GE Data Sheet
June 26, 2013 ©2012 General Electric Company. All rights reserved. Page 1
SHHD005A0F Hammerhead* Series; DC-DC Converter Power Modules
18-75Vdc Input; 3.3Vdc, 5A, 15W Output
Features
Compliant to RoHS II EU “Directive 2011/65/EU (-Z versions)
Compliant to REACH Directive (EC) No 1907/2006
Ultra-wide Input Voltage Range, 18Vdc to 75Vdc
No minimum load
High efficiency – 87.5% at full load (Vin=24 or 48Vdc)
Constant switching frequency
Low output ripple and noise
Small Size and low profile, follows industry standard 1x1
footprint
27.9mm x 24.4mm x 8.5mm (MAX)
(1.10 x 0.96 x 0.335 in)
Surface mount (SMT) or Through hole (TH)
Reflow process compliant, both SMT and TH versions
Positive Remote On/Off logic
Output overcurrent/voltage protection (hiccup)
Over-temperature protection
Output Voltage adjust: 90% to 110% of Vo,nom
Wide operating temperature range (-40°C to 85°C)
CAN/CSA† C22.2 No. 60950-1-07, 2nd Edition + A1:2011
(MOD), ANSI/UL#60950-1-2011, December 19, 2011; DIN EN
60950-1 (VDE‡ 0805-1):2011-01 DIN EN 60950-1/A12 (VDE
0805-1/A12):2011-08 EN 60950-1:2006 + A11:2009 +
A1:2010 + A12:2011 IEC 60950-1:2005 (2nd Edition);
am1:2009
CE mark meets 2006/95/EC directive§
Meets the voltage and current requirements for ETSI 300-
132-2 and complies with and licensed for Basic insulation
rating per EN60950-1
2250 Vdc Isolation tested in compliance with IEEE 802.3¤ PoE
standards
ISO** 9001 and ISO 14001 certified manufacturing facilities
Applications
Wireless Networks
Hybrid power architectures
Optical and Access Network Equipment
Enterprise Networks including Power over Ethernet (PoE)
Industrial markets
Options
Negative Remote On/Off logic
Surface Mount/Tape and Reel (-SR Suffix)
Short pin versions
Description
The SHHD005A0F Hammerhead series power modules are isolated dc-dc converters that operate over an ultra-wide input voltage
range of 18 Vdc -75Vdc and provide a single precisely regulated output voltage at 3.3Vdc. This series is a low cost, smaller size
alternative to the existing LW/LAW/LC/SC/SW with enhanced performance parameters. The output is fully isolated from the input,
allowing versatile polarity configurations and grounding connections. The modules exhibit high efficiency of 87.5% typical at full
load. Built-in filtering for both input and output minimizes the need for external filtering. The module is fully self-protected with
output over-current and over-voltage, over-temperature and input under voltage shutdown control. Optional features include
negative or positive on/off logic and SMT connections.
* Trademark of General Electric Company
# UL is a registered trademark of Underwriters Laboratories, Inc.
† CSA is a registered trademark of Canadian Standards Association.
‡ VDE is a trademark of Verband Deutscher Elektrotechniker e.V.
§ This product is intended for integration into end-user equipment . All of the required procedures of end-use equipment should be followed.
¤ IEEE and 802 are registered trademarks of the Institute of Electrical and Electronics Engineers, Incorporated.
** ISO is a registered trademark of the International Organization of Standards.
RoHS Complian
t
GE Data Sheet
SHHD005A0F Hammerhead
Series; DC-DC Converter Power Modules
18-75Vdc Input; 3.3Vdc, 5A, 15W Output
June 26, 2013 ©2012 General Electric Company. All rights reserved. Page 2
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings
only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations
sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.
Parameter Device Symbol Min Max Unit
Input Voltage (Continuous) All VIN -0.3 80 Vdc
Transient (100ms) All VIN, trans -0.3 100 Vdc
Operating Ambient Temperature All TA -40 85 °C
(see Thermal Considerations section)
Storage Temperature All Tstg -55 125 °C
Altitude* All
4000 m
I/O Isolation Voltage (100% factory Hi-Pot tested) All 2250 Vdc
* For higher altitude applications, contact your GE Sales Representative for alternative conditions of use.
