501-5841 Qualification Test Report 1. 1.1 18MAY07 Rev. A HDMI 108-78180-2 Rev.A2 1.2 HDMI 200611302007511 1.3 HDMI 108-78180-2 Rev.A2 1. Introduction 1.1 Testing was performed on the HDMI CONNECTOR to determine if it meets the requirements of Design Objectives, 108-78180-2, Rev. A2. 1.2 Scope This report covers the electrical, mechanical and environmental performance requirements of the HDMI CONNECTOR. The qualification testing was performed between 30-NOV-2006 and 11-MAY-2007. 1.3 Conclusion HDMI CONNECTOR meets the electrical, mechanical and environmental performance requirements of Design Objective, 108-78180-2, Rev.A2. 213-8535 3-5-8 Tyco Electronics AMP K.K. (3-5-8 Hisamoto Takatsu-ku Kawasaki, 213-8535) (c) Copyright 2007 Tyco Electronics AMP K.K. All international rights reserved. * : Trademark 1 of 17 Qualification Test Report 1.4 501-5841 1.4 Test Samples Samples were taken randomly from current production. The following samples were used : Part Number 5-1903015- -1770019-2 Description HDMI 19 POS RECEPTACLE ASSY DIP TYPE HDMI 19 SMT HDMI Cable Assembly, 3m long (It's used for Cable Flex Test.) HDMI 3m () Fig. 1 Rev. A 2 of 17 Qualification Test Report 2. 2. Test Contents No. 2.1 501-5841 Test Items Requirements Judgement Examination of Product Visual Inspection PASS No physical damage 2.2 HDMI,1.3 Examination of Dimensions required in the PASS Mechanical Specification HDMI specification, version 1.3 shall be satisfied. 2.3 Electrical Requirements : 50 m : 50 m 2.4 Contact and shell Contact: 50 m Max. Resistance Shell: 50 m Max. PASS 500V AC 300V AC 1 0.5 mA Dielectric withstanding Initial/Final ; Voltage Unmated connectors500V AC PASS Mated connectors300V AC 1 minute, No breakdown allowed. Current leakage : 0.5 mA Max. Fig. 2 () (to be continued) Rev. A 3 of 17 Qualification Test Report 2.5 501-5841 100 M 10 M 500V DC 150V DC Insulation Resistance Initial / Final, PASS 100 M minimum (Unmated) 10 M minimum (Mated) Unmated connectorsapply 500V DC Mated connectorsapply 150V DC 2.6 (0.5A) 30 Temperature Rising Measure temperature rising by energized current. PASS 30 Max. under loaded specified current (0.5A) 2.7 8mm 1KV8KV1KV Electrical Discharge Test unmated each connector from 1KV to 8KV in 1KV steps PASS using 8mm ball prove. No evidence of Discharge to contact at 8KV. 2.8 Mechanical Requirements 44.1 N (4.5 Kgf) 25 mm Insertion Force 44.1 N (4.5 Kgf) Max. PASS Operation Speed25 mmmin. 2.9 9.8 N (1.0 Kgf) 39.2 N (4.0 Kgf) 25 mm Withdrawal Force 9.8 N (1.0 Kgf) minimum PASS 39.2 N (4.0 Kgf) maximum Operation Speed25 mmmin. Fig. 2 () (to be continued) Rev. A 4 of 17 Qualification Test Report 2.10 100 501-5841 X=3.7 x 2.5x 180( 90) 1sec 2.4 2.5 Cable Flex 100 cycle in each of 2 planes dimension PASS X=3.7 x Cable Diameter, Roller Diameter2.5 x Maximum cable diameter. Bend angle180(90on one side) Discontinuitysec maximum Dielectric Withststanding VoltageConform to item of 2.4 Insulation ResistanceConform to item of 2.5 2.11 10000 10050 R20m R20m Durability (Repeated No. of Cycles: 10000 cycles Mate/ Unmating) Operation Speed10050 cyclehour PASS ContactR20m maximum (Final) ShellR20m maximum (Final) 2.12 () 50200050 Hz20 2 1.52mm(P-P) or 147m/s (15G) XYZ 1236 100mA 1sec R20m R20m Vibration Sweep time50200050 Hz20 minutes, (High Frequency) Amplitude 1.52mm(P-P) or 147m/s2(15G) PASS Duration12 times in each (total of 36 times) X,Y,Z axes. 100mA applied. No electrical