Optical Encoders SERIES 60A Joystick FEATURES * Optical Encoder, Pushbutton, and Joystick in One Shaft * Long Life, High Reliability * Compatible with CMOS, HCMOS, and TTL Logic * Choices of Cable Length and Termination * Customized Solutions Available DIMENSIONS APPLICATIONS * Global Positioning/Driver Information Systems * Medical Equipment Control * Radio Control * Robotics * Commercial Appliances In inches (and millimeters) Pin Version .650 (16,51) .210.020 (5,33) Unless otherwise specified, standard tolerance are: Linear .025 Diameter .010 Angle 2.0 .408 (10,36) Optical and Mechanical Encoders .265.020 (6,73) O.050.003 (1,270,07) LOCATING PIN .040 .003 (1,02 0,07) .380.003 (9,650,07) HEADER IS SAMTEC P/N MTMS-108-58-T-S-485 OR EQUIVALENT CONNECTOR IS AMP P/N 0-215083-8 OR EQUIVALENT .250 (6,35) .708 .015 (17,98 0 ,38) .580 .015 (14,73 0 ,38) 4.000 .200 4.000 (5,08) .615.003 (15,620,07) O.250.002 (6,350,05) O.810 (20,57) M17X1 THREAD O1.000.015 (25,40,38) CIRCUITRY AND JOYSTICK OPERATION JOYSTICK .219 .003 (5,56 0 ,07) .598 .015 (15,19 0 ,38) .205 .001 (5,21 0 ,02) PIVOT POINT Standard Quadrature 2-Bit Code 8 X DIRECTION JOYSTICK 7 Y DIRECTION POWER +5.0V Y HIGH* 6 R* OUTPUT A 5 R* OUTPUT B 4 NORMALLY OPEN PUSHBUTTON SWITCH 3 GROUND 1 X LOW X HIGH 2 Y LOW *EXTERNAL PULL-UP RESISTORS REQUIRED FOR OPERATION (2.2k ). Encoder 38 2.5V Grayhill, Inc. * 561 Hillgrove Avenue * LaGrange, Illinois * DEFINED BY LOCATING PIN ON TOP OF HOUSING 60525-5997 * USA * Phone: 708-354-1040 * Fax: 708-354-2820 * www.grayhill.com Optical Encoders WAVEFORM AND TRUTH TABLE Standard Quadrature 2-Bit Code Clockwise Rotation Position Output A Output B HIGH OUTPUT "A" LOW 1 2 HIGH 3 OUTPUT "B" LOW 1 2 3 4 5 6 POSITION NUMBER * * 4 * * * Indicates logic high; blank indicates logic low. Code repeats every 4 positions. SPECIFICATIONS Joystick Electrical and Mechanical Ratings Operating Voltage: 5.00 0.25 Vdc Supply Current: 20 mA maximum at 5 Vdc Output: Open collector phototransistor. External pull up resistors are required Output Code: 2-Bit quadrature, channel A leads channel B by 90 electrically during clockwise rotation of the shaft Logic Output Characteristics: High: No less than 3.5 Vdc Low: No greater than 1.0 Vdc Minimum Sink Current: 2.0 mA Power Consumption: 100 mW maximum Mechanical Life: 1 million rotational cycles of operation (1 cycle is a rotation through all positions and a full return) Average Rotational Torque: 2.0 1.0 inoz initially, torque shall be within 50% of initial value throughout life Mounting Torque: 15 in-lbs. maximum Shaft Push-Out Force: 45 lbs minimum Shaft Pull-Out Force: 45 lbs minimum Terminal Strength: 15 lbs terminal pull-out force minimum for cabled and header termination Solderability: 95% free of pin holes and voids Supply Current: 5 mA maximum Output Code: 2-Bit Logic Output Characteristics: Neutral: 2.5 0.5 Vdc High: > 4.5 Vdc Low: < 0.5 Vdc Angle of Throw: 8 2 in all directions Life: 500,000 actuations in each direction Environmental Ratings Operating Temperature Range: -40C to 85C Storage Temperature Range: -55C to 100C Relative Humidity: 96 hours at 90-85% humidity at 40C Vibration: Harmonic motion with amplitude of 15g, within a varied 10 to 2000 Hz frequency for 12 hours Mechanical Shock: Test 1: 100g for 6ms half-sine wave with a velocity change of 12.3 ft/s Test 2: 100g for 6ms sawtooth wave with a velocity change of 9.7 ft/s Materials and Finishes Pushbutton Electrical and Mechanical Ratings Rating: 10 mA at 5 Vdc resistive Contact Resistance: less than 10 ohms Life: 1 million actuations minimum Contact Bounce: < 4 mS make, 10 mS break Actuation Force: 400 150 grams force Shaft Travel: 0.020 0.010 inches Assembly Studs: 305 Stainless steel Detent