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
Parameter Device Symbol Min Typ Max Unit
Operating Input Voltage All VIN 18 24/48 75 Vdc
Input No Load Current
VIN = 24Vdc, (IO = 0, module enabled) All IIN,No load 40 mA
VIN = 48Vdc, (IO = 0, module enabled) All IIN,No load 30 mA
Input Stand-by Current All IIN,stand-by 4 6 mA
(VIN = 24 to 48Vdc, module disabled)
Maximum Input Current (VIN=18Vdc, IO=IO, max) All IIN,max 1.1 Adc
Inrush Transient All I2t 0.05 A2s
Input Reflected Ripple Current, peak-to-peak
(5Hz to 20MHz, 12μH source impedance; VIN=0V to 75Vdc, IO= IOmax ;
see Test configuration section)
All 30 mAp-p
Input Ripple Rejection (120Hz) All 60 dB
EMC, EN55022 See EMC Considerations section
CAUTION: This power module is not internally fused. An input line fuse must always be used.
This power module can be used in a wide variety of applications, ranging from simple standalone operation to being part of
complex power architecture. To preserve maximum flexibility, internal fusing is not included; however, to achieve maximum safety
and system protection, always use an input line fuse. The safety agencies require a fast-acting fuse with a maximum rating of 3 A
(see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input
current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information.
GE Data Sheet
SHHD005A0F Hammerhead
Series; DC-DC Converter Power Modules
18-75Vdc Input; 3.3Vdc, 5A, 15W Output
June 26, 2013 ©2012 General Electric Company. All rights reserved. Page 3
Electrical Specifications (continued)
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
Parameter Device Symbol Min Typ Max Unit
Output Voltage Set-point 3.3 VO V
O, set 3.25 3.30 3.35 Vdc
(VIN=24 to 48Vdc, IO=IO, max, TA=25°C)
Output Voltage
All VO -3.0 +3.0 % VO, set
(Over all operating input voltage, resistive load, and temperature
conditions until end of life)
Adjustment Range All VO, adj -10 +10 % VO, set
Selected by external resistor
Output Regulation
Line (VIN=VIN, min to VIN, max) All
0.05 0.2 % VO, set
Load (IO=IO, min to IO, max) All
0.05 0.2 % VO, set
Temperature (Tref=TA, min to TA, max) All
1.0 % VO, set
Output Ripple and Noise on nominal output
Measured with 10uF Tantalum||1uF ceramic
(VIN=24 to 48Vdc, IO=80%IO, max, TA=25°C)
RMS (5Hz to 20MHz bandwidth) All 25 mVrms
Peak-to-Peak (5Hz to 20MHz bandwidth) 75 mVpk-pk
External Capacitance All CO, max 0 1000 μF
Output Current All Io 0 5.0 Adc
Output Current Limit Inception (Hiccup Mode) All IO, lim 5.5 7.0 Adc
Output Short-Circuit Current All IO, s/c 0.8 Arms
VO ≤ 250 mV @ 25°C
Efficiency
VIN=24-48Vdc, TA=25°C, IO=IO, max All η 86.0 87.5
%
Switching Frequency (Fixed) All fsw 350 kHz
VIN=24 to 48Vdc and IO= IO, max
Dynamic Load Response
(IO/t=0.1A/s, VIN=24 to 48Vdc, TA=25°C, CO =100F)
Load Change from IO= 50% to 75% or 25% to 50% of IO,max:
Peak Deviation All Vpk 3.0 % VO, set
Settling Time (Vo<10% peak deviation) All ts 800 s
Isolation Specifications
Parameter Symbol Min Typ Max Unit
Isolation Capacitance Ciso 1000 pF
Isolation Resistance Riso 10 MΩ
I/O Isolation Voltage All 2250 Vdc
General Specifications
Parameter
Min Typ Max Unit
Calculated Reliability based upon Telcordia SR-332 Issue 2: Method I Case 3
(VIN=48Vdc, IO=80%xIO, max, TA=40°C, airflow = 200 LFM, 90% confidence)
FIT 142.8 109/Hours
MTBF 7,003,179 Hours
Weight 8.0 (0.28) g (oz.)
GE Data Sheet
SHHD005A0F Hammerhead
Series; DC-DC Converter Power Modules
18-75Vdc Input; 3.3Vdc, 5A, 15W Output
June 26, 2013 ©2012 General Electric Company. All rights reserved. Page 4
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See
Feature Descriptions for additional information.
