SI-8000TM Series
Chopper Type Switching Regulator IC
SI-8008TM/TMX/TFE Series
4th Edition January 2010
SANKEN ELECTRIC CO., LTD.
Application Note
SI-8000TM/TMX/TFE Series
2
--- Contents ---
1. General Description
1-1 Features ---------- 3
1-2 Applications ---------- 3
1-3 Type ---------- 3
2. Specification
2-1 Package Information ---------- 4
2-2 Ratings ---------- 6
2-3 Circuit Diagram ---------- 8
3. Operational Description
3-1 PWM Output Voltage Control ---------- 10
3-2 Input /Output Current and Choke Coil Current ---------- 11
3-3 Overcurrent Protection / Thermal Shutdown ---------- 12
4. Cautions
4-1 External Components ---------- 13
4-2 Pattern Design Notes ---------- 17
4-3 Operation Waveform Check ---------- 19
4-4 Thermal Design ---------- 20
4-5 Static Electricity ---------- 22
5. Applications
5-1 Output ON / OFF Control ---------- 23
5-2 Controllable Output Voltage ---------- 23
5-3 Reverse Bias Protection ---------- 25
6. Terminology ---------- 26
SI-8000TM/TMX/TFE Series
3
SI-8000T series (*) is a chopper type switching regulator IC which is provided with various functions
required for the buck switching regulator and protection functions. By using six external components, a
highly efficient switching regulator can be composed.
* The SI-8000T series includes the SI-8000TM series of surface mounting package type (T0252-5) and
SI-8000TFE series of insertion type package (TO220F-51ds).
1-1 Features
- Compact size and large output current of 1.5A
T0252-5 (corresponding with SC-63) compact size power package and the output current of 1.5A at
maximum
- High efficiency of 81% (SI-8008TM VIN = 15V / Vo = 5V, Io = 0.5A)
Heat dissipation is small due to high efficiency to allow for the downsizing of copper foil area.
- Six external components
The regulator can be composed of input/output capacitor, diode, coil and resistors of Vout setting.
- Internal adjustment of output voltage and phase compensation having been done in production
Troublesome adjustment of output voltage and phase compensation by means of external components
is no longer required.
- Reference oscillation by a built-in timing capacitor
No external capacitor for setting the oscillation frequency is required.
- Built-in functions for overcurrent and thermal shutdown
A current limiting type protection circuit against overcurrent and overheat is built in. (automatic
restoration type)
- Output ON/OFF function (enabling soft start)
The ON/OFF control of output is also possible (current consumption at OFF is reduced).
- By connecting an external capacitor, it is possible to delay the rise speed of the output voltage.
* The SI-8008TMX has no soft start function. (The output is turned off and the circuit current falls to zero when
the Vc Terminal is open or its voltage is 0.8V or less.)
1-2 Applications
For DVD recorders, FRD TV and others, on-board local power supplies, power supplies for OA equipment,
stabilization of secondary output voltage of regulator and power supply for communication equipment
1-3 Type
- Type: Semiconductor integrated circuits (monolithic IC)
- Structure: Resin molding type (transfer molding)
1. General Description
SI-8000TM/TMX/TFE Series
4
2-1 Package Information
- SI-8008TMX
Unit mm
*1
*2 *3
*4
Products WeightApprox.0.33g
*1 Type Number
*2 Logo mark
*3 Lot Number
1st letter: The last digit of year
2nd letter: Month
(1 to 9 for Jan. to Sept.,O for Oct. N for Nov. D
for Dec.)
3rd letter: day
1 to 9 day: for “1” to “9”
10 to 31 day: for “A” to “Z”
(But, “B”,”I”,”O”,”Q” is removed.
