Inductive Sensors Analog Sensors M8, M12, M18, M30 PG 36, 80x80x40 Technical Description Inductive sensing technology is widely recognized for its ruggedness and stability under extreme industrial conditions. Balluff ULTRALINEARTM analog sensors take advantage of inductive technology's strengths to bring you precision non-contact position measurement in an affordable family of compact housings. For applications involving relatively short travel of metal targets, there is no better solution. ULTRALINEARTM analog sensors are simple threewire devices that operate on 24 V DC. They provide an electrical signal that varies in proportion to the position of a metal target within the working range. The linear analog signal is available in either voltage or current. The ULTRALINEARTM family: precision measurements in hostile environments. Features Linear analog output provides exact position measurement 0...10 VDC or 0...20 mA analog outputs available Reliable measurements in the harshest environments (just like our rugged inductive sensors) No setup required, apply power and it's ready Totally self-contained units, no separate amplifier Full range of housing sizes provide a fit for any application Status LED warns if target is outside the measurement zone Fully protected against short circuit, overload and polarity reversal. Housing size Mounting Output signal Linear range sl M12x1 flush 0...10 V 0.5...2 mm M8x1 flush 0...10 V 0.5...1.5 mm Ordering code Voltage output, 0 - 10V BAW M08EI-UAD15B-BP05 BAW M12MI-UAC20B-S04G Current output, 0 - 20mA Current output, 4 - 20mA Rated operational voltage Ue 24 V DC 24 V DC Supply voltage UB 15...30 V DC 15...30 V DC Supply voltage ripple, max. 15% of Ue 3.60 V DC @ 24 V DC 3.60 V DC @ 24 V DC No-load supply current I0 @ Ue 10.0 mA 8.0 mA Linear span sL 1 1.50 mm 1.00 mm Midpoint of linear range se 2 1.25 0.125 mm 1.00 0.1 mm Resolution 3, voltage output 0.01 V per 0.0015 mm 0.01 V per 0.001 mm Resolution 3, current output Non-linearity 4 0.045 mm 0.03 mm Repeatability 5 0.045 mm 0.03 mm Temperature drift 6 (+15...55 C ) 0.000375 mm/K 0.00025 mm/K Ambient temperature range Ta -10...+70 C -10...+70 C Cutoff frequency (-3 dB output amplitude) 500 Hz 1000 Hz Time delay before availability tv 1.0 ms 1.0 ms Load resistance RL 2 kW 2 kW Rated insulation voltage Ui 250 V AC 250 V AC Degree of protection per IEC 529 IP 67 IP 67 Housing material nickel plated brass stainless steel Sensing face material PA 12 PBTP Conductors (cable versions) 5 m unshielded PUR cable (3 x 26 AWG) Connector (connector versions) M12 DC Micro M12 DC Micro 7 Linear range display (LED ON when out of range) yes yes Short circuit/overload protected yes yes Protected against polarity reversal yes yes Notes: Output Signals 1. Size of the linear sensing window 2. Midpoint with tolerance, sensor to sensor 3. Change in output per change in target movement Analog Output 10V 20mA 4. Deviation over the linear span, 3% of full scale 5. Ability to repeat output level for a given target distance, 3% of full scale 6. Deviation relative to 25 C ambient temperature 5V 10mA As a percent of full scale: +15...55 C = 1% +10...60 C = 2.5% -10...