Instruction Sheet 408-4911 Type N Bulkhead Feedthrough Cable Jack Connectors Mounting Nut Gasket Lockwasher (was A.P. 30-005) 18 NOV 03 Rear Housing O-Ring Dielectric Rev B Center Contact Housing TYCO ELECTRONICS PART NUMBER PREVIOUS PART NUMBER DESCRIPTION CABLE TYPE 1057160-1 3004-7941-01 Type N Bulkhead Feedthrough Cable Jack 1057159-1 3004-7941-00 Type N Bulkhead Feedthrough Cable Jack - ..141 4 Semi-Rigid C Coaxial C Cable - .141 Semi-Rigid Microporous Cable Figure 1 1. INTRODUCTION 2. ASSEMBLY These instructions cover the application of the Type N Bulkhead Feedthrough Cable Jack Connectors listed in the table in Figure 1. These connectors are used in direct solder attachment type applications. 2.1. Cable Preparation (See Figure 3) NOTE Dimensions in these instructions are in metric units [with U.S. customary units in brackets], unless otherwise indicated. Figures are for identification only and are not drawn to scale. The table in Figure 2 indicates the tooling required for the application of these connectors. The Tyco Electronics part numbers are listed, along with the previous part numbers, and the tooling description. 1. Insert the squared end of the cable into the fixture base hole pattern #2. 2. Place the saw in the saw slot and cut through the outer conductor and into the dielectric while rotating the cable. DANGER To avoid personal injury, always use caution and follow all local practices when using a cutting blade. 3. Remove the cable from the the fixture and finish cutting the cable with a cutting blade. 4. Bare the inner conductor by prying the outer conductor and dielectric from the cable. TYCO ELECTRONICS PART NUMBER PREVIOUS PART NUMBER 1055439-1 2098-5206-54 (T-4567) Cable Fixture Subassembly 1055440-1 2098-5207-54 (T-4700-1) Clamp Insert Assembly 1055472-1 2098-5277-10 (T-4561) Center Contact Holder 91362-1 --- Solder Gage 1055471-1 2098-5276-02 (T-4572) Locator Tool DESCRIPTION DANGER To avoid personal injury, always use caution and follow all local practices when using soldering equipment. 1. Tin the inner conductor of the cable. Figure 2 Reasons for revision can be found in Section 3, REVISION SUMMARY. E2003 Tyco Electronics Corporation, Harrisburg, PA 2.2. Soldering the Center Contact to the Inner Cable Inner Conductor (See Figure 4) 2. Place the solder gage on the inner conductor flush with end of the outer conductor. 3. Place the center contact in the holder, heat the center contact and push it over the inner conductor of the cable to rest firmly against the solder gage. 4. Remove solder gage and excess solder. NOTE DO NOT use flux or solvent in the cable dielectric area of micro-porous cable. This controlled document is subject to change. For latest revision, call the FAX/PRODUCT INFO number. All International Rights Reserved AMP and Tyco are trademarks. *Trademark Other products, logos, and company names used are the property of their respective owners. TOOLING ASSISTANCE CENTER 1-800-722-1111 FAX/PRODUCT INFO 1-800-522-6752 For Regional Customer Service, visit our website at www.tycoelectronics.com 1 of 2 LOC B 408-4911 Type N Bulkhead Feedthrough Cable Jack Connectors 2.3. Soldering Cable Sub-Assembly to Rear Housing Outer Conductor Hole Pattern #2 Fixture Base 90 F 1. Place the rear housing on the end of the cable sub-assembly. 2. Place loose assembly in fixture base as shown in Figure 5 Figure 3 b. Tighten the clamp screw to secure the cable. c. Tighten the locator tool to seat the cable firmly. Cable Dielectric 2.79 +0.254 [.110 +.010] a. Nest the center contact in the locator tool. Center Contact Holder Center Contact Heat Here Solder Gage 3. Slide the rear housing over the locator tool. 4. Maintain the position of the rear housing firmly against the locator tool. 0.381 + 0.025 [ .015 +.001] 5. Solder. NOTE Cable Fixture Base Figure 4 Keep the fixture clamped vertically in a vice to keep the rear housing seated against the locator tool. Fixture Base Housing Solder Here with 60/40 Solder 2.4. Assembling the Connector Clamp Assembly Cable Sub-Assembly 1. Insert the dielectric bushing (counterbore toward the front) over the center contact into the housing. 2. Assemble the O-ring onto the rear housing as shown in Figure 6. Clamp Insert Locator Tool Figure 5 3. Secure the housing to the threads of the rear housing sub-assembly. 4. Tighten to a torque of 2.82 to 3.39 NDm [25 to 30 in-lb]. 5. These procedures should yield the tolerances in Figure 7. Dielectric Rear Housing Center Contact O-Ring Figure 6 3. REVISION SUMMARY Per EC 0990-1598-03: S S 2 of 2 Updated document to corporate requirements Changed solder gage dimension in Figure 4 Reference Plane Figure 7 5.26 Max [.207 Max] Rev B