Parameter Device Symbol Min Typ Max Unit
Remote On/Off Signal Interface
(VIN=VIN, min to VIN, max ; open collector or equivalent,
Signal referenced to VIN- terminal)
Negative Logic: device code suffix “1”
Logic Low = module On, Logic High = module Off
Positive Logic: No device code suffix required
Logic Low = module Off, Logic High = module On
Logic Low - Remote On/Off Current (Von/off = -0.7Vdc) All Ion/off 0.15 mA
Logic Low - On/Off Voltage All Von/off -0.7 0.8 Vdc
Logic High Voltage (Ion/off = 0Adc) All Von/off 2.0 18 Vdc
Logic High maximum allowable leakage current All Ion/off 25 μA
Turn-On Delay and Rise Times
(IO=80% of IO, max, TA=25°C)
Case 1: Input power is applied for at least 1second, and then the
On/Off input is set from OFF to ON (Tdelay = on/off pin transition until
VO = 10% of VO, set)
All Tdelay
Case1 10 20 ms
Case 2: On/Off input is set to Module ON, and then input power is
applied (Tdelay = VIN reaches VIN, min until VO = 10% of VO,set) All Tdelay
Case2 10 20 ms
Output voltage Rise time (time for Vo to rise from 10%
of Vo,set to 90% of Vo, set) All Trise 5 10 ms
Output Voltage Overshoot 3 % VO, set
(IO=80% of IO, max, VIN= 24 to 48Vdc, TA=25°C)
Output Overvoltage Protection All VO, limit 4.0 6.5 Vdc
Input Undervoltage Lockout
Turn-on Threshold All Vuv/on 17 18 Vdc
Turn-off Threshold All Vuv/off 14 15 Vdc
Hysterisis All Vhyst 2.0 Vdc
GE
Data Sheet
SHHD005A0F Hammerhead
Series; DC-DC Converter Power Modules
18-75Vdc Input; 3.3Vdc, 5A, 15W Output
June 26, 2013 ©2012 General Electric Company. All rights reserved. Page 5
Characteristic Curves
The following figures provide typical characteristics for the SHHD005A0F (3.3V, 5A) at 25
o
C. The figures are identical for either
positive or negative remote On/Off logic.
EFFICIENCY, (%)
INPUT CURRENT, I
IN
(A)
OUTPUT CURRENT, I
O
(A) INPUT VOLTAGE, V
IN
(V)
Figure 1. Converter Efficiency versus Output Current.
Figure 2. Converter Input Current versus Input Voltage.
OUTPUT VOLTAGE
V
O
(V) (100mV/div)
OUTPUT CURRENT OUTPUT VOLTAGE
Io(A) (2A/div) V
O
(V) (100mV/div)
TIME, t (2s/div) TIME, t (1ms/div)
Figure 3. Typical output ripple and noise (I
o
= I
o,max
).
Figure 4. Transient Response to 0.1A/µS Dynamic Load
Change from 50% to 75% to 50% of full load, Vin=24V,
C
O
>100μF
O
UTPUT V
O
LTA
G
E
O
n
/Off
V
O
LTA
G
E
V
O
(V) (1V/div) V
On/Off
(V) (2V/div)
OUTPUT VOLTAGE INPUT VOLTAGE
V
O
(V) (1V/div) V
IN
(V) (20V/div)
TIME, t (5ms/div) TIME, t (5ms/div)
Figure 5.Typical Start-up Using Remote On/Off, negative
logic version shown (V
IN
= 24V or 48V, Io = I
o,max
).
Figure 6. Typical Start-up Using Input Voltage (V
IN
= 48V, I
o
=
I
o,max
).
GE Data Sheet
SHHD005A0F Hammerhead
Series; DC-DC Converter Power Modules
18-75Vdc Input; 3.3Vdc, 5A, 15W Output
June 26, 2013 ©2012 General Electric Company. All rights reserved. Page 6
Test Configurations
TO OSCILLOSCOPE CURRENT PROBE
LTEST
12μH
BATTERY
CS 220μF
E.S.R.<0.1
@ 20°C 100kHz
33μF
Vin+
Vin-
NOTE: Measure input reflected ripple current with a simulated
source inductance (LTEST) of 12μH. Capacitor CS offsets
possible battery impedance. Measure current as shown
above.
