Application Specification 114-10039 Alvi -_ Metrimate Drawer Connectors 22NOV94 RevB NOTE All numerical values are in metric units [with U.S. customary units in brackets}. Dimensions are in millimeters [and inches}. Unless otherwise specified, dimensions have a tolerance of +0.13 [.005] and angles have a tolerance of 42. Figures and illustrations are for identification only and are not drawn to scale. 1. INTRODUCTION This specification covers the requirements for application of AMP* Metrimate Drawer Connectors. These connectors are available in 4, 12, 19, or 25 circuit positions in the standard version connector and in 8 and 15 positions in the power version. They are designed for use with various contacts and wire sizes 30-8 AWG. The wires can be crimped with hand tools or by automatic machines. The plug housings accept socket contacts and the receptacle housings accept pin contacts. Figure 1 shows typical products and their features. The terms identifying the features are used throughout this specification. MOUNTING FLANGE MOUNTING FLANGE RECEPTACLE GUIDE PIN SOCKET CAVITIES POLARIZING SLOT POLARIZING KEY Figure 7 115-168 2. REFERENCE MATERIAL 2.1. Revision Summary This paragraph is reserved for a revision summary covering the most recent additions and changes made to this specification which include the following: Per EC 0020-1248-94 @ Add new Figure 3 to show mated connector dimensions and information Per EC 0990-7823-92 e Added new Paragraph 2.1, Revision Summary, and renumbered Section 2 Added new information in Paragraph 2.5. (Instructional Material) Added new Paragraph 3.1, Storage, and renumbered Section 3 Added new soldering information in Paragraph 3.11 Added new tooling information in Section 5 Added machine drawing to Figure 6 AMP Incorporated, Harrisburg, PA17105 TECHNICAL ASSISTANCE CENTER 1-800-722-1111 AMP FAX/PRODUCT INFO 1-800-522-6752 10f 8 This AMP controlled document is subject to change. For latest revision call the AMP FAX number. Copyright 1994 by AMP Incorporated. All Rights Reserved. Trademark LOC BAMF Metrimate Drawer Connectors 114-10039 i 2.2, Customer Assistance Reference Part Number 212609 and Product Code 5018 are representative numbers of AMP Metrimate Drawer Connectors. Use of these numbers will identify the product line and expedite your inquiries through an AMP service network established to help you obtain product and tooling information. Such information can be abtained through a local AMP Representative (Field Sales Engineer, Field Applications Engineer, etc) or, after purchase, by calling the Technical Assistance Center or the AMP FAX/Product Information Center number at the bottom of page 1. 2.3. Drawings AMP Customer Drawings for each product part number are available from the service network. The information contained in Customer Drawings takes priority if there is a conflict with this specification or with any technical decumentation supplied by AMP Incorporated. 2.4. Specifications AMP Product Specifications provide performance test information. AMP Application Specifications provide application requirements and reference materials. Product Specifications: 108-10033 Metrimate Connectors 108-10042 Type Ill+ Contacts 4108-10045 Pin and Socket, Size 8 Contacts (Power Application) Application Specifications: 114-10004 Type Ill+ Contacts 4114-10014 Pin and Socket, Size 8 Contacts (Power Application) 2.5. Instructional Material The following list includes AMP instruction sheets (408-series) that provide assembly procedures for product, operation, maintenance and repair of tooling, as well as setup and operation procedures of applicators; and customer manuals (409-series) that provides setup, operation, and maintenance of AMP machines. Bocument Document Title Number 408-1216 Extraction Tools 305183, 305183-2 Thru -8, and 1-305183-8 408-1379 Selection