Housing: Polyamide polymer (nylon 6/10 alloy) Printed Circuit Boards: Glass cloth epoxy double clad with copper gold over nickel plated Infrared Emitting Diode Chips: Gallium aluminum arsenide Silicon Phototransistor Chips: Gold and aluminum alloys Resistors: Metal oxide on ceramic substrate Solder Pins: Brass, Plated with tin Shaft: Polyamide polymer (nylon 6/10 alloy) with stainless steel insert Detent Balls: Carbon steel plated with nickel Detent Springs: Music wire plated with tin Code Rotor: 33% Glass reinforced nylon 66 Pushbutton Dome: Stainless steel Pushbutton Dome Retainer: Polycarbonate Joystick Housing: Polyamide polymer (nylon 6/10 alloy) Joystick Contact: Stainless steel, silicone rubber, brass with silver cladding, high-temp thermoplastic, phosphor bronze with silver cladding Cable: Copper stranded with plating in PVC insulation Connector: PA 4.6 with tin over nickel plated phosphor bronze Lockwashers: Stainless steel with passivate finish Hex Nuts: 303 Stainless steel Label: TT406 Thermal transfer cast film Solder: Sn/Ag/Cu, Lead-Free, No Clean Mounting Nut: Polyurethane Lubricating Grease: Nye nyogel 774L OPTIONS Contact Grayhill for custom terminations, rotational torque, number of positions, shaft configurations, and resolutions. Control knobs are also available. ORDERING INFORMATION 60A18-4-040S Series Angle of Throw: Detent: 18 = 18 or 20 positions; Non-detent: 08 = 18 or 20 positions; Non-Turn: 00 = Joystick and Pushbutton only Joystick Contacts: 2 = 2 Discrete Contacts 4 = 4 Discrete Contacts 8 = 4 Contacts in 8 possible directions Termination: S = Stripped cable; .050" centers; C = Connector; .050" centers; P = Pin; .050" centers Cable Termination: 040 = 4.0in. Cable is terminated with Amp Connector P/N 215083-6. See Amp Mateability Guide for mating connector details. *Eliminate cable length if ordering pins (Ex: 60A18-4-P) Available from your local Grayhill Component Distributor. For prices and discounts, contact a local Sales Office, an authorized local Distributor, or Grayhill. Grayhill, Inc. * 561 Hillgrove Avenue * LaGrange, Illinois 60525-5997 * USA * Phone: 708-354-1040 * Fax: 708-354-2820 * www.grayhill.com Encoder 39 Optical and Mechanical Encoders Rotary Electrical and Mechanical Ratings Optical Encoders Series 60AD Optical Encoder with integrated Joystick and Pushbutton FEATURES * Dome contacts provide excellent tactile feedback in all directions * Choices of actuation force, cable length and termination * Customized solutions available APPLICATIONS * Aerospace * Automotive * Medical devices DIMENSIONS in inches (and millimeters) O1.000 [ 25,4 ] Unless otherwise specified, standard tolerance are: Linear .025 Diameter .010 Angle 2.0 O.050 [ 1,27 ] .380 [ 9,65 ] .436 [ 11,07 ] .537 [ 13,64 ] .615 [ 15,62 ] Optical and Mechanical Encoders O.810 [ 20,57 ] .591 [ 15,01 ] .120 [ 3,05 .628 [ 15,95 ] .219 [ 5,56 ] .407 [ 10,34 ] .945 [ 24 ] O .250 [ 6,35 ] M17X1 THREAD .582 [ 14,78 ] .125 [ 3,18 ] PIVOT POINT .040 [ 1,02 ] .205 [ 5,21 ] .950 [ 24,13 ] .886 [ 22,5 ] .460 [ 11,68 ] CABLE LENGTH .200 [5,08] Ordering Information 1 ACTUATION FORCE (JOYSTICK) [g] Angle of Throw: 18= 18 or 20 positions 2 ACTUATION FORCE (PUSHBUTTON) [g] Joystick: 4= Four contacts & directions; 3 AVERAGE ROTATIONAL TORQUE [in-oz] 8= Four contacts & eight directions 60AD18-4-M-060S Termination: 0.050" center P= pin header; C= connector; S= stripped cable Cable Length: 020 thru 250 in 1/2 inch increments, 060= 6.0 inch cable Force Option: (see table) L=low, M=medium, H=high L 550200 OPTION M 725200 H 1050250 625200 800200 1100250 1.500.75 3.501.75 5.002.00 For prices and custom configurations, contact a local sales office, an authorized distributor, or Grayhill's sales