*4 Administer number (Seven digits)
8008TM
SK
Pin assignment
1. IN
2. SW
3. GND
4. ADJ
5. SS
(SI-8008TMX is Vc terminal)
”8008TMX” for SI-8008TMX
2. Specification
SI-8000TM/TMX/TFE Series
5
- SI-8008TFE
Note:
Note:
(January to September) by Arabic number and
October to December by
O (October), N (November) and D (December)
External Terminal Processing
Sn-3Ag-0.5Cu dip
SI-8000TM/TMX/TFE Series
6
2-2 Ratings
*1: 900mm2 board equivalent to FR-4, copper foil area of 4. 3% (single side only)
*2: 900mm2 board equivalent to FR-4, copper foil area of 50% (single side only)
*3: The product incorporates the thermal shutdown circuit and it may be operated when the junction
temperature is 130°C or higher.
2-2-3 Recommended Conditions
Parameter
Symbol
SI-8008TM/TMX/TFE
SI-8050TFE
Unit
Conditions
DC Input Voltage
VIN
Vo+3V*1 - 40
840
V
Io=0 - 1.5A
Output Current
Io
0 - 1.5
A
VinVo+3V
Junction Temperature in Operation
Tjop
-20 - +100
°C
Note: The variable output voltage range of the SI 8008TM/TMX/TFE is 0.8 - 24V.
*1: The least value of input voltage range is 4.5V or Vo+3V, whichever higher.
2-2-1 Lineup
Product Name
Vo(V)
SI-8008TM/TMX
(variable type TO252)
0.8
(reference voltage)
SI-8008TFE
(variable type TO220F-5)
0.8
(reference voltage)
SI-8050TFE
(invariable type TO220F-5)
5
2-2-2 Absolute Maximum Ratings (SI-8008TM/TMX)
Parameter
Symbol
Rating
Unit
Input Voltage
VIN
43
V
On/Off Terminal (SI-8008TMX only)
Vc
VIN
V
Allowable Power Dissipation in Infinite Radiation
Pd1
1.06*1
W
Allowable Power Dissipation without Heat sink
Pd2
1.65*2
W
Junction Temperature
Tj
150*3
°C
Operational Ambient Temperature
Taop
-30 - +125
°C
Storage Temperature
Tstg
-40 - +150
°C
SI-8000TM/TMX/TFE Series
7
2-2-4 Electrical Characteristics (Ta=25°C)
*1: Output Voltage = 5V
MIN TYP MAX MIN TYP MAX MIN TYP MAX
Vo 0.784 0.800 0.816 4.90 5.00 5.10 0.784 0.800 0.816 V
Conditions
η81 81 81 %
Conditions
f300 300 300 kHz
Conditions
VLi 25 80 40 100 25 80 mV
Conditions
VLo 10 30 10 40 10 30 mV
Conditions
Low Level Voltage
VSSL 0.5 0.5 V
ISSL 10 40 10 40 μA
Conditions
Is 1.6 1.6 1.6 A
Conditions
ΔVo/ΔT
±0.±0.5 ±0.mV/C
Conditions
Iq
6 6 6 mA
Conditions
Iq(OFF) 200 400 200 400 0 1 μA
Conditions
VIN=20VIO=0A
VIN=20VVc=0V
Unit
SI-8008TMX *1
VIN=20V/Io=0.5A
VIN=20V/Io=0.5A
VIN=20V/Io=0.5A
VIN=10 - 30V
VIN=20V
turns OFF at Vc0.8,
turns ON at Vc>2v,
turns OFF when it is
Circuit Current in
Nonoperation
VIN=20VIO=0A
Circuit Current at OFF
VIN=20VIO=0A
VIN=20VVss=0V
VIN=20VVss=0V
Line Regulation
(Iout=0.5A)
Load Regulation
Parameter
Set Output Voltage
Efficiency
Operation Frequency
(Iout=0.2 - 1.5A)
Overcurrent Protection Start
Current
Output Voltage
Temperature Variation
Tc=0 - 100
VIN=20V
VSSL=0V
Flow-out Current
at Low Level Voltage
SS
Termi
nal
VIN=10 - 30V
Tc=0 - 100
VIN=20V
VIN=20V
VIN=20V
VSSL=0V
VIN=20V
Tc=0 - 100
Symbol
SI-8008TM/TFE *1
VIN=20V/Io=0.5A
VIN=20V/Io=0.5A
SI-8050TFE
VIN=10 - 30V
VIN=20V/Io=0.5A
VIN=20V/Io=0.5A
VIN=20V/Io=0.5A
VIN=20V/Io=0.5A
SI-8000TM/TMX/TFE Series
8
2-3 Circuit Diagram
2-3-1 Internal Equivalent Circuit
- SI-8050TFE
- SI-8008TM/TFE
Recommended Diode:
SJPB-H4 (SMD) RK-16(Insertion Type) (Sanken)
- SI-8008TMX
PReg
&
過電流保護
過熱保護
基準電圧
ON/
OFF
Soft