Charts for AMP Multimate Pin And Socket Contacts 408-1817 AMP Insertion Tool 200893-2 408-3295 Preparing Reel Of Contacts For Application Tooling 408-6610 Application and Maintenance For AMP Hand Crimping Too! 90066-7 408-6613 Application and Maintenance For AMP Hand Crimping Too! 90067-4 408-6614 Application and Maintenance For AMP Hand Crimping Tool 80067-5 408-6827 AMP Extraction Tool 58095-1 408-7347 AMP Insertion Tools 91002-1 and -2 408-741 4 Application and Maintenance For AMP Hand Crimping Tool 90225-2 408-7424 Checking Terminal Crimp Height Or Gaging Die Closure 408-7516 AMP Screw Machine Contacts and Application Tooling 408-7773 Application and Maintenance For AMP Hand Crimping Tool 90331 -1 408-7942 Application and Maintenance For AMP Hand Crimping Tool 90310-2 408-8040 AMP HDM Quick-Change Applicators (Side-Feed Type) With Mechanical Feed System 408-9387 Application and Maintenance For AMP Hand Crimping Tool 90310-3 408-9816 Handling Of Reeled AMP Products 408-9819 AMP PRO-CRIMPER* II Hand Tool Assembly 58495-1 With Die Assembly 58495-2 408-9866 AMP Terminal Reef Flange Removal Too! 354030-1 409-5842 AMP AMP-O-LECTRIC* Model G Terminating Machine 354500-[ ] 409-5855 AMP-O-MATIC* Side Feed Stripper-Crimper Model If Machine No. 854040-3 and -4 2.6, Soldering Information AMP Corporate Bulletin No. 52 is available upon request and can be used as a guide in soldering. This bulletin provides information on various flux types and characteristics along with commercial designation and flux removal procedures. A checklist is attached to the bulletin as a guide for information on soldering problems. eee rere eee reer ee eens ee seco eee eee ae 20f8 RevBAM Metrimate Drawer Connectors 114-10039 lie 3. REQUIREMENTS 3.1. Storage A. Ultraviolet Light Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the housing material. B. Reeled Contacts When using reeled contacts, store coil wound reels horizontally and traverse wound reels vertically. C. Shelf Life The contacts should remain in the shipping containers until ready for use to prevent deformation to the contact. The contacts should be used on a first in, first out basis to avoid storage contamination that could adversely affect signal transmissions. 3.2. Mounting Holes and Panel Cutouts A. Panel Mounting The connector halves can be installed or removed from either the back or the front of the panel. Usually, the plug is mounted in the cabinet panel, while the receptacle is mounted in the drawer panel. Dimensions and layout for mounting holes and panel cutouts are shown in Figure 2. SAE 4.76 [.1875] le G _| fe G>| 4.09 (6/32) Dia Through {.173] Hole (2}m aa __| 17.65 la | Dia or . o| 2.29 .090} [-685] M4x0.7-6HA Dia x 45 H x 46 4 1 7 re | hy | abi L } | | ! ~ , | -&}_ - 4 . ~ s 9.531.375 wb 18[.12 2.39 [.094] R (Max) c [875] 7.1 1.280) | f R i * PANEL CUTOUT FOR PLUGS PANEL CUTOUT FOR RECEPTACLES (Socket Housings) (Pin Housings) NUMBER OF POSITIONS A B C a a: F G H Plu 45.29 14.02 17.27 | 447 17.27 26.21 36.32 __ 4 9 [1.783] [.552] [.680] [.176] [.680] [1.032] [1.430] Recentacle 40.51 13.89 12.75 6.73 17.27 26.21 31.50 3.56 P [1.595] [.547] [.502] [265] [.680) [1.032] [1.240] [.140] Pls 55.49 14.02 27.43 4.47 17.27 36.37 36.32 __ 1 9 [2.183] [.552] [1.080] [.176] [.880] [1.432] [1.430] Receptacle 50.77 13.89 22.91 6.73 17.27 36.37 31.50 3.56 P [1.995} [547] [.902} [.265] [.680] [1.432] [1.240] [.140] Ply 61.04 15.90 29.21 6.38 17.83 41.96 36.88 __ ou Power 9 [2.403] [,626] [1.150] [.251] [.702] [1.652] [1.452] av 3 Recentacte 56.26 15.93 24.38 8.79 17.83 41.96 32.05 4.57 P [2.215} [.627] [.960} [.346] [.702] [1.652] [1.262] [.180] Phy 68.66 15.90 36.83 6.38. 