+70 C = 5% 7. For pigtail connector, replace -BP05 with -BP0.2GS04 1.96 Measurement Range 0V 0mA 0016A003 Min. Active Range Status LED Off Mid. Active Range Status LED On Max. Active Range Inductive Sensors M12x1 flush 0...10 V, 0-20 mA 0.5...2 mm M12x1 non flush 0...10 V 1...4 mm M18x1 flush 0...10 V, 0-20 mA, 4-20 mA 1...5 mm M18x1 flush 0...10 V 1...5 mm Analog Sensors M8, M12, M18, M30 PG 36, 80x80x40 M18x1 flush 0...10 V 1...5 mm 1 BAW M12MG2-UAC20B-BP05 BAW M12MF2-UAC40F-BP05 BAW M18MI-UAC50B-S04G BAW M18ME-UAC50B-S04G BAW M18ME-UAC50B-BP05 BAW M12MG2-IAC20B-BP05 BAW M18MI-IAC50B-S04G BAW M18MI-ICC50B-S04G 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 15...30 V DC 15...30 V DC 15...30 V DC 15...30 V DC 15...30 V DC 3.60 V DC @ 24 V DC 3.60 V DC @ 24 V DC 3.60 V DC @ 24 V DC 3.60 V DC @ 24 V DC 3.60 V DC @ 24 V DC 10.0 mA 10.0 mA 10.0 mA 10.0 mA 10.0 mA 1.50 mm 3.00 mm 4.00 mm 4.00 mm 4.00 mm 1.25 0.125 mm 1.25 0.125 mm 3.00 0.3 mm 3.00 0.3 mm 3.00 0.3 mm 0.01 V per 0.0015 mm 0.01 V per 0.003 mm 0.01 V per 0.004 mm 0.01 V per 0.004 mm 0.01 V per 0.004 mm 0.02 mA per 0.0015 mm 0.02 (0.016) mA per 0.004 mm 0.045 mm 0.09 mm 0.12 mm 0.12 mm 0.12 mm 0.045 mm 0.09 mm 0.12 mm 0.12 mm 0.12 mm 0.000375 mm/K 0.00075 mm/K 0.001 mm/K 0.001 mm/K 0.001 mm/K -10...+70 C -10...+70 C -10...+70 C -10...+70 C -10...+70 C 500 Hz 500 Hz 500 Hz 500 Hz 500 Hz 1.0 ms 1.0 ms 1.0 ms 1.0 ms 1.0 ms 2 kW 2 kW 2 kW 2 kW 2 kW 250 V AC 250 V AC 75 V DC 75 V DC 75 V DC IP 67 IP 67 IP 67 IP 67 IP 67 nickel plated brass nickel plated brass nickel plated brass nickel plated brass nickel plated brass PA 12 PBTP PBTP PBTP PBTP 5 m unshielded PUR cable (3 x 22 AWG) 5 m unshielded PUR cable (3 x 22 AWG) M12 DC Micro 7 yes yes yes 5 m unshielded PUR cable (3 x 22 AWG) M12 DC Micro 7 yes yes yes M12 DC Micro yes yes yes M12 DC Micro yes yes yes M12 DC Micro7 yes yes yes Wiring Diagram 0016A002 Quick Disconnect 1 BN 4 BK 3 BU Cable Out + Analog Out - BN BK BU + Analog Out - Depending on ambient electrical noise and cable routing, electrically shielded cabling may be required to preserve resolution. If so, choose a housing with an integral connector and select a shielded cordset, or contact Balluff for special shielded cable versions of pre-wired sensors. 1.97 Inductive Sensors Analog Sensors M8, M12, M18, M30 PG 36, 80x80x40 M18x1 non flush 0...10 V 2...8 mm M30x1.5 flush 0...10 V 2...10 mm PG 36 flush 0...10 V 0...20 mm (adj.) 80x80x40 non flush 0...10 V 0...50 mm (adj.) 44.5 30 M30x1.5 P0326 36 M12x1 BAW M18MG-UAC80F-S04G BAW M30ME-UAC10B-S04G BAW MKZ-471_19-S4 BAW MKK-050_19-S4 24 V DC 15...30 V DC 3.60 V DC @ 24 V DC 10.0 mA 6.00 mm 5.00 0.5 mm 0.01 V per 0.006 mm 0.18 mm 0.18 mm 0.0015 mm/K -10...+70 C 500 Hz 1.0 ms 2 kW 75 V DC IP 67 nickel plated brass PBTP 24 V DC 15...30 V DC 3.60 V DC @ 24 V DC 10.0 mA 8.00 mm 6.00 0.6 mm 0.01 V per 0.008 mm 0.24 mm 0.24 mm 0.002 mm/K -10...+70 C 500 Hz 1.0 ms 2 kW 75 V DC IP 67 nickel plated brass PBTP 24 V DC 19...29 V DC 3.60 V DC @ 24 V DC 12.0 mA 20.0 mm 10.0 0.1 mm 0.01 V per 0.02 mm 0.2 mm 0.2 mm 0.005 mm/K -10...+70 C 75 Hz 1.0 s 10 kW 250 V AC IP 67 nickel plated brass polymeric PBT 24 V DC 19...29 V DC 3.60 V DC @ 24 V DC 12.0 mA 50.0 mm 25.0 1.0 mm 0.01 V per 0.05 mm 1.0 mm 1.0 mm 0.0125 mm/K -10...+70 C 75 Hz 1.0 s 10 kW 250 V AC IP 67 M12 DC Micro yes yes yes M12 DC Micro yes yes yes M12 DC Micro no yes yes M12 DC Micro no yes yes Approvals IEC 60947-5-2 UL 508 CSA C22.2 No. 14-M91 NEMA ICS 5-1996 1.98 LED polymeric PBT Inductive Sensors Technical Description For the ultimate in flexibility, Balluff offers an ULTRALINEARTM analog sensor with three independently programmable, discrete setpoint outputs, along with an analog voltage output for reference. By holding a metal target in position and momentarily connecting the control line