GENERAL DATA
Life Expectancy
Mechanical
Electrical
Minimum operations
1 x 107
1 x 105 at 30A, 120VAC Res. (N.O.)
Operate Time (max.)
(Max. 15ms)
Typical: 8ms
Release Time (max.)
(Max. 10ms )
Typical: 3.5ms
Dielectric Strength
(at sea level for 1 min.)
2500Vrms contact to coil
1500Vrms between open contacts
Insulation Resistance 1000 megohms min. at 500 VDC, 20°C,
50% RH
Dropout Greater than 10% of nominal coil voltage
Ambient Temperature
Operating
Storage
-55°C (-67°F) to 85°C (185°F)
-55°C (-67°F) to 105°C (221°F)
Vibration 0.062" DA at 10–55 Hz
Shock
10 g
Enclosure P.B.T. polyester
Terminals Tinned copper alloy, P.C. with quick-con
nect tabs, .250" wide, on top
Note: Allow suitable slack on leads when wiring,
do not subject the terminals to excessive force.
Max. Solder Temp. 270°C (518°F)
Max. Solder Time 5 seconds
Max. Solvent Temp. 80°C (176°F)
Max. Immersion Time 30 seconds
Weight (Approx.) 35 grams
CONTACTS
Arrangement SPDT (1 Form C)
SPST (1 Form A and 1 Form B)
Ratings Resistive load:
Max. switched power: 600W or 10,000VA
Max. switched current: 40A (Form A), 15A (Form B)
Max. switched voltage: 30VDC or 277VAC
UL Rating: See chart for UL contact ratings. AZ2100
Series meets UL 508 Group A spacing and UL 873
refrigeration and safety control requirements. AZ2101
Series meets UL 508 Group B spacing requirements.
VDE Rating:
AZ2100-1A: 25A for class F/20A for class B type at
250VAC, 10k cycles, resistive
AZ2100-1C: 20A at 250VAC, 10k cycles, resistive
Material Silver cadmium oxide
Resistance < 50 milliohms initially
(at 1A, 24V voltage drop method)
NOTES
1. All values at 20°C (68°F).
2. Relay may pull in with less than “Must Operate” value.
3. Unsealed relays should not be dip cleaned.
4. Other coil resistances and sensitivities available upon request.
5. Specifications subject to change without notice.
COIL
Power
At Pickup Voltage 500 mW
(typical)
Max. Continuous 2.2 W at 20°C (68°F) ambient
Dissipation 1.8 W at 40°C (104°F) ambient
Temperature Rise 38°C (68°F) at nominal coil voltage
Temperature Max. 130°C (266°F) Class B
Max. 155°C (311°F) Class F
AZ2100
2/05/16
40A MINIATURE
POWER RELAY
FEATURES
•Versatility of both PC and “Trace-Saver” quick-connect ter-
minals on contacts
•40 Amp switching capability
•1 Form A, B and C contacts available
•
DC coils to 110VDC
•Life expectancy to 10 million operations
•Class B insulation for high temperature applications
•Class F (155°C) version available
•Available with an epoxy seal for automatic wave
soldering and immersion cleaning
•Proof Tracking Index (PTI/CTI) 175
•UL, CUR file E44211 including versions meeting UL 508
and UL 873 spacing and contact rating requirements; VDE
40023154 (some models)
RELAY ORDERING DATA: 1/8” Clearance, 1/4” Creepage
STANDARD RELAYS: 1 Form A (SPST N.O.)
COIL SPECIFICATIONS ORDER NUMBER*
Nominal Coil Max. Continuous Coil Resistance Must Operate Unsealed Sealed
VDC VDC ±10% VDC
5 7.3 27 3.75 AZ2100–1A–5D AZ2100–1A–5DE
6 8.9 40 4.5 AZ2100–1A–6D AZ2100–1A–6DE
9 13.9 97 6.75 AZ2100–1A–9D AZ2100–1A–9DE
12 17.5 155 9.0 AZ2100–1A–12D AZ2100–1A–12DE
15 22.5 256 11.25 AZ2100–1A–15D AZ2100–1A–15DE
18 27.4 380 13.5 AZ2100–1A–18D AZ2100–1A–18DE
24 36.1 660 18.0 AZ2100–1A–24D AZ2100–1A–24DE
48 68.4 2,560 36.0 AZ2100–1A–48D AZ2100–1A–48DE
70 104.4 5,500 52.5 AZ2100–1A–70D AZ2100–1A–70DE
110 163.2 13,450 82.5
AZ2100–1A–110D AZ2100–1A–110DE
STANDARD RELAYS: 1 Form C (SPDT)
COIL SPECIFICATIONS ORDER NUMBER*
Nominal Coil Max. Continuous Coil Resistance Must Operate Unsealed Sealed
VDC VDC ±10% VDC
5 7.3 27 3.75 AZ2100–1C–5D AZ2100–1C–5DE
6 8.9 40 4.5 AZ2100–1C–6D AZ2100–1C–6DE
9 13.9 97 6.75 AZ2100–1C–9D AZ2100–1C–9DE
12 17.5 155 9.0 AZ2100–1C–12D AZ2100–1C–12DE
15 22.5 256 11.25 AZ2100–1C–15D AZ2100–1C–15DE
18 27.4 380 13.5 AZ2100–1C–18D AZ2100–1C–18DE
24 36.1 660 18.0 AZ2100–1C–24D AZ2100–1C–24DE
48 68.4 2,560 36.0 AZ2100–1C–48D AZ2100–1C–48DE
70 104.4 5,500 52.5 AZ2100–1C–70D AZ2100–1C–70DE
110 163.2 13,450 82.5
AZ2100–1C–110D AZ2100–1C–110DE
*Substitute “1B” in place of “1A” or “1C” to indicate 1 Form B. To indicate Class F version, add suffix “F”.
