFER TO PAGE 12.

IDC Socket: WTB

Through Wire Cap/Wire Stop Cap

Series 24-9159

SOCKET-WIRED – 3 WAY WIRE STOP CAP

PACKING DETAILS

CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS)

Wire Gauge Code Dimension A Wire Insulation

(Page 1) Diameter

22AWG 122 0.47 1.10 to 1.60

(Stranded Wire)

24AWG 132 0.37 1.10 to 1.60

(Standed Wire)

NOTES:

1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119.

FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123.

2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE.

3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE,

PERMANENT ASSEMBLY.

4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED.

5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1.

6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT,

TIN ON IDC.

7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP.

8. WIRE GAUGE OPTIONS, SEE TABLE.

9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR

UNDERSIDE WIRE ENTRY.

10. ASSEMBLY AIDS, REFER TO PAGE 12.

IDC Socket: WTB

Through Wire Cap/Wire Stop Cap

Series 24-9159

SOCKET-WIRED – 4 WAY WIRE STOP CAP

PACKING DETAILS

CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS)

Wire Gauge Code Dimension A Wire Insulation

(Page 1) Diameter

22AWG 122 0.47 1.10 to 1.60

(Stranded Wire)

24AWG 132 0.37 1.10 to 1.60

(Standed Wire)

NOTES:

1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119.

FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123.

2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE.

3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE,

PERMANENT ASSEMBLY.

4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED.

5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1.

6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT,

TIN ON IDC.

7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP.

8. WIRE GAUGE OPTIONS, SEE TABLE.

9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR

UNDERSIDE WIRE ENTRY.

10. ASSEMBLY AIDS, REFER TO PAGE 12.

IDC Socket: WTB

Through Wire Cap/Wire Stop Cap

Series 24-9159

SOCKET-WIRED – 5 WAY WIRE STOP CAP

PACKING DETAILS

CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS)

Wire Gauge Code Dimension A Wire Insulation

(Page 1) Diameter

22AWG 122 0.47 1.10 to 1.60

(Stranded Wire)

24AWG 132 0.37 1.10 to 1.60

(Standed Wire)

NOTES:

1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119.

FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123.

2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE.

3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE,

PERMANENT ASSEMBLY.

4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED.

5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1.

6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT,

TIN ON IDC.

7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP.

8. WIRE GAUGE OPTIONS, SEE TABLE.

9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR

UNDERSIDE WIRE ENTRY.

10. ASSEMBLY AIDS, REFER TO PAGE 12.

IDC Socket: WTB

Through Wire Cap/Wire Stop Cap

Series 24-9159

SOCKET-WIRED – 6 WAY WIRE STOP CAP

PACKING DETAILS

CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS)

Wire Gauge Code Dimension A Wire Insulation

(Page 1) Diameter

22AWG 122 0.47 1.10 to 1.60

(Stranded Wire)

24AWG 132 0.37 1.10 to 1.60

(Standed Wire)

NOTES:

1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119.

FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123.

2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE.

3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE,

PERMANENT ASSEMBLY.

4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED.

5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1.

6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT,

TIN ON IDC.

7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP.

8. WIRE GAUGE OPTIONS, SEE TABLE.

9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR

UNDERSIDE WIRE ENTRY.

10. ASSEMBLY AIDS, REFER TO PAGE 12.

IDC Socket: WTB

Through Wire Cap/Wire Stop Cap

Series 24-9159

SOCKET-WIRED – ASSEMBLY SUPPORT BLOCK

SOCKET-WIRED – WIRE INSERTION TOOL

NOTES:

1. BLOCK TO SUPPORT 9159 IDC WIRED CONNECTORS DURING ASSEMBLY OF CAP/WIRE.

2. PART NUMBER 06-9159-7026-01-000, MATERIAL ALUMINUM.

PART NUMBER 06-9159-7026-02-000, MATERIAL NYLON 46.

3. CAN BE USED WITH EITHER THE PLUG OR SOCKET CONNECTORS, USE THE CORRECT SLOT AS IDENTIFIED.

4. FOR FULL WIRE ASSEMBLY DETAILS REFER TO APPLICATION NOTES 201-01-123.

5. ONLY A SIMPLE FLAT BOTTOMED TOOL REQUIRED TO PUSH THE CAP DOWN (NOT SUPPLIED.)

6. ALL DIMENSIONS ±0.20 UNLESS TOLERANCED.

7. 06-9159-7026-02-000 HAS RIBS TO HELP LOCATE CONTACT\/INSULATOR SUB-ASSEMBLY.

NOTES:

1. TOOL 06-9159-7027-01-000 TO INSERT WIRES INTO CAP.

2. FOR USE WITH UNIVERSAL HANDLE 06-7000-7720-01-000.

3. CAN BE USED WITH BOTH THROUGH WIRE AND WIRE STOP CAPS.

4. REFER TO APPLICATION NOTES 201-01-123 FOR FURTHER DETAILS.

SECTION ON A-A

UNIVERSAL HANDLE 06-7000-7730-01-000

WIRE INSERTION TOOL 06-9159-7027-01-000

SECTION ON A-A

IDC Socket: WTB

Through Wire Cap/Wire Stop Cap

Series 24-9159

SOCKET-WIRED – ASSEMBLY

THROUGH WIRE

WIRED STOP

WIRE ENTRY UNDERSIDE

WIRED STOP

WIRE ENTRY TOP

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