to the supply, the output is preset to change states whenever it reaches the programmed analog signal level. Setpoint programming can be accomplished using your PLC or with an available hand-held programmer (order separately BES-516-4). Housing size Mounting Output signal Linear range sl Analog Sensors Set Point Output M18x1 flush 0...10 V 1...5 mm 1 Features All the exceptional features from our standard ULTRALINEARTM family plus... Remotely programmable setpoints Process can be reconfigured on the fly by altering controller's programmed response No need to physically adjust sensor position for a particular setpoint Status LED for each setpoint output Output Signals Analog Output 0V Programmable Digital Outputs Set point 3 Measurement Range Output 1 On Output 1 Off Output 2 On Output 2 Off Output 3 On 0016A003 Set point 2 Set point 1 An al og O ut pu t 10V 1.0 mm Output 3 Off 5.0 mm Ordering code Voltage 0...10 V Rated operational voltage Ue Supply voltage UB Ripple Linear span sL 1 Midpoint of linear range se 2 Resolution 3 Repeatability 5 Non-linearity, max. 4 Temperature drift, max. 6 (+15...55 C) Ambient temperature range Ta Cutoff frequency (-3 dB analog output amplitude) Maximum switching frequency, discrete outputs Load resistance RL No-load supply current I0 @ Ue Ambient temperature range Ta Current rating Ie per setpoint output Switchpoint hysteresis Switchpoint repeatability Rated insulation voltage Ui Degree of protection per IEC 529 Housing material Sensing face material Connection LED display for each setpoint output - active ON Short circuit/overload protected Protected against polarity reversal BAW M18MI2-UAC50B-BP05-002 24 V DC 15...30 V DC 3.6V DC 4.00 mm 3.00 mm 0.3 mm 0.01 V per 0.004 mm 0.12 mm 0.12 mm 0.001 mm/K -10...+70 C 500 Hz 1000 Hz 2 kW 20.0 mA -10...+70 C 20.0 mA 0.3 mm 0.1 mm 75 V DC IP 67 nickel plated brass PBTP 5 m unshielded PUR cable (7 x 24 AWG) yes yes yes Wiring Diagram 0016A001 Cable Out BN RD BK YE GN WH BU + Control Input Analog Output Digital Output 1 Digital Output 2 Digital Output 3 - Optional BES-516-4 handheld programming unit 1.99 Inductive Sensors Analog Sensors Applications Applications distance measurement thickness measurement using opposed sensors thickness measurement using leverage concentricity measurement circularity measurement wobble measurement deflection measurement wear measurement Position feedback using ramped target. Nuts are checked for correct orientation (automated assembly). 1.100 metal homogenity measurement sorting metal objects by size, shape, material metal object orientation sensing absolute linear position feedback using direct metal target approach absolute linear travel feedback using angled metal surface to increase effective range absolute rotary position feedback using eccentric metal cam Sorting metal objects. Measuring the deflection of a spring steel band to maintain pressure on sheet material. Paper thickness measurement using leverage. This arrangement can be used to distinguish between 1 or 2 sheets. Applications include document readers, mass printers, etc. Resolution varies with leverage. Measuring deflection of a saw blade. The saw blade position is detected by the sensor and the blade guide mechanism accordingly adjusted. Eccentricity sensing or angle positioning. Detecting large linear motion on machines using economical analog sensors. Detecting a defined center position of a sliding, rotating machine part. A controller processes both sensor signals.