discontinuity greater than 1 sec shall occur. ContactR20m maximum (Final) ShellR20m maximum (Final) Fig. 2 () (to be continued) Rev. A 5 of 17 Qualification Test Report 2.13 11msec 501-5841 490 m/s2 (50 G), X,Y,Z 3 1sec R20m R20m Shock Duration11msec PASS WaveformHalf sine, 490 m/s2 (50 G), 3 strokes in each X, Y, Z axes. No electrical discontinuity greater than 1sec allowed. ContactR20m maximum (Final) ShellR20m maximum (Final) 2.14 Environmental Requirements 2302 C 30.5 Solderability Solder Temperature: 2302C PASS Immersion Duration: 30.5s. 2.15 -55 / 30+85 / 30 10 R20m R20m Thermal Shock -55 / 30min. +85 / 30min. PASS Making this a cycle, repeat 10 cycles. ContactR20m maximum (Final) ShellR20m maximum (Final) Fig. 2 () (to be continued) Rev. A 6 of 17 Qualification Test Report 2.16 +25+85 501-5841 8095 R.H. 4 96 ANSI / EIA-364-31 Method R20m R20m 2.4 2.5 Humidity Temperature+25+85 PASS Relative Humidity8095 R.H. Duration4 cycles (96 hours) ANSI / EIA-364-31 Method ContactR20m maximum (Final) ShellR20m maximum (Final) Dielectric Withststanding VoltageConform to item of 2.4 Insulation ResistanceConform to item of 2.5 2.17 105250 R20m R20m Thermal Aging 105250 hours PASS ContactR20m maximum (Final) ShellR20m maximum (Final) 2.18 150180 60~120 230 30~40 : 260 2 Resistance to Reflow Pre-Heat 150180: 60~120s Soldering Heat Heat 230 minimum : 30~40s PASS Heat Peak 260 Reflow times: 2 times Test connector on PCB. Tested housing shall show no evidence of deformation or fusion of housing and no physical damage. Fig. 2 () Rev. A (End) 7 of 17 Qualification Test Report 501-5841 . 3. Product Qualification Test Sequence /Test Group Test Examination 1 2 3 4 5 6 7 8 9 10 11 12 13 /Test Sequence (a) 1,4,7 1,6,9 1,4, 1,4,8 ,10 ,12 7 1,4 2,5,8 2,4,7 2,5, ,11 ,10,13 8 2,5 Examination of Product Examination of Specification Contact and Shell Resistance Dielectric withstanding Voltage 2,5 2 Insulation Resistance 6,9 3 Temperature Rising Electrical Discharge Insertion Force Withdrawal Force Cable Flex (100) Durability (100 cycle) (10,000) Durability (10,000 cycle) Vibration 3(b) Physical Shock 6(b) Thermal Shock Humidity Thermal Aging Solderability () Resistance to Reflow Soldering Heat Mechanical 1 1 1 1 1 1(b) 3 3 3 5 9(c) 11(c) 6 3 7(d) 8 1 1 (a) / Numbers indicate sequence in which the tests are performed. (b) / Measure discontinuitiy during the test. (c) / Unmated each connectors and test. (Test condition B) (d) / Mated connectors together and test. (Test condition A) Rev. A 8 of 17 Qualification Test Report 501-5841 4 TEST RESULT Conditions Measure Item Unit Results ACT. - - - Requirement Judgement 1 Test Group 1 Examination of Product Initial Receptacle Rev. A 1 mm 14.04 14 +0.05/-0.04 / PASS 1 mm 10.79 10.8 0.1 / PASS 1 mm 0.04 GEOMETRIC 0.1 A / PASS 1 mm 0.49 0.5 Max. / PASS 1 mm 9.35 9.4 +0.05/-0.1 / PASS 1 mm 0.05 GEOMETRIC 0.1 A / PASS 1 mm 9.93 9.85 +0.1/0 / PASS 1 mm 0.03 GEOMETRIC 0.1 A / PASS 1 mm 12.12 12.05 +0.1/0 / PASS 1 mm 0.02 GEOMETRIC 0.1 A / PASS 1 mm 1.00 R0.9 Min. / PASS 1 mm 0.45 R0.5 Max. / PASS 1 mm 0.46 R0.5 Max. / PASS 1 mm 3.07 3 +0.1/0 / PASS 1 mm 1.21 1.25 0/-0.1 / PASS 1 mm 4.58 1 mm 4.08 1 mm 4.12 1 mm 0.45 1 mm 0.04 1 mm 0.06 1 mm 6.81 1 mm 4.82 1 mm 0.87 1 mm 0.07 1 mm 0.2 4.55 +0.05/-0.04 4.1 0.15 (SECT A-A) 4.1 0.15 (SECT B-B) 0.45 +0.1/-0.05 (DETAIL C) GEOMETRIC 0.1 BA (DETAIL C) 0.06 0.03 (DETAIL C) 6.8 0.2 (SECT D-D) 4.8 0.1 (SECT D-D) 0.9 0.05 (SECT D-D) GEOMETRIC 0.08 B (SECT D-D) R0.3 Max (SECT D-D) 1 mm 0.13 0.06 min(DETAIL E) / PASS / PASS / PASS / PASS / PASS / PASS / PASS / PASS / PASS / PASS / PASS / PASS 9 of 17 Qualification Test Report Unit 501-5841 Results Conditions Measure Item 1 mm 1.04 Initial Receptacle 1 mm 0.41 Conditions Measure Item Unit ACT 1 Test Group 1 MAX. - - Requirement 10.1 (DETAIL F) 0.35 +0.1/-0.05 (DETAIL F) Results MIN. AVE. SIG. Judgement / PASS / PASS Requirement Judgement No Abnormalities PASS 2 Test Group 2 Initial After Thermal Shock Rev. A Examination of Product Termination Resistance Contact Termination Resistance Shell Examination of Product Termination Resistance Contact Contact Termination Resistance Shell Shell 3 Set 57 m 28.07 22.91 25.01 1.18 50 m Max PASS 3 m 6.97 6.13 6.54 0.42 50 m Max PASS 3 Set No Abnormalities PASS 57 m 28.89 23.06 25.11 1.21 57 m 1.30 -1.05 0.10 0.46 20 m Max PASS 3 m 9.45 8.66 9.00 0.41 3 m 3.32 1.93 2.46 0.75 20 m Max PASS No abnormalities No abnormalities 10 of 17 Qualification Test Report Conditions Measure Item Unit MAX. Results MIN. AVE. 501-5841 SIG. Requirement Judgement No Abnormalities PASS 2 Test Group 2 After Thermal Aging After Humidity Rev. A Examination of Product Termination Resistance Contact Contact Termination Resistance Shell Shell Examination of Product Termination Resistance Contact Contact Termination Resistance Shell Shell 3 Set 57 m 29.03 23.32 25.49 1.23 57 m 2.72 -2.28 0.49 0.98 20 m Max PASS 3 m 10.79 5.21 8.40 2.87 3 m 4.26 -1.76 1.86 3.19 20 m Max PASS 3 Set No Abnormalities PASS 57 m 30.48 23.19 25.87 1.45 57 m 4.21 -1.41 0.86 1.07 20 m Max PASS 3 m 12.52 11.00 11.74 0.76 3 m 6.39 4.47 5.19 1.04 20 m Max PASS No abnormalities No abnormalities 11 of 17 Qualification Test Report Conditions Measure Item Unit MAX. Results MIN. AVE. 501-5841 SIG. Requirement Judgement No Abnormalities PASS 3 Test Group 3 Initial (100) After Durability (100 cycles) After Thermal Shock Rev. A Examination of Product Termination Resistance Contact Termination Resistance Shell Examination of Product Termination Resistance Contact Contact Termination Resistance Shell Shell Examination of Product Termination Resistance Contact Contact Termination Resistance Shell Shell 3 Set 57 m 28.85 21.88 24.38 1.31 50 m Max PASS 3 m 8.07 4.23 6.09 1.92 50 m Max PASS 3 Set No Abnormalities PASS 57 m 26.90 22.10 24.34 0.94 57 m 2.08 -4.41 -0.05 1.16 20 m Max PASS 3 m 12.7 8.19 10.76 2.32 3 m 7.15 2.21 4.66 2.47 20 m Max PASS 3 Set No Abnormalities PASS 57 m 29.30 22.16 24.60 1.21 57 m 6.20 -3.87 0.21 1.54 20 m Max PASS 3 m 7.14 5.16 5.84 1.13 3 m 0.98 -0.93 -0.26 1.07 20 m Max PASS No abnormalities No abnormalities No abnormalities 12 of 17 Qualification Test Report Conditions Measure Item Unit MAX. Results MIN. AVE. 501-5841 SIG. Requirement Judgement No Abnormalities PASS 3 Test Group 3 After Thermal Aging After Humidity Rev. A Examination of Product Termination Resistance Contact Contact Termination Resistance Shell Shell Examination of Product Termination Resistance Contact Contact Termination Resistance Shell Shell 3 Set 57 m 32.14 21.05 24.90 1.68 57 m 6.98 -4.24 0.52 1.71 20 m Max PASS 3 m 8.79 4.85 7.06 2.01 3 m 4.56 -1.13 0.97 3.12 20 m Max PASS 3 Set No Abnormalities PASS 57 m 27.39 22.77 24.96 0.96 57 m 3.04 -3.63 0.58 1.13 20 m Max PASS 3 m 8.4 5.06 7.04 1.75 3 m 1.67 0.33 0.94 0.68 20 m Max PASS No abnormalities No abnormalities 13 of 17 