- 14-1007 NO ay AMP InconporaTep, Harniesune, Pa. Ati. INTERMATIONAL RIGHTS U.S. ANB FOREIGN FATENTS AND/OR PATENTS PENDING. > Reexzeven. AMP INCORPORATED PRODUCTS COVERED BY Front Belimouth T | - Rear Bellmouth APPLICATION SPECIFICATION 1. SCOPE This specification covers the requirements for application of .140 diameter MATE-N-LOK* pin and socket contacts. These requirements are applicable to hand or automatic machine crimping tools. For specific wire and insulation ranges relative to the products covered in this specification see Figure 2 and 3, 2. NOMENCLATURE Wire Barrel Seam Wire Barrel Stabilizer Barrel Locking Lance 2 Inswiation Barrel \, g ee . rab Wire Barrel Carrier Cutoff a Flash Tab and Burr Receptacle Figure 1 3, CRIMP AND DIMENSIONAL REQUIREMENTS 3.1. Wire Preparation A. Strip Length Insulation shall be stripped as indicated in Figure 2 and 3. so ~~ * B. Workmanship 5 Reasonable care shall be taken not to nick, scrape or cut any strands or i the solid wire during the stripping operation. e Trademark of AMP Incorporated, oe Pe L fue fer AMP. INCORPORATED CHK f 10/; of [AcAAP] Harrisburg, Pa. ae 071 %e arc ee petted, | LOC NO REV SU eeh.| B\A| 114-1007 |'o NAME SHEET CONTACT, PIN AND SOCKET, DIST o | w 108-1008 1 or 4 MATE-N-LOK, .140 DIAMETER, as - =. 1 [curr] Reviston RECORD APP | DATE APPLICATION OF AMP 1250-13 REV 10-73 i NO 14-1007 3.2. Carrier Cutoff Tab and Burr A. Cutoff Tab Cutoff tab shall not exceed .0615. . B. Burr Burr on cutoff shall not exceed . 005, 3.3. Wire Barrel Crimp A. Crimp Dimensions and Type Crimp height, width and type shall be as shown in Figure 2 and 3, B. Wire Barrel Flash Wire barrel flash shall not exceed . 007. C. Wire Barrel Seam The wire barrel seam shall be closed adequately to confine all strands of the wire. There shall be no loose wire strands or wire strands embedded in the outside of the wire barrel. D,. Bellmouth | (1) Rear bellmouth length shall be .010-. 030. {2) Front bellmouth length shall be .015 maximum. E. Conductor Location (1) End of the wire shall be flush with the front end of the wire barrel or extend .094 maximum after crimping. (2) Both insulation and conductor shall be visible between the stabilizer barrel and wire barrel when the insulation diameter is less than .150. Care shall be taken not to allow insulation to be crimped in the wire barrel. Both conductor and insulation shall be visible between the stabilizer barrel and insulation barrel when the insulation diameter is .150 or greater. 3.4. Insulation Barrel Crimp A. Crimp Dimensions and Type (1) Crimp width and type shall be as shown in Figure 2 and 3, (2) Crimped insulation barrel shall not extend at any point more than . 005 outside the .190 diameter of the stabilizer. Check using AMP Gage 578957 and 679648. AMP INCORPORATED Harrisburg, Pa. | SHEET 2 OF_4 Loc NO REV] _ 8 |Al 114-1007 |"; NAME CONTACT, PIN AND SOCKET, MATE-N-LOK, .140 DIAMETER, APPLICATION OF AMP 2783-2 REV 10-73 a 114-1007 B. Workmanship Reasonable care shall be taken not to cut or break the insulation during the crimping operation. 3.5, Locking Lance Locking lance shall not be deformed. 3.6. Stabilizer Barrel Crimp A. Crimp Dimensions and Type (1} Crimp diameter and type shall be as shown in Figure 2 and 3. (2} Crimped stabilizer barrel shall be concentric with the .162-.166 outside diameter dimension on socket within . 015 diameter. Check using AMP Gage 578957 and 679648, (3) Crimped stabilizer barrel shall be concentric with the .138-.142 outside front diameter dimension on pin within .015 diameter. Check using AMP Gage 578957 and 679648. B. Twist or Roll There shall be no twist or roll in crimped portion that will impair usage of the contact. 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