Start
発振器
プ
Vin 1
5
3
4
2VOL
Di C2
C1
C3
SI-8008TM
SS
GND
ADJ
SW
IN
R1
R2
PReg
&
過電流保護
過熱保護
基準電圧
ON/
OFF
Soft
Start
発振器
プ
VIN 1
5
3
4
2VOL
Di C2
C1
C3
SI-8033TM, SI-8050TM, SI-8120TM
SS
GND
VOS
SW
IN
R1
Overcurrent
Protection
Latch and
Driver
Oscillator
Thermal
Protection
Reference
Voltage
Reset
Comparator
Error Amplifier
Overcurrent
Protection
Latch and
Driver
Oscillator
Thermal
Protection
Reference
Voltage
Reset
Comparator
Error Amplifier
Overcurrent
Protection
Latch and
Driver
Oscillator
Thermal
Protection
Reference
Voltage
Reset
Comparator
Error Amplifier
SI-8000TM/TMX/TFE Series
9
2-3-2 Typical Connection Diagram
- SI-8050TFE
- SI-8008TM/TMX/TFE
In the SI-8008TMX, terminal 5 corresponds with Vc terminal. The regulator is turned on and off by the
voltage applied to Vc terminal (Active Hi). The regulator is turned off when the Vc terminal is open.
Resistors R1, R2
R1 and R2 are a resistor for setting the output voltage. The output voltage should be set in a way that IADJ
may be 1mA or so (approx. ±20% is recommended, but there is no restriction toward a larger value.)
The equation to obtain R1 and R2 values is as follows:
k
I
V
R
Vo
I
VVo
R
ADJ
ADJ
ADJ
ADJ 8.0
101
8.0
2
101
8.0
133
Recommended Diode:
SJPB-H4 (SMD) RK-16 (insertion type) SFPB-66 (Sanken)
VIN
1
GND GND
2
4
53
GNDSS
VIN SW
ADJ
220uF 470uF
47μH
Di
VOUT
R1
R2
1uF
VIN
1
GND GND
2
4
53
GNDSS
VIN SW
Vos
220uF 470uF
47μH
Di
VOUT
SI-8000TM
1uF
SI-8050TFE
SI-8008TM/TMX/TFE
IADJ
In order not to be affected by the switching noise for stable operation,
the voltage detection line should be designed in a simple way.
SI-8000TM/TMX/TFE Series
10
3-1 PWM Output Voltage Control
In the SI-8000 series, the output voltage is controlled by the PWM system and the IC integrates the PWM
comparator, oscillator, error amplifier, reference voltage, output transistor drive circuit etc. The triangular
wave output ( 300KHz) from the oscillator and the output of the error amplifier are given to the input of
the PWM comparator. The PWM comparator compares the oscillator output with the error amplifier output
to turn on the switching transistor for a time period when the output of the error amplifier exceeds the
oscillator output.
The error amplifier output and the oscillator output are compared by the PWM comparator to
generate the drive signal of rectangular wave and to drive the switching transistor.
On the assumption that the output voltage attempts to rise, the output of the error amplifier is lowered,
because the error amplifier is of inverting type. As the output of the error amplifier is lowered, the time
period where it falls below the triangular wave level of the oscillator is increased to shorten the ON time of
the switching transistor and as a result, the output voltage is maintained constant. As described above, the
output voltage is controlled by varying the ON time of the switching transistor with the fixed switching
frequency (the higher is VIN, the shorter is the ON time of the switching transistor.) The rectangular wave
output of the switching transistor is smoothed by the LC low pass filter composed of a choke coil and a
capacitor to supply stabilized DC voltage to the load.