Figure 7. Input Reflected Ripple Current Test Setup.
NOTE: All voltage measurements to be taken at the module
terminals, as shown above. If sockets are used then
Kelvin connections are required at the module terminals
to avoid measurement errors due to socket contact
resistance.
V
O
(+)
V O
(
–
)
1uF
.
RESI STI V E
LO A D
SC O PE
COPPER STRIP
GROUND PLANE
10uF
Figure 8. Output Ripple and Noise Test Setup.
Vout+
Vout-
Vin+
Vin-
RLOAD
Rcontact Rdistribution
Rcontact Rdistribution
Rcontact
Rcontact
Rdistribution
Rdistribution
VIN VO
NOTE: All voltage measurements to be taken at the module
terminals, as shown above. If sockets are used then
Kelvin connections are required at the module terminals
to avoid measurement errors due to socket contact
resistance.
Figure 9. Output Voltage and Efficiency Test Setup.
=
VO. IO
VIN. IIN
x 100 %
Efficiency
Design Considerations
Input Source Impedance
The power module should be connected to a low
ac-impedance source. Highly inductive source impedance can
affect the stability of the power module. For the test
configuration in Figure 7, a 33μF electrolytic capacitor
(ESR<0.7 at 100kHz), mounted close to the power module
helps ensure the stability of the unit. Consult the factory for
further application guidelines.
Safety Considerations
For safety-agency approval of the system in which the power
module is used, the power module must be installed in
compliance with the spacing and separation requirements of
the end-use safety agency standard, i.e., UL 60950-1-3, CSA
C22.2 No. 60950-00, and VDE 0805 (IEC60950, 3rd Edition).
If the input source is non-SELV (ELV or a hazardous voltage
greater than 60 Vdc and less than or equal to 75Vdc), for the
module’s output to be considered as meeting the requirements
for safety extra-low voltage (SELV), all of the following must be
true:
The input source is to be provided with reinforced
insulation from any other hazardous voltages, including
the ac mains.
One VIN pin and one VOUT pin are to be grounded, or both
the input and output pins are to be kept floating.
The input pins of the module are not operator accessible.
Another SELV reliability test is conducted on the whole
system (combination of supply source and subject
module), as required by the safety agencies, to verify that
under a single fault, hazardous voltages do not appear at
the module’s output.
Note: Do not ground either of the input pins of the module
without grounding one of the output pins. This may
allow a non-SELV voltage to appear between the
output pins and ground.
The power module has extra-low voltage (ELV) outputs when
all inputs are ELV.
For input voltages exceeding –60 Vdc but less than or equal to
–75 Vdc, these converters have been evaluated to the
applicable requirements of BASIC INSULATION between
secondary DC MAINS DISTRIBUTION input (classified as TNV-2
in Europe) and unearthed SELV outputs.
The input to these units is to be provided with a maximum 3A
time-delay fuse in the ungrounded lead.
GE Data Sheet
SHHD005A0F Hammerhead
Series; DC-DC Converter Power Modules
18-75Vdc Input; 3.3Vdc, 5A, 15W Output
June 26, 2013 ©2012 General Electric Company. All rights reserved. Page 7
Feature Description
Remote On/Off
Two remote on/off options are available. Positive logic turns
the module on during a logic high voltage on the on/off pin,
and off during a logic low. Negative logic remote on/off, device
code suffix “1”, turns the module off during a logic high and on
during a logic low.
ON/OFF
Vin+
Vin-
Ion/off
Von/off
Vout+
TRIM
Vout-
Figure 10. Circuit configuration for using Remote On/Off
Implementation.
To turn the power module on and off, the user must supply a
switch (open collector or equivalent) to control the voltage
(Von/off) between the ON/OFF terminal and the VIN(-) terminal.
Logic low is 0V ≤ Von/off ≤ 0.8V. The maximum Ion/off during a
logic low is 1mA, the switch should be maintain a logic low
level whilst sinking this current.
During a logic high, the typical Von/off generated by the module
is 2.4V, and the maximum allowable leakage current at Von/off =
2.4V is 25μA.
If not using the remote on/off feature:
For positive logic, leave the ON/OFF pin open.
For negative logic, short the ON/OFF pin to VIN(-).