department. Grayhill, Inc. * 561 Hillgrove Avenue * LaGrange, Illinois 60525-5997 * USA * Phone: 708-354-1040 * Fax: 708-354-2820 * www.grayhill.com Optical Encoders JOYSTICK OPERATION + ENCODER WAVEFORM AND TRUTH TABLE Standard Quadrature 2-Bit Code NEUTRAL NEUTRAL NEUTRAL NEUTRAL SPECIFICATIONS Rotary Specifications Operating Voltage: 5.00 0.25 Vdc Supply Current: 20mA max at 5 Vdc Minimum Sink Current: 2.0mA at 5 Vdc Power Consumption: 0.1mW max at 5 Vdc Output: Open collector phototransistor, 2.2k W external pull-up resistors are required Output Code: 2-Bit quadrature, channel A leads channel B by 90 in clockwise rotation Logic Output Characteristics: High: No less than 3.5 Vdc Low: No greater than 1.0 Vdc Mechanical Life: 1 million rotational cycles (through all positions and a full return) Rotational Torque: see table Maximum Rotational Speed: 100 RPM Mounting Torque: 15 in-oz. maximum Shaft Push/Pull Out Force: 45 lbs min. Shaft Side-Load Force: 20 lbs. min. Terminal Strength: 15 lbs pull-out force min. Pushbutton Specifications Rating: 10 mA at 5 Vdc resistive Contact Resistance: less than 10 ohms Contact Bounce: < 4ms make, <10 ms break Mechanical Life: 1 million actuations min. Actuation Force: see table Pushbutton Travel: .027 .010 in. Joystick Specifications Supply Current: 5mA max Output Code: 2-Bit Logic Output Characteristics: Neutral Position: 2.5 0.5 Vdc High-State Position: >4.5 Vdc Low-State Position: <0.5 Vdc Mechanical Life: 500k cycles min. Actuation Force: see table Angle of Throw: 3.5 +2/-1 Environmental Ratings Operating Temp. Range: -40C to 85C Storage Temp. Range: -55C to 100C Relative Humidity: 96 hours at 90-95% humidity at 40C Vibration: Harmonic motion with amplitude of 15g, within 10 to 2000 Hz for 12 hours Mechanical Shock: Test 1: 100g for 6ms half-sine wave with a velocity change of 12.3 ft/s Test 2: 100g for 6ms sawtooth wave with a velocity change of 9.7 ft/s Grayhill, Inc. * 561 Hillgrove Avenue * LaGrange, Illinois NEUTRAL Materials and Finishes Detent Housing: Nylon 6/10 Shaft: Nylon 6/10 Shaft Insert: 303 stainless steel Joystick Housing: Nylon 6,10 Centering Plate: Nylon 6,10 Detent Balls: Carbon steel Detent Springs: Music wire Dome Contacts: Stainless steel Dome Housings: Polycarbonate over brasslead frame Dome Retainers: Nylon 6,0; 30% glass-filled Joystick Actuators: Polyphthalamide; 50% glass filled Pushbutton Dome Retainer: Polycarbonate Printed Circuit Board: NEMA grade FR-4. Glass-cloth epoxy, double clad with copper Infrared Emitter: Gallium arsenide Phototransistor: Planar silicon Resistors: Metal oxide on ceramic substrate Solder: 95.5% SN, 3% AG, 0.5% CU OPTIONS Contact Grayhill for custom terminations, rotational torque, number of positions, shaft configurations, and resolutions. 60525-5997 * USA * Phone: 708-354-1040 * Fax: 708-354-2820 * www.grayhill.com Optical and Mechanical Encoders NEUTRAL Optical Encoders Series 60C Multi-Function Joystick FEATURES * Three-in-One Joystick, Optical Encoder and Pushbutton * Compact Packaging * Choices of Cable Length and Termination * Customized Solutions Available APPLICATIONS * Avionics * Medical Equipment * Automotive Navigation, Information & Entertainment Equipment DIMENSIONS in inches (and millimeters) JOYSTICK OPERATION ENCODER WAVEFORM Unless otherwise specified, standard tolerance are: Linear .025 Diameter .010 Angle 2.0 Optical and Mechanical Encoders TRUTH TABLE Standard Quadrature 2-Bit Code JOYSTICK ENCODER FRONT MOUNTING REAR MOUNTING SWITCH SCHEMATIC Grayhill, Inc. * 561 Hillgrove Avenue * LaGrange, Illinois 60525-5997 * USA * Phone: 708-354-1040 * Fax: 708-354-2820 * www.grayhill.com Optical Encoders CONTROL KNOBS O1.150 P/N 607702 .487 .002 O.505 .695 Inner