AYL121240 - PANASONIC ELECTRIC WORKS

Panasonic Corporation Automation Controls Business Division industrial.panasonic.com/ac/e/

AYL11, 12

ACCTB50E 201303-T

ORDERING INFORMATION

For LED L1 Series

(Joint type)

LED lighting connector

FEATURES

1. Small and low proﬁle design does

not obstruct the LED light

The connector is of a 2.4 mm pitch two

pins board joint type. The LED light is not

obstructed by the low proﬁle (1.4 mm

mated height) L1 series connector.

Explanatory diagram of the connector

mounted on a circuit board

2. Floating design

The three-directional ﬂoating function

(X: ±0.3 mm, Y: ±0.5 mm, Z: ±0.3 mm)

accommodates thermal expansion of

circuit boards.

3. Safety covered by ensuring

insulation distance (Min. 1.6 mm)

4. Mating lock construction using

molded lock

5. Unmating conﬁgured with jig

APPLICATIONS

Straight LED tube lights, LED base

lights, etc.

Joint plug Receptacle (common)

RoHS compliant

LED

LED mounted board

4.4mm

1.4mm

Z-direction: ±0.3 mm

X-direction: ±0.3 mm

Y-direction: ±0.5 mm

New

Terminal pitch

4: 2.4 mm

1: L1

Type of mating

1: Vertical

AYL 4 0211

Product type

1: Receptacle

2: Joint plug

Number of pins (1 digit)

Function

0: Standard

Panasonic Corporation Automation Controls Business Division industrial.panasonic.com/ac/e/

AYL11, 12

ACCTB50E 201303-T

PRODUCT TYPES

1. Receptacle

2. Joint plug

Note: Order unit:

For volume production: 1-inner carton (1-reel) units

Samples for mounting check: Receptacle (AYL111240) 50 units, Joint plug (AYL121240) 25 units. Please contact our sales ofﬁce.

SPECIFICATIONS

1. Characteristics

Note: The preceding show characteristics, when mated with receptacle and Joint plug.

Mated height Part No. Packing

Inner carton (1-reel) Outer carton

1.4mm AYL111240 5,000 pieces 10,000 pieces

Mated height Part No. Packing

Inner carton (1-reel) Outer carton

1.4mm AYL121240 5,000 pieces 10,000 pieces

Item Speciﬁcations Conditions

Electrical

characteristics

Rated current 1.0A/pin contact

Rated voltage 125V AC/DC

Breakdown voltage 1,250V AC for 1 min. No short-circuiting or damage at a detection current of 1 mA

when the speciﬁed voltage is applied for one minute.

Insulation resistance Min. 1,000MΩ (initial) Using 500V DC megger (applied for 1 min.)

Contact resistance Max. 90mΩ

Based on the contact resistance measurement method

speciﬁed by JIS C 5402.

Two contacts of receptacle and a post of joint plug

Mechanical

characteristics

Composite insertion force

(initial) Max. 25.2N Insertion force of two receptacles and a joint plug

Composite removal force

(initial) Min. 4.0N Removal force of two receptacles and a joint plug

Floating distance

(Receptacle and joint plug

mated)

X direction: ±0.3 mm

Y direction: ±0.5 mm

Z direction: ±0.3 mm

Environmental

characteristics

Ambient temperature –40°C to +105°C No freezing at low temperatures. No dew condensation.

Storage temperature –40°C to +85°C (product only)

–40°C to +50°C (packing structure) No freezing at low temperatures. No dew condensation.

Thermal shock resistance

(Receptacle and plug)

200 cycles,

insulation resistance min. 100MΩ,

contact resistance max. 90mΩ

Conformed to MIL-STD-202F, method 107G

Humidity resistance

(Receptacle and plug)

500 hours,

insulation resistance min. 100MΩ,

contact resistance max. 90mΩ

Bath temperature 85±2°C,

humidity 80 to 85% R.H.

Saltwater spray resistance

(Receptacle and plug)

24 hours,

insulation resistance min. 100MΩ,

contact resistance max. 90mΩ

Conformed to MIL-STD-1344A, method 1001

Bath temperature 35±2°C,

saltwater concentration 5±1%

H2S resistance

(Receptacle and plug)

48 hours,

contact resistance max. 90mΩ

Conformed to JEIDA-38-1984

Bath temperature 40±2°C, gas concentration 3±1 ppm,

humidity 75 to 80% R.H.