Overcurrent Protection
To provide protection in a fault (output overload) condition, the
unit is equipped with internal current-limiting circuitry and can
endure current limiting continuously. At the point of
current-limit inception, the unit enters hiccup mode. The unit
operates normally once the output current is brought back into
its specified range. The average output current during hiccup
is 10% IO, max.
Overtemperature Protection
To provide protection under certain fault conditions, the unit is
equipped with a thermal shutdown circuit. The unit will
shutdown if the thermal reference point Tref (Figure 16),
exceeds 125oC (typical), but the thermal shutdown is not
intended as a guarantee that the unit will survive
temperatures beyond its rating. The module will automatically
restart upon cool-down to a safe temperature.
Input Undervoltage Lockout
At input voltages below the input undervoltage lockout limit,
the module operation is disabled. The module will only begin
to operate once the input voltage is raised above the
undervoltage lockout turn-on threshold, VUV/ON. Once
operating, the module will continue to operate until the input
voltage is taken below the undervoltage turn-off threshold,
VUV/OFF.
Over Voltage Protection
The output overvoltage protection consists of circuitry that
independently monitors the output voltage, and shuts the
module down if the output voltage exceeds specified limits.
The module shall contain hiccup restart capability.
Output Voltage Programming
Trimming allows the user to increase or decrease the output
voltage set point of the module. This is accomplished by
connecting an external resistor between the TRIM pin and
either the Vout+ pin or the Vout- pin.
Trim Down – Decrease Output Voltage
By connecting an external resistor between the TRIM pin and
Vout+ pin (Radj-down), the output voltage set point decreases
(see figure 11). The following equation determines the external
resistor value to obtain an output voltage change from Vo,nom
to the desired Vo,adj:
H
VV GV
Radjonomo
adjo
downadj )( )5.2(
,,
,
Note: Values for G and H are defined in Table 1.
Table 1. Trim Constants SHHD series
Vout+
TRIM
Vout-
Radj-down
RLOAD
Vin+
ON/OFF
Vin-
Figure 11. Circuit Configuration to Decrease Output Voltage.
Trim Up – Increase Output Voltage
By connecting an external resistor between the TRIM pin and
Vout- pin (Radj-up), the output voltage set point increases (see
figure 12). The following equation determines the external
resistor value to obtain an output voltage change from Vo,nom
to the desired Vo,adj:
H
KV G
Radjo
upadj )5.2( 5.2
,
Note: Values for G, H and K are defined in Table 1.
The combination of the output voltage adjustment and the
output voltage initial tolerance must not exceed the allowable
trim range of 90% to 110% of the nominal output voltage as
measured between the Vout+ and Vout- pins.
Module G H K
SHHD005A0F 5110 2050 0.8
GE
Data Sheet
SHHD005A0F Hammerhead
Series; DC-DC Converter Power Modules
18-75Vdc Input; 3.3Vdc, 5A, 15W Output
June 26, 2013 ©2012 General Electric Company. All rights reserved. Page 8
Feature Descriptions
(continued)
Vout+
TRIM
Vout-
Radj-up
RLOAD
Vin+
ON/OFF
Vin-
Figure 12. Circuit Configuration to Increase Output Voltage.
The SHHD power modules have a fixed current-limit set point.
Therefore, as the output voltage is adjusted down, the
available output power is reduced.
Trim Examples
For SHHD005A0F, nominal 3.3V module. To trim module down
to 3.10V:
2050
)1.33.3( 5110)5.21.3(
downadj
R
280,13
downadj
R
Thermal Considerations
The power modules operate in a variety of thermal
environments; however, sufficient cooling should be provided
to help ensure reliable operation.
Considerations include ambient temperature, airflow, module
power dissipation, and the need for increased reliability. A
reduction in the operating temperature of the module will
result in an increase in reliability.
The thermal data presented here is based on physical
measurements taken in a wind tunnel, using automated
thermo-couple instrumentation to monitor key component
temperatures: FETs, diodes, control ICs, magnetic cores,
ceramic capacitors, opto-isolators, and module pwb
conductors, while controlling the ambient airflow rate and
temperature. For a given airflow and ambient temperature, the
module output power is increased, until one (or more) of the
components reaches its maximum derated operating
temperature, as defined in IPC-9592A. This procedure is then
repeated for a different airflow or ambient temperature until a
family of module output derating curves is obtained.
Figure 13. Thermal Test Setup .