17.83 49.58 36.88 __ 95 g [2.703] [.626] [1.450] [251] [.702] [1.952] [1.452] Receptacle 63.88 15.93 32.00 8.79 17.83 49.58 32.05 4.57 (2.515) {,627] [1.260] [.346] [.702] {1.952} [1.262] [.180} = Mounting holes may be threaded as noted for use with screws, or clearance--drilled for use with nuts. 200- 147E Figure 2 Rev 30f8ANMP Metrimate Drawer Connectors 4114-10039 a B. Panel Mating Dimensions The panel mating dimensions when the drawer connectors are mounted shall be as shown in Figure 3. FRONT PANEL FRONT PANEL MOUNTING DIMENSION MOUNTING DIMENSION e 40.591 590] 40,39[1.590] _.. agit eso] (A i 41 15(1 620) (7 Y y Z Y Z y 4) Z i) q Z STANDARD POWER DRAWER CONNECTORS CONNECTORS ra _ | | 7S AR AG 4 YY YY. Y= ry A A YQ 94 -64[.970] "' 93.98 [.940] REAR PANEL REAR PANEL MOUNTING DIMENSION MOUNTING DIMENSION Figure 3 3.3. Mounting Hardware Connector plug housings are float-mounted with a shoulder screw to allow some movement of the housings for easier mating. The screws are not included, but may be ordered (Part No. 208211-1 or 208211-4). 3.4. Wire Size and Preparation Contacts are available for the wire sizes specified. Prepare wire for crimping by stripping insulation according to dimensions in Figure 4. DO NOT nick, scrape, or cut the stranded or solid wire conductor during stripping operation. WIRE SIZE RANGE SAW CONTACT TYPE WIRE STRIP LENGTH , k Crimp Type 30-14 pep DISCRETE WIRE Solder Type Solder Type lle 3.96 1.156] (A) 26-16 (with Preformed wire barrel insulation support) 18-8 Size 8 9.53 [.375] (A) NOTE: NOT TO SCALE Figure 4 115-160 3.5. Loading Contacts Into Housing Normaily an insertion tool is not required to insert contacts into housing, but, if the wire bundle is large or the individual wires are fragile, the use of an insertion tool is recommended. Refer to Section 5, TOOLING. After loading contact, pull back lightly on the wire to make sure contact is locked into position. 4o0f8 Rev BAMP Metrimate Drawer Connectors 114-10039 re 3.6. Wire Dress A minimum of 51 mm [2 in.] is required between the connector and a cable tie, also between the connector and any bend of the wires. 3.7, Mating This connector is specially designed with solid molded guide pins on the plug and extra long collars on the pin housings of receptacle. These features help to ensure positive mating of the connector halves. The radial float feature of the plug allows blind mating with misalignment of up to 2.29 [.090]. Connector halves should bottom, but may be separated by up to 2.03 [.080] for size 16 contacts and 1.27 [.050} for size 8 contacts. 3.8, Polarizing and Keying The connector features polarizing slots on the plug and polarizing keys on the receptacle. To prevent mismating same-size connector halves, keying plugs may be placed in socket cavities of the connector plug. Keying plugs are available under Part No. 207654-1. 3.9. Contact Crimp Criteria Contacts must be crimped to designated height. Refer to Application Specification (See Paragraph 2.4) for particular type of contacts. 3.10. Connector Application The Drawer Connector can be used free-hanging or mounted in a panel. Refer to Paragraph 2.5 for applicable instruction sheets on assembling connectors. 3.11. Soldering and Cleaning (Solder Type Contacts Only) A. Fiux Selection Solder type contacts must be fluxed prior to soldering. Selection of flux must be compatible with the solder method used, and with safety requirements. B. Cleaning Removal of fluxes, residues, and activators is mandatory. Cleaning procedures will depend on the type of flux used. The following cleaning compounds and chemicals may be used to clean the contacts without any adverse effects to them or the housings. See Figure 5. CLEANER TIME TEMPERATURES (Minutes) (Maximum) NAME TYPE CELSIUS FAHRENHEIT Alpha 2110m Aqueous 1 132 270 Bioact 3C-7 Solvent 5 100 212 Carbitole Solvent 1 Room Ambience Isopropyl Alcohol Solvent 5 00 212 Kester 577882 Aqueous 5 100 212 Kester 57798 Aqueous 5 100 212 Lonco 520 Aqueous 5 100 212 Lonco 530 Aqueous 5 100 212 Terpene Solvent