Other coil resistances and sensitivities available upon request. Please contact the factory.
AZ2100
2/05/16
MECHANICAL DATA
I FORM A
(SPST - NO)
I FORM B
(SPST - NC)
I FORM C
(SPDT)
.081 ± .003
(2.06 ± .076)
.900
(22.84)
.300
(7.6)
.400
(10.2)
.150
(3.81)
.550
(13.96)
2
15
4
3
2
15
4
3
15
4
.700
(17.77)
.043 ± .003
(1.09 ± .076)
DIA (3 PLACES)
DIA
.032
(0.81)
.250
(6.35)
1.27
(32.23)
1.08
(27.4)
.240
(6.1)
1.10
(27.92)
.130
(3.3)
.032 x .062
(0.81 x 1.57)
.025 x .025
(0.63 x 0.63)
.045 x .045
(1.14 x 1.14)
.140 + .01, –.020
(3.6 + .25, –.51)
[x3 PLACES]
[x3 PLACES]
WIRING DIAGRAM
PC BOARD LAYOUT
Viewed toward terminals
Viewed toward terminals
Dimensions in inches with metric equivalents in parentheses. Tolerance: ± .010"
AZ2100
2/05/16
RELAY ORDERING DATA: 1/16” Clearance, 1/8” Creepage
STANDARD RELAYS: 1 Form A (SPST N.O.)
COIL SPECIFICATIONS ORDER NUMBER*
Nominal Coil Max. Continuous Coil Resistance Must Operate Unsealed Sealed
VDC VDC ±10% VDC
5 7.3 27 3.75 AZ2101–1A–5D AZ2101–1A–5DE
6 8.9 40 4.5 AZ2101–1A–6D AZ2101–1A–6DE
9 13.9 97 6.75 AZ2101–1A–9D AZ2101–1A–9DE
12 17.5 155 9.0 AZ2101–1A–12D AZ2101–1A–12DE
15 22.5 256 11.25 AZ2101–1A–15D AZ2101–1A–15DE
18 27.4 380 13.5 AZ2101–1A–18D AZ2101–1A–18DE
24 36.1 660 18.0 AZ2101–1A–24D AZ2101–1A–24DE
48 68.4 2,560 36.0 AZ2101–1A–48D AZ2101–1A–48DE
70 104.4 5,500 52.5 AZ2101–1A–70D AZ2101–1A–70DE
110 163.2 13,450 82.5
AZ2101–1A–110D AZ2101–1A–110DE
STANDARD RELAYS: 1 Form C (SPDT)
COIL SPECIFICATIONS ORDER NUMBER*
Nominal Coil Max. Continuous Coil Resistance Must Operate Unsealed Sealed
VDC VDC ±10% VDC
5 7.3 27 3.75 AZ2101–1C–5D AZ2101–1C–5DE
6 8.9 40 4.5 AZ2101–1C–6D AZ2101–1C–6DE
9 13.9 97 6.75 AZ2101–1C–9D AZ2101–1C–9DE
12 17.5 155 9.0 AZ2101–1C–12D AZ2101–1C–12DE
15 22.5 256 11.25 AZ2101–1C–15D AZ2101–1C–15DE
18 27.4 380 13.5 AZ2101–1C–18D AZ2101–1C–18DE
24 36.1 660 18.0 AZ2101–1C–24D AZ2101–1C–24DE
48 68.4 2,560 36.0 AZ2101–1C–48D AZ2101–1C–48DE
70 104.4 5,500 52.5 AZ2101–1C–70D AZ2101–1C–70DE
110 163.2 13,450 82.5
AZ2101–1C–110D AZ2101–1C–110DE
*Substitute “1B” in place of “1A” or “1C” to indicate 1 Form B. To indicate Class F version, add suffix “F”.