OUTPUT CURRENT, I
O
(A)
LOCAL AMBIENT TEMPERATURE, T
A
(C)
Figure 14. Output Current Derating for the Open Frame
SHHD005A0F in the Transverse Orientation; Airflow
Direction from Vin(-) to Vin(+); Vin = 24V.
OUTPUT CURRENT, I
O
(A)
LOCAL AMBIENT TEMPERATURE, T
A
(C)
Figure 15. Output Current Derating for the Open Frame
SHHD005A0F in the Transverse Orientation; Airflow
Direction from Vin(-) to Vin(+); Vin = 48V.
The thermal reference point, T
ref
used in the specifications is
shown in Figure 16. For reliable operation this temperature
should not exceed 111
o
C.
GE
Data Sheet
SHHD005A0F Hammerhead
Series; DC-DC Converter Power Modules
18-75Vdc Input; 3.3Vdc, 5A, 15W Output
June 26, 2013 ©2012 General Electric Company. All rights reserved. Page 9
Figure 16. T
ref
Temperature Measurement Location.
Heat Transfer via Convection
Increased airflow over the module enhances the heat transfer
via convection. Derating figures showing the maximum output
current that can be delivered by each module versus local
ambient temperature (T
A
) for natural convection and up to
3m/s (600 ft./min) are shown in the respective Characteristics
Curves section.
Please refer to the Application Note “Thermal Characterization
Process For Open-Frame Board-Mounted Power Modules” for a
detailed discussion of thermal aspects including maximum
device temperatures.
EMC Requirements
Figure 17 shows a maximum filter configuration to meet the
conducted emission limits of EN55022 Class B.
Figure 17. Suggested Configuration for EN55022 Class B.
Ref Des Filter
C1 , C2, C3 2.2uF/100V
C4, C5 33nF Y cap
L1 4mH CM choke
L2 10uH inductor
Figure 18. EMC signature using above filter, SHHDA.
For further information on designing for EMC compliance,
please refer to the FLTR100V10 data sheet (FDS01-043EPS).
Layout Considerations
The SHHD power module series are low profile in order to be
used in fine pitch system card architectures. As such,
component clearance between the bottom of the power
module and the mounting board is limited. Avoid placing
copper areas on the outer layer directly underneath the power
module. Also avoid placing via interconnects underneath the
power module.
For additional layout guide-lines, refer to the FLTR100V10 data
sheet.
The SHHD family of power modules is available for either
Through-Hole (TH) or Surface Mount (SMT) soldering.
Through-Hole Soldering Information
The RoHS-compliant (Z codes) through-hole products use the
SAC (Sn/Ag/Cu) Pb-free solder and RoHS-compliant
components. They are designed to be processed through
single or dual wave soldering machines. The pins have an
RoHS-compliant finish that is compatible with both Pb and Pb-
free wave soldering processes. A maximum preheat rate of
3C/s is suggested. The wave preheat process should be such
that the temperature of the power module board is kept below
210C. For Pb solder, the recommended pot temperature is
260C, while the Pb-free solder pot is 270C max. The Through
Hole module is also compatible with paste-in-hole reflow
soldering. Refer to the Reflow Soldering Information section for
process details. If additional information is needed, please
consult with your GE representative for more details.
Surface Mount Information
Pick and Place
The SHHD-SR series of DC-to-DC power converters use an
open-frame construction and are designed for surface mount
assembly within a fully automated manufacturing process.
The SHHD-SR series modules are designed to use the main
magnetic component surface to allow for pick and place.
GE Data Sheet
SHHD005A0F Hammerhead
Series; DC-DC Converter Power Modules
18-75Vdc Input; 3.3Vdc, 5A, 15W Output
June 26, 2013 ©2012 General Electric Company. All rights reserved. Page 10
Note: All dimensions in mm [in].
Figure 19. Pick and Place Location.
Z Plane Height
The ‘Z’ plane height of the pick and place location is 7.50mm
nominal with an RSS tolerance of +/-0.25 mm.
Nozzle Recommendations
The module weight has been kept to a minimum by using open
frame construction. Even so, they have a relatively large mass
when compared with conventional SMT components.
Variables such as nozzle size, tip style, vacuum pressure and
placement speed should be considered to optimize this
process.