PWM Control Chopper Type Regulator Basic Configuration
3. Operational Description
Drive
Circuit
Switching
Transistor
PWM
Comparator
Oscillator
Error Amplifier
Reference
Voltage
PWM Comparator Operation Diagram
発振器出力
誤差増幅器出力
スイッチングトランジスタ出力
ON OFF
Oscillator Output
Error Amplifier Output
Switching Transistor Output
SI-8000TM/TMX/TFE Series
11
3-2 Input / Output Current and Choke Coil Current
The rectangular output which is generated by the switching transistor of the SI-8000T is converted into DC
output voltage by being smoothed by the LC filter composed of a choke coil and an output capacitor. The
operation of this LC filter significantly affects the stable operation of the chopper type regulator. The
relation between the choke coil and the current and the relation between the current and the ripple voltage
are shown below.
The current IL flowing across the choke coil is of triangular wave shape. This triangular wave is composed
of two kinds of current components, Itr and Idi. The current Itr is supplied from the input side through the
transistor when the transistor is ON and its average value is input current Iin. The current Idi is the current
that the energy stored in the choke coil is commutated via the flywheel diode Di when the transistor is OFF.
The total of Itr and Idi is the current IL of choke coil. In addition, the average value of IL is the DC output
current Io since the triangular wave component superimposed on the IL is smoothed by charging and
discharging of the capacitor C.
Emitter Voltage
(Switching Output)
switching
SI-8000TM/TMX/TFE Series
12
3-3 Overcurrent Protection / Thermal Shutdown
3-3-1 Output Voltage Characteristics in Overcurrent
SI-8000T integrates a current limiting type overcurrent protection circuit. The overcurrent protection circuit
detects the peak current of a switching transistor and when the peak current exceeds the set value, the ON
time of the transistor is compulsorily shortened to limit the current by lowering the output voltage. In
addition, when the output voltage is lowered up to the 50% of the rated value, the increase of current at low
output voltage is prevented by dropping linearly the switching frequency to about70kHz. When the
overcurrent condition is released, the output voltage will be automatically restored.
3-3-2 Output Voltage Characteristics in Thermal Shutdown
The thermal shutdown circuit detects the semiconductor junction temperature of the IC and when the
junction temperature exceeds the set value, the output transistor is stopped and the output is turned OFF.
When the junction temperature drops from the set value for overheat protection by around 15°C, the output
transistor is automatically restored.
* Note for thermal shutdown characteristic
This circuit protects the IC against overheat resulting from the instantaneous short circuit, but it should be
noted that this function does not assure the operation including reliability in the state that overheat
continues due to long time short circuit.
Output Voltage
Output Current
The oscillating
frequency is lowered
Junction Temperature
Protection
Setting
Temperature
Restoration Setting
Temperature
Output Voltage
SI-8000TM/TMX/TFE Series
13
4-1 External Components
4-1-1 Choke coil L
The choke coil L supplies current to the load side when the switching transistor is OFF, and plays a main
role in the chopper type switching regulator. The choke coil L1 plays a main role in the chopper type
switching regulator. In order to maintain the stable operation of the regulator, such dangerous state of
operation as saturation state and operation at high temperature due to heat generation must be avoided.
The following points should be taken into consideration for the selection of the choke coil.
a) The choke coil should be fit for the switching regulator.
The coil for a noise filter should not be used because of large loss and generated heat.
b) The inductance value should be appropriate.
The larger is the inductance of the choke coil, the less is the ripple current flowing across the choke coil,
and the output ripple voltage drops and as a result, the overall size of the coil becomes larger.
On the other hand, if the inductance is small, the peak current flowing across the switching transistor and
diode is increased to make the ripple voltage higher and this operation state is not favorable for maintaining
the stable operation.
The inductance value shown in the specifications
should be considered as a reference value for the stable operation and the appropriate inductance value can
be obtained by the following equation.