Other coil resistances and sensitivities available upon request. Please contact the factory.
MECHANICAL DATA
WIRING DIAGRAM
PC BOARD LAYOUT
I FORM A
(SPST - NO)
I FORM B
(SPST - NC)
I FORM C
(SPDT)
Viewed toward terminals
Viewed toward terminals
.081 x .003
(2.06 x .076)
.900
(22.84)
1.000
(25.38)
.300
(7.6)
.400
(10.2)
.150
(3.81)
.550
(13.97) .700
(17.78)
3
26
1
5
4
26
1
53
4
26
1
5
.043 x .003
(1.09 x .076)
DIA (4 PLACES)
DIA
.350
(8.89)
.032
(0.81)
.250
(6.35)
1.27
(32.23)
1.08
(27.4)
.240
(6.1)
1.10
(27.92)
.130
(3.3)
.032 x .062
(0.81 x 1.57)
.025 x .025
(0.63 x 0.63)
.045 x .045
(1.14 x 1.14)
.140 + .01, –.020
(3.6 + .25, –.51)
[x3 PLACES]
[x3 PLACES]
Dimensions in inches with metric equivalents in parentheses. Tolerance: ± .010"
UL/CUR File E44211 Approved Contact Ratings
Form A Form B Form C
Load Type Cycles Volts (NO) (NC) NO NC
General Purpose 100,000
125 or 240VAC 30A 15A 30A 15A
(Inductive) 30,000
277VAC 30A 30A 30A 30A
Resistive 100,000
125 or 240VAC 30A 15A
— —
100,000
30VDC 20A 10A 20A 10A
100,000
277VAC 20A
— — —
100,000 *
240VAC 15A
— — —
6,000
250VAC 40A
—
40A
—
Ballast 6,000 125, 240 or
6A 3A 6A 3A
277VAC
6,000
277VAC 20A
— — —
Pilot Duty 6,000
125VAC
800 VA
290VA 800VA 290VA
30,000
125VAC
800 VA — 690 VA —
100,000
125VAC
690 VA —
470 VA 275VA
6,000
240VAC 1152 VA 768VA 1152 VA 768 VA
100,000
277VAC
764 VA — 764 VA —
Motor Load 6,000
125VAC 1HP 1/4HP 1HP 1/4HP
6,000***
240VAC 3HP 1HP 2HP 1HP
30,000
125VAC 1HP
—
1HP
—
100,000 125 or 277 VAC 3/4HP — 3/4HP —
Definite Purpose 30,000 **
120VAC
82.8 LRA —
82.8LRA
—
13.8 FLA — 13.8 FLA —
30,000
125VAC 96LRA 33LRA 60LRA 33LRA
30FLA 10FLA 20FLA 10FLA
30,000 **
125VAC 60 LRA 30 LRA 60 LRA 30LRA
20 FLA 12 FLA 20 FLA 12FLA
(LRA-Locked Rotor) 100,000
125VAC 82.8LRA
— 82.8 LRA —
27 FLA — 27 FLA —
(FLA-Full Load) 30,000
240VAC
80 LRA 33 LRA 60 LRA 33 LRA
30 FLA 10 FLA 20 FLA 10 FLA
30,000 **
240VAC
41.4 LRA — 41.4 LRA —
6.9 FLA — 6.9 FLA —
100,000
277VAC 60LRA
—
60LRA
—
20FLA
—
20FLA
—
Tungsten 6,000
125VAC
15A — 15A 3A
6,000
240VAC
5A — 5A 3A
6,000
120VAC
— 3A — —
6,000
240VAC
— 3A — —
TV–5 25,000
120VAC
TV–5 — TV–5 TV–3
TV–3 25,000
120VAC
— TV–3 — TV–3
* Ambient temperature 96°C (208°F) max. sealed and 105°C (221°F) unsealed.
** Ambient temperature 85°C (185°F) max. sealed and unsealed.
*** Ambient temperature 65°C (149°F) max. sealed and unsealed.
AZ2100
2/05/16
Coil Temperature Rise
Percent of Nominal Coil Voltage (at 20˚C)
40% 60% 80% 100% 120% 140% 160% 180% 200%
Coil Temperature Rise ˚C
180
160
140
120
100
80
60
40
20
0
0A
15A
20A
30A
25A
Maximum Switching Capacity
10 20 30 40 60 80 100 200 300
30
20
10
8
6
5
4
3
2
1
VOLTAGE
AMPERES
DC RESISTIVE
LOAD
AC RESISTIVE
LOAD
40 NO
NC