Knob O1.344 Outter Knob P/N 607703 .585 .080 SPECIFICATIONS Rotary Electrical and Mechanical Ratings Joystick Electrical and Mechanical Ratings Operating Voltage: 5.00 0.25 Vdc Supply Current: 35mA at TYP at 5 Vdc Power Consumption: 175mW TYP at 5Vdc Output: Direct output from inverting Schmitt trigger Logic Output Characteristics: High: No less than 3.5 Vdc Low: No greater than 1.0 Vdc Mechanical Life: 500K cycles (through all positions and a full return) Angle of Throw: 8 max. in all directions Rating: 10 mA at 5 Vdc resistive Contact Resistance: less than 10 ohms Contact Bounce: < 4ms make, 10 ms break Mechanical Life: 500K actuations minimum Actuation Force: option 7 = 485 115grams Pushbutton Travel: 0.033 0.015 inches to contact; 0.075 inches maximum Environmental Ratings Operating Temperature Range: -40C to 85C Storage Temperature Range: -55C to 100C Relative Humidity: 96 hours at 90-95% humidity at 40C Vibration: Harmonic motion with amplitude of 15g, within a varied 10 to 2000 Hz Mechanical Shock: Test 1: 100g for 6ms half-sine wave with a velocity change of 12.3 ft/s Test 2: 100g for 6ms sawtooth wave with a velocity change of 9.7 ft/s Thermocycle: 4 hours cycling between -40C to 85C Materials and Finishes Bushing: Thermoplastic Shaft Outer: Thermoplastic Upper Housing: Thermoplastic Pushbutton Rocker: Thermoplastic Pushbutton Actuator: Thermoplastic Inner Shaft Slide: Thermoplastic Slider Plate: Thermoplastic Backplate: Thermplastic Lightpipe, Joystick: Thermoplastic Lightpipe, 16 pos: Thermoplastic Centering Profile: Thermoplastic Shaft Inner: Aluminum Pins: Stainless steel Barbed Rivet: Stainless steel Detent Balls: Carbon steel 100 with nickel finish Centering Balls: Carbon steel 100 with nickel finish Detent Springs: Tinned music wire Centering Springs: Tinned music wire Cable ASM: .050 round conductor flat cable, PVC coated. Conductors are stranded, topcoated wire Solder: 95.5% SN, 4% AG, 0.5% CU Dome: Stainless steel PCB 16 Pos: NEMA grade FR-4. Plating is gold or palladium over nickel Infrared Emitter: Gallium aluminum arsenide Phototransistor: Planar silicon Resistor: Carbon film Schmitt Trigger: RoHS Compliant TSSOP, 14 pin Lubricating Grease: Nyogel 774L Label: TT406 Thermal transfer cast film OPTIONS Contact Grayhill for custom terminations, rotational torque, number of positions, shaft configurations, and resolutions. Control knobs are also available. Ordering Information Series Angle of Throw: 22= 22.5 or 16 positions Rotation Torque: M= Medium torque Pushbutton: 7= 485 grams Joystick: 4= Four directions 60C22-M7-4-060S Termination: 0.050" center ribbon cable with; C= Connector; S= 0.1" stripped end Cable Length: 025 thru 250 in 1/2 inch increments, 060= 6.0 inch cable Available from your local Grayhill Distributor. For prices and discounts, contact a local sales office, an authorized distributor, or Grayhill. Grayhill, Inc. * 561 Hillgrove Avenue * LaGrange, Illinois 60525-5997 * USA * Phone: 708-354-1040 * Fax: 708-354-2820 * www.grayhill.com Optical and Mechanical Encoders Operating Voltage: 5.00 0.25 Vdc Supply Current: 35mA TYP at 5 Vdc Power Consumption: 175mW TYP at 5Vdc Output: Direct output from inverting Schmitt trigger Output Code: 2-Bit quadrature, channel A leads channel B by 90 in cw rotation Logic Output Characteristics: High: No less than 3.5 Vdc Low: No greater than 1.0 Vdc Mechanical Life: 500K rotational cycles (through all positions and a full return) Rotational Torque: medium torque option 3.00+2.00 in-oz, torque shall be within 50% of initial value throughout life Mounting Torque: 15 in-lbs. maximum Shaft Push/Pull Out Force: 25 lbs minimum Terminal Strength: 15 lbs terminal minimum Pushbutton Electrical and Mechanical Ratings