Durability 3 times,

contact resistance max. 90mΩUsing removal tool

Soldering

temperature

resistance

Receptacle The initial speciﬁcation must be satisﬁed electrically

and mechanically

Reﬂow soldering:

Max. peak temperature of 260°C, Max. 2 times

(PC board surface temperature near connector terminals)

Soldering iron: 300°C within 5 s

350°C within 3s

Solder paste thickness The initial speciﬁcation must be satisﬁed electrically

and mechanically Recommendation t = 0.12 mm screen

Order Temperature (°C) Time (minutes)

–40

105

–40

−330

Max. 5

−3

Panasonic Corporation Automation Controls Business Division industrial.panasonic.com/ac/e/

AYL11, 12

ACCTB50E 201303-T

2. Material and surface treatment

1. Receptacle

2. Joint plug

DIMENSIONS (Unit: mm)

Part name Material Color Surface treatment

Molded portion LCP resin (UL94V-0) White —

Contact Copper alloy — Contact portion:

Pd-Ni+Au ﬂash plating over Ni

Te r minal portion: Au plating over Ni (except the terminal tips)

Soldering terminal Copper alloy — Terminal portion: Au plating over Ni (except the terminal tips)

Part name Material Color Surface treatment

Molded portion LCP resin (UL94V-0) White —

Post Copper alloy — Terminal portion: Pd-Ni+Au ﬂash plating over Ni

Receptacle

General tolerance: ±0.2

0.38

0.60

3.02

2.42

0.08

Te rminal coplanarity

(Contact and

soldering terminals)

0.90±0.05

2.40±0.07

3.78

2.00

(Suction face)

0.20±0.03

Joint plug

General tolerance: ±0.2

3.22

3.00

0.19

1.38

1.00

0.75

0.15

3.08

1.35

1.15

15.00

4.40

1.60 (Suction face)

9.60

13.62

2.40±0.05

Panasonic Corporation Automation Controls Business Division industrial.panasonic.com/ac/e/

AYL11, 12

ACCTB50E 201303-T

Receptacle and Joint plug are mated

EMBOSSED TAPE DIMENSIONS (Unit: mm)

• Connector orientation with respect to embossed tape feeding direction

1.40±0.1

Receptacle Joint plug Receptacle

• Tape packed status

Receptacle

• Speciﬁcations for the plastic reel

(In accordance with EIAJ ET-7200B.)

Leading direction after packaging

(8.0) (2.0)

(4.0)

1.5 dia.

+0.1

(1.75)

(7.5)

(16.0 )

+0.3

−0.1

(17.4±1)

Top cover tape

Taping reel

Label

380 dia.

Embossed mounting-hole

Embossed carrier tape

Joint plug

Leading direction after packaging

(4.0)

(8.0) (2.0)

1.5 dia.

+0.1

(11.50)

(1.75)

(24.0 )

+0.3

−0.1

(25.4±1)

Top cover tape

Taping reel

Label

380 dia.

Embossed mounting-hole

Embossed carrier tape

Type

Direction

of tape progress

Receptacle Joint plug

Panasonic Corporation Automation Controls Business Division industrial.panasonic.com/ac/e/

AYL11, 12

ACCTB50E 201303-T

NOTES ON USING CONNECTOR FOR LED LIGHTING

■Safety precautions

Observe the following safety precautions to prevent accidents

and injuries.

1) The use of the connector outside of the speciﬁed rated current

and breakdown voltage ranges may cause abnormal heating,

smoke, and ﬁre.

Never use the connector beyond the speciﬁed ranges of the

product.

2) In order to avoid accidents, make sure you have thoroughly

reviewed the speciﬁcations before use.

Consult us if you plan to use the product in a way not covered by

the speciﬁcations.

3) We are consistently striving to improve quality and reliability.

However, the fact remains that electrical components and

devices generally fail at a given statistical probability.

Furthermore, their durability varies depending on where and

how they are used. Please be sure to verify electrical

components and devices under actual conditions before use.

Continuously using them in a state of degraded performance

may cause deterioration in insulation performance, thus

resulting in abnormal heat generation, smoke generation, or ﬁre.

To avoid that, we ask you to implement safe designs that include

redundancy, ﬁre prevention, and malfunction prevention. Also,

please conduct periodic maintenance so that no accidents

resulting in injury or death, ﬁre, or harm to society will be caused

as a result of product failure or service life.

■About receptacle

• PC board design

Design the recommended foot pattern in order to secure the

mechanical strength in the soldered areas of the terminal.

• Connector mounting

When mounting, if there is too much suction nozzle pressure,

the molded and metal parts might deform and break.

Please check beforehand.

In case of dry condition, please care the occurrence of static

electricity.

The product may be adhered to the embossed carrier tape or

the cover tape in dry condition.

Recommended humidity is between 40 to 60 % and please

remove static electricity by ionizer in manufacturing scene.

• Soldering

1) Manual soldering.

• Since this connector is the low proﬁle type the amount of solder

supplied should be closely monitored.

Too much solder during manual soldering may cause solder

creeping near the contacting part or contact failure.

• Make sure that the soldering iron tip is heated within the

temperature and time limits indicated in the speciﬁcations.