Qualification Test Report Conditions Measure Item Unit MAX. Results MIN. AVE. 501-5841 SIG. Requirement Judgement No Abnormalities PASS 4 Test Group 4 Examination of Product Termination Resistance Contact Termination Resistance Shell 3 Set 57 m 27.82 22.24 24.97 1.11 50 m Max PASS 3 m 8.51 6.19 7.35 1.16 50 m Max PASS Vibration During test discontinuity 57 S No discontinuity 1S Max. PASS 3 Set No Abnormalities PASS 57 m 28.92 22.47 25.89 1.53 After Vibration Examination of Product Termination Resistance Contact Contact Termination Resistance Shell Shell 57 m 3.64 -1.90 0.92 1.08 20 m Max PASS 3 m 12.51 8.46 10.35 2.04 3 m 5.17 -0.05 3.01 2.72 20 m Max PASS Initial Rev. A No abnormalities No abnormalities 14 of 17 Qualification Test Report Conditions Measure Item Unit MAX. Results MIN. AVE. 501-5841 Requirement Judgement No discontinuity 1S Max. PASS No Abnormalities PASS SIG. 4 Test Group 4 Shock During test discontinuity After Shock Examination of Product Termination Resistance Contact Contact Termination Resistance Shell Shell 57 S 3 57 m 28.92 21.1 25.42 1.76 57 m 4.56 0.02 1.46 1.16 20 m Max PASS 3 m 8.22 7.19 7.75 0.39 3 m 0.32 0.02 0.16 0.14 20 m Max PASS No Abnormalities PASS No breakdown PASS No Abnormalities PASS No breakdown No breakdown PASS 1x1012 Min. 10 MMin. PASS No abnormalities No Abnormalities PASS 1x1012 Min. 10 MMin. PASS No abnormalities 5 Test Group 5 Initial After Thermal Shock After Humidity Rev. A Examination of Product Dielectric Strength Examination of Product Dielectric Strength Insulation Resistance Examination of Product Insulation Resistance 5 5 5 5 5 Poi -nt 5 5 Poi -nt No abnormalities No breakdown No abnormalities 15 of 17 Qualification Test Report Conditions Measure Item Unit MAX. Results MIN. AVE. 501-5841 Requirement Judgement No discontinuity 1S Max. PASS No breakdown No breakdown PASS 1x1012 Min. 10 MMin. PASS SIG. 6 Test Group 6 Cable Flex During test After Cable Flex discontinuity Dielectric Strength Insulation Resistance 38 S 5 5 Poi -nt 7 Test Group 7 DC 0.3 A 4 2.65 DC 0.5 A 4 5.65 30 Max PASS DC 0.7 A 4 9.70 Temperature Rising 8 Test Group 8 Electrical Discharge Initial 5 No abnormalities No evidence of Discharge to contact at 8kV PASS 9 Test Group 9 Insertion Force Initial 5 N 19.0 14.5 15.7 1.90 44.1 N Max PASS 18.1 1.84 9.8 N Min. 39.2 N Max PASS 10 Test Group 10 Withdrawal Force Rev. A Initial 5 N 20.1 15.9 16 of 17 Qualification Test Report Conditions Measure Item Unit MAX. Results MIN. AVE. 501-5841 SIG. Requirement Judgement No Abnormalities PASS 11 Test Group 11 Initial (10000) After Durability (10000 cycles) Conditions Solderability Examination of Product Termination Resistance Contact Termination Resistance Shell Examination of Product Termination Resistance Contact Contact Termination Resistance Shell Shell Measure Item Appearance 3 Set 57 m 28.54 19.19 24.60 1.42 50 m Max PASS 3 m 11.17 8.23 9.62 1.48 50 m Max PASS 3 Set No Abnormalities PASS 57 m 33.96 20.01 25.35 2.28 57 m 8.70 -5.53 0.75 2.15 20 m Max PASS 3 m 11.97 3.25 7.59 4.36 3 m 3.74 -6.20 -2.02 5.16 20 m Max PASS Unit MAX. Results MIN. AVE. Requirement Judgement 3 Max PASS No abnormalities PASS 5 set No abnormalities No abnormalities SIG. 12 Test Group 12 95 More than 95% of tested area was covered with fresh, wet solder. 13 Test Group 13 After Resistance to Reflow Soldering Heat Rev. A Appearance 5 set After Testing, no physical damage was evident. 17 of 17