The minimum recommended nozzle diameter for reliable
operation is 5mm. The maximum nozzle outer diameter, which
will safely fit within the allowable component spacing, is
6.5mm.
Oblong or oval nozzles up to 11 x 6 mm may also be used
within the space available.
For further information please contact your local GE Technical
Sales Representative.
Reflow Soldering Information
These power modules are large mass, low thermal
resistance devices and typically heat up slower than other
SMT components. It is recommended that the customer
review data sheets in order to customize the solder reflow
profile for each application board assembly.
The following instructions must be observed when SMT
soldering these units. Failure to observe these instructions
may result in the failure of or cause damage to the modules,
and can adversely affect long-term reliability.
There are several types of SMT reflow technologies currently
used in the industry. These surface mount power modules
can be reliably soldered using natural forced convection, IR
(radiant infrared), or a combination of convection/IR. The
recommended linear reflow profile using Sn/Pb solder is
shown in Figure 20 and 21. For reliable soldering the solder
reflow profile should be established by accurately
measuring the modules CP connector temperatures.
REFLOW TEMP (C)
REFLOW TIME (S)
Figure 20. Recommended Reflow Profile for Sn/Pb solder.
Figure 21. Time Limit, Tlim, Curve Above 205oC Reflow .
Lead Free Soldering
The –Z version SMT modules of the SHHD series are lead-free
(Pb-free) and RoHS compliant and are compatible in a Pb-free
soldering process. Failure to observe the instructions below
may result in the failure of or cause damage to the modules
and can adversely affect long-term reliability.
Figure 22. Recommended linear reflow profile using
Sn/Ag/Cu solder.
MSL Rating
The SHHD001A3B series SMT modules have a MSL rating of 2a.
0
50
10 0
15 0
200
250
300
P reheat zone
max 4
o
Cs
-1
Soak zone
30-240s
Heat zone
max 4
o
Cs
-1
Peak Temp 235
o
C
Cooling
zo ne
1- 4
o
Cs
-1
T
lim
above
205
o
C
Per J-STD-020 Rev. C
0
50
100
150
200
250
300
Reflow Time (Seconds)
Reflow Temp (°C )
He ating Zone
1°C/Sec o nd
Peak Temp 260°C
* Min. Time Above 2 35°C
15 Seconds
*Time Above 217°C
60 S econds
Cooling
Zone
MAX TEMP SOLDER (C)
TIME LIMIT (S)
200
205
210
215
220
225
230
235
240
0 10 203040 5060
GE Data Sheet
SHHD005A0F Hammerhead
Series; DC-DC Converter Power Modules
18-75Vdc Input; 3.3Vdc, 5A, 15W Output
June 26, 2013 ©2012 General Electric Company. All rights reserved. Page 11
Surface Mount Information (continued)
Pb-free Reflow Profile
Power Systems will comply with J-STD-020 Rev. C
(Moisture/Reflow Sensitivity Classification for Nonhermetic
Solid State Surface Mount Devices) for both Pb-free solder
profiles and MSL classification procedures. This standard
provides a recommended forced-air-convection reflow profile
based on the volume and thickness of the package (table 4-2).
The suggested Pb-free solder paste is Sn/Ag/Cu (SAC). The
recommended linear reflow profile using Sn/Ag/Cu solder is
shown in Figure 22.
Post Solder Cleaning and Drying Considerations
Post solder cleaning is usually the final circuit board assembly
process prior to electrical board testing. The result of
inadequate cleaning and drying can affect both the reliability
of a power module and the testability of the finished circuit
board assembly. For guidance on appropriate soldering,
cleaning and drying procedures, refer to Lineage Power Board
Mounted Power Modules: Soldering and Cleaning Application
Note (AN04-001).
Layout Recommendations
Dimensions are in millimeters and [inches].
Tolerances: x.x mm 0.5 mm [x.xx in. 0.02 in.] (unless otherwise indicated)
x.xx mm 0.25 mm [x.xxx in 0.010 in.]
SMT Layout
Through Hole Layout
GE Data Sheet
SHHD005A0F Hammerhead
Series; DC-DC Converter Power Modules
18-75Vdc Input; 3.3Vdc, 5A, 15W Output
June 26, 2013 ©2012 General Electric Company. All rights reserved. Page 12
Packaging Details
The SHHD005A0F-SR series SMT versions are supplied in tape & reel as standard. Details of tape dimensions are shown
below. Modules are shipped in quantities of 150 modules per reel.