• Flux from the solder wire may adhere to the contact surfaces

during soldering operations. After soldering, carefully check the

contact surfaces with a magnifying glass and clean off any ﬂux

before use.

• Be aware that a load applied to the connector terminals while

soldering may displace the contact.

• Thoroughly clean the soldering iron tip.

2) Reﬂow soldering

• Screen-printing is recommended for printing paste solder.

• To determine the relationship between the screen opening area

and the PC board foot pattern area, refer to the diagrams in the

recommended patterns for PC boards and metal masks.

Make sure to use the terminal tip as a reference position when

setting.

• Too much solder may cause solder creeping near the

contacting part or contact failure.

• Consult us when using a screen-printing thickness other than

that recommended.

• Depending on the size of the connector being used, self

alignment may not be possible. Accordingly, carefully position

the terminal with the PC board pattern.

• The recommended reﬂow temperature proﬁle is given in the

ﬁgure below

• The temperature is measured on the surface of the PC board

near the connector terminal.

• Certain solder and ﬂux types may cause serious solder

creeping.

Solder and ﬂux characteristics should be taken into

consideration when setting the reﬂow soldering conditions.

• Do not apply adhesive to secure the connector, because it can

affect the spring action of the contact.

• When coating the PC board after soldering the connector to

prevent the deterioration of insulation, perform the coating in

such a way so that the coating does not get on the connector.

3) Reworking on a soldered portion

• Finish reworking in one operation.

• For reworking of the solder bridge, use a soldering iron with a

ﬂat tip. Do not add ﬂux, otherwise, the ﬂux may creep to the

contact parts.

• Use a soldering iron whose tip temperature is within the

temperature range speciﬁed in the speciﬁcations.

0.40±0.03

2.40±0.03

0.40±0.03

0.05±0.03(0.05)

Note 3)

Note 2)

Note 1)

Note 2)

Note 1)

0.20±0.05

(Min. 1.84)

1.10±0.03

Unit: mm

11.92±0.05

Recommended PC board pattern (mounting pad layout)

(TOP VIEW)

2.32±0.03

1.10±0.03

Between PC board: Max. 1.00

Note 1) Pad area

Note 2) It is necessary to do the resist processing on the copper foil.

Note 3) These dimensions are applied when the insulation distance from the edge of the PC board is 1.5 mm.

Note 4) The open window area of solder screen is the same as pad area. (t = 0.12 mm (Screen thickness))

Te r minal Paste

solder

PC board

foot pattern

60 to 120 sec.

Preheating

Time

Te mperature Peak temperature

200°C

220°C

Upper limit (Soldering heat resistance)

260°C

230°C

180°C

150°C

70 sec.

25 sec.

Lower limit (Solder wettability)

Panasonic Corporation Automation Controls Business Division industrial.panasonic.com/ac/e/

AYL11, 12

ACCTB50E 201303-T

• Do not drop or handle the connector carelessly. Otherwise, the

terminals may become deformed due to excessive force or

applied solderability may degrade.

• When cutting or bending the PC board after mounting the

connector, be careful that the soldered sections are subjected to

excessive forces.

■Insertion / Removal and mating retention of connectors

• Do not insert or remove the connector when it is not soldered.

Also, forcibly applied external pressure on the terminals can

weaken the adherence of the terminals to the molded part or

cause the terminals to lose their evenness.

• Excessive prying-force applied to one end may cause product

breakage and separation of the solder joints at the terminal.

Excessive force applied for insertion in a pivot action as shown

may also cause product breakage.

Always align the connector with the mating part and slide it in

parallel.

• Pushing the plug excessively when inserting it may deform and

break the product.

• This product has simple lock structure for mating. However,

connectors may be unmated because of impact by dropping and

so on. Please take countermeasures at the equipment side for

preventing removal of connectors. In order to prevent removal of

connectors, please ﬁx the PC board by frame and so on not to

move more than ﬂoating distance, especially the neighborhood

of connectors.

• When removing the connector, please use the recommended

removal tool.

After inserting the tip of removal jig under the plug, push down

the jig shown in below. (Removable from either the left or right

side) Since holding force of mating will decline when removing

the connector without using tool, please don’t use the remove

plug, and exchange to a new plug.

• Although this product has ﬂoating structure, it’s the

performance in the state of receptacles and a plug mated. We

can’t guarantee mating in the state where receptacles and a

plug are shifted from the center. When inserting a plug in

receptacles, please check the position of a mutual receptacle.

Joint plug

Receptacle

Joint plug

Receptacle

Fix the PC board by frame and so on

PC board with mounted connectors

(Don’t move more than floating distance)

Removal tool

Insertion point

of removal tool

Insert removal tool and push down

in the direction of the arrow.

Joint plug

Position

sifts

Position

sifts

Position

sifts

Receptacle

Joint plug

Receptacle

Mating