Solvent 5 100 212 = Product of Frys Metals, Inc. @ Product of Patroferm, Inc. @ Product of Union Carbide Corp. # Product of Litton Systems, Inc. Figure 5 Consideration must be given to toxicity and other safety and health requirements as recommended in the Material Safety Data Sheet (MSDS) supplied by the solvent manufacturer. Nes ff you have a particular solvent that is not listed, consult an AMP Representative before using it vith these connectors. ee ae ee RevB 5of 8AMP Metrimate Drawer Connectors 114-10039 Hi C. Drying When drying cleaned assemblies, make certain the recommended temperature limitations of -55 C to +130 C [-67 F to +266 F] are not exceeded. Excessive temperatures may cause housing degradation. D. Soldering Guidelines Refer to Paragraph 2.6 for instruction material available for establishing soldering guidelines. 3.12, Repair Damaged contacts can be removed and replaced. See the instructions packaged with the connector for removal and replacement procedures. 4, QUALIFICATIONS The Metrimate Drawer Connector is recognized under the Component Program of Underwriters Laboratories, Inc. (UL), File No. E28476. The Standard Version is certified by the Canadian Standard Association (CSA) under File No. LR16455. The Power Connector Version is also certified by the CSA under File No. LR7189-105. The Standard Drawer Connector is tested to VDE (Verband Deutscher Electrotechniker) requirements outlined in VDE Test Report No. 4751-1550-4003/AIC; it is designed to meet International Electrotechnical Commission (IEC) (440V) requirements. The Power Connector certification is pending. 5. TOOLING AMP Hand Crimping Tools and Applicators are available for applying crimp type contacts. Insertion and Extraction Tools assist in assembly and repair. Instruction Sheets and Applicator Instruction Sheets describing tool operation, are packaged with the tool. See Figure 6. 6of 8 Rev BAME Metrimate Drawer Connectors 114-10039 a i TYPE ll: CONTACTS TYPE [lk CONTACTS APPLICATOR MACHINE HAND TOOL WIRE SIZE NUMBER MACHINE DOCUMENT WIRESIZE | HAND TOOL DOCUMENT (AWG) (At 8040) NUMBER NUMBER (AWG) NUMBER NUMBER 466598-2 90066~7 408-6610 30-20 466585-3 354500-1 409-5842 30-20 90225-2 408-7414 96-24 466321~4 28-24 5g495-1 408-9819 466908-2 854040-3 409~5855 34-20 58495-1 408-9819 466323-4 354500-1 409-5842 90331-1 408-7773 466907-2 854040-3 409-5855 6-18 90067~4 408-6613 24-29 354500-1 409-5842 90067-5 408-6614 466324-2 722460-1 18-16 58495-1 408-9819 466942-1 854040-3 409-5855 19-14 90310-2 408-7942 466383-2 354500~1 409-5842 90310-3 408-9387 48-16 466325-2 TYPE Ill+ 466752-2 S450 409-5642 EXTRACTION TOOL 722460-1 (305183, 408-1216) 466958-1 854040-3 409-5855 = 18-14 354500-1 409-5842 466326~4 722460-1 466923-2 854040-3 409-5855 SIZE8 INSERTION TOOL EXTRACTION TOOL (200893-2, 408-1817) (58095-1, 408-6827) AMP-O-LECTRIC MODEL 'G TERMINATING MACHINE es TYPE Illt CONTACTS INSERTION FOOL (91002-1 AND -2, 408-7347) CO Cire nee EiidalSai el oe feet an ae ie Aer del fue QUICK-CHANGE APPLICATOR TYPICAL HAND CRIMPING TOOL sim Figure 6 37-16, 115-86, 115-129, 115-154, 93-279 Rev B- 7ofsAMF Metrimate Drawer Connectors 11410039 6. VISUAL AID Figure 7 shows a typical application of a Metrimate Drawer Connector. This illustration should be used by production personnel to ensure a correctly applied product. Applications which DO NOT appear correct should be inspected using the information in the main body of this specification and in the instructional material shipped with product or tooling. HOUSING MUST NOT BE CRACKED, BROKEN, OR DAMAGED IN ANY WAY SHOULDER SCREW MUST BE SECURE MOUNTING FLANGE MUST BE BOTTOMED ON PANEL PIN CONTACTS MAY NOT BE DAMAGED; THEY MUST BE STRAIGHT AND LOCKED IN CAVITY OF RECEPTACLE SOCKET CONTACTS MUST BE LOCKED IN PLUG MOUNTING HARDWARE MUST BE SECURE 115-169 FIGURE 7. VISUAL AID 8 of8 Rey B