Tape Dimensions
Dimensions are in millimeters and [inches].
Tolerances: x.x mm 0.5 mm [x.xx in. 0.02 in.] (unless otherwise indicated)
x.xx mm 0.25 mm [x.xxx in 0.010 in.]
The SHHD005A0F - series Through Hole versions are supplied in trays as standard. Details of tray dimensions are shown
below. Modules are shipped in quantities of 75 modules per box.
Tray Dimensions
Dimensions are in millimeters.
Tolerances: x.x mm 0.5 mm (unless otherwise indicated)
x.xx mm 0.25 mm
Material PET (1mm)
Max surface
resistivity 109 -1011/PET
Color Clear
Capacity 25power modules
Min order
quantity
75pcs (1 box of 3 full
trays + 1 empty top
tray)
GE
Data Sheet
SHHD005A0F Hammerhead
Series; DC-DC Converter Power Modules
18-75Vdc Input; 3.3Vdc, 5A, 15W Output
June 26, 2013 ©2012 General Electric Company. All rights reserved. Page 13
Mechanical Outline for SHHD005A0F Surface-Mount Module
Dimensions are in millimeters and [inches].
Tolerances: x.x mm 0.5 mm [x.xx in. 0.02 in.] (unless otherwise indicated)
x.xx mm 0.25 mm [x.xxx in 0.010 in.]
Top View
Side View
Bottom View
Pin Function
1 Vin +
2 Vin -
3 ON/OFF
4 Vout -
5 TRIM
6 Vout +
GE
Data Sheet
SHHD005A0F Hammerhead
Series; DC-DC Converter Power Modules
18-75Vdc Input; 3.3Vdc, 5A, 15W Output
June 26, 2013 ©2012 General Electric Company. All rights reserved. Page 14
Mechanical Outline for SHHD005A0F Through Hole Module
Dimensions are in millimeters and [inches].
Tolerances: x.x mm 0.5 mm [x.xx in. 0.02 in.] (unless otherwise indicated)
x.xx mm 0.25 mm [x.xxx in 0.010 in.]
Top View
Side View
Bottom View
Pin Function
1 Vin +
2 Vin -
3 ON/OFF
4 Vout -
5 TRIM
6 Vout +
GE
Data Sheet
SHHD005A0F Hammerhead
Series; DC-DC Converter Power Modules
18-75Vdc Input; 3.3Vdc, 5A, 15W Output
June 26, 2013 ©2012 General Electric Company. All rights reserved. Page 15
Mechanical Outline for SHHD005A0F6-35 Through Hole Module
Dimensions are in millimeters and [inches].
Tolerances: x.x mm 0.5 mm [x.xx in. 0.02 in.] (unless otherwise indicated)
x.xx mm 0.25 mm [x.xxx in 0.010 in.]
Top View
Side View
Bottom View
Pin Function
1 Vin +
2 Vin -
3 ON/OFF
4 Vout -
5 TRIM
6 Vout +
GE Data Sheet
SHHD005A0F Hammerhead
Series; DC-DC Converter Power Modules
18-75Vdc Input; 3.3Vdc, 5A, 15W Output
Contact Us
For more information, call us at
USA/Canada:
+1 888 546 3243, or +1 972 244 9288
Asia-Pacific:
+86.021.54279977*808
Europe, Middle-East and Africa:
+49.89.878067-280
India:
+91.80.28411633
www.ge.com/powerelectronics
June 26, 2013 ©2012 General Electric Company. All rights reserved. Version 1.04
Ordering Information
Please contact your GE Sales Representative for pricing, availability and optional features.
Device Codes
Device Code Input
Voltage Range
Output
Current
Output
Voltage
Remote
On/Off Logic
Connector
Type Comcode
SHHD005A0F4Z 24V/48V (18-75Vdc) 5.0A 3.3V Positive Through hole 150024949
SHHD005A0F41Z 24V/48V (18-75Vdc) 5.0A 3.3V Negative Through hole CC109172920
SHHD005A0F641-35Z 24V/48V (18-75Vdc) 5.0A 3.3V Negative Through hole 150032199
SHHD005A0F41-SRZ 24V/48V (18-75Vdc) 5.0A 3.3V Negative Surface mount 150023384
Device Options