ΔIL shows the ripple current value of the choke coil. And the lower limit of inductance is set as described
in the following.
- In the case that the output current to be used is nearly equal to the maximum rating (1.5A) of the
SI-8000TM: output current × 0.2 - 0.3
- In the case that the output current to be used is approximately 0.5A or less: output current × 0.5 - 0.6
The larger is the inductance, the smaller will be
the ripple current/voltage. But the outer size of
the coil becomes larger.
The smaller is the inductance, the larger will be
the ripple current/voltage.
Although the outer size of the coil is smaller, the
operation is likely to be unstable.
Large Inductance
Small Ripple Voltage/ Current
Small Inductance
Large Ripple Voltage/ Current
4. Cautions
SI-8000TM/TMX/TFE Series
14
fVIL VoVoV
LIN
IN
)(
---(1)
For example, where VIN = 20V, VO = 5V, ΔIL = 0. 3A, frequency = 300 KHz,
HL μ 42
10300203.0 5)520(3
As shown above, the coil of about 47μH may be selected.
c) The rated current shall be met.
The rated current of the choke coil must be higher than the maximum load current to be used. When the
load current exceeds the rated current of the coil, the inductance is sharply decreased to the extent that it
causes saturation state at last. Please note that overcurrent may flow since the high frequency impedance
becomes low.
d) Noise shall be low.
In the open magnetic circuit core which is of drum shape, since magnetic flux passes outside the coil, the
peripheral circuit may be damaged by noise. It is recommended to use the toroidal type, EI type or EE type
coil which has a closed magnetic circuit type core as much as possible.
4-1-2 Input CapacitorC1
The input capacitor is operated as a bypass capacitor of the input circuit to supply steep current to the
regulator during switching and to compensate the voltage drop of the input side. Therefore, the input
capacitor should be placed as close as to the regulator IC.
In addition, in the case that the smoothing capacitor of the AC rectifier circuit is located in the input circuit,
the input capacitor may be also used as a smoothing capacitor, but similar attention should be paid.
The selection of C1 shall be made in consideration of the following points:
a) The requirement of withstand voltage shall be met.
b) The requirement of the allowable ripple voltage shall be met.
The ripple current of the input capacitor is increased in accordance with the increase of the load
current.
Current Flow of C1
Ripple Current
Current Waveform of C1
SI-8000TM/TMX/TFE Series
15
If the withstanding voltages or allowable ripple voltages are exceeded or used without derating, it is in
danger of causing not only the decreasing the capacitor lifetime (burst, capacitance decrease, equivalent
impedance increase, etc) but also the abnormal oscillations of regulator.
Therefore, the selection with sufficient margin is needed.
The effective value of ripple current flowing across the input capacitor can be obtained by the following
equation:
Io
V
Vo
Irms IN 2.1
--(2)
For instance, where Io=1.5A, VIN=20V, Vo=5V,
AIrms 45.05.1
20
5
2.1
Therefore, it is necessary to select the capacitor with the allowable ripple current of 0.45A or higher.
4-1-3 Output Capacitor C2
The output capacitor C2 composes a LC low pass filter together with a choke coil L and functions as a
rectifying capacitor of switching output.
The current equivalent to the pulse current ΔIL of the choke coil current is charged and discharged in the
output capacitor.
Therefore, it is necessary to meet the requirements of withstand voltage and allowable ripple current with
sufficient margin like the input capacitor. Additional points to be checked are DC equivalent series
resistance (ESR) and capacitance.
The following points should be taken into consideration.
The ripple current of the output capacitor is equal to the ripple current of the choke coil and does
not vary even if the load current increases or decreases.
Allowable Ripple Current
The ripple current effective value of the output capacitor is obtained by the equation
Irms IL
2 3
---(3)
Current Flow of C2
Ripple Current
Current Waveform of C2
SI-8000TM/TMX/TFE Series
16
When ΔIL = 0.5A,
Irms A05
2 3 014
..
Therefore a capacitor having the allowable ripple current of 0.14A or higher is required.
DC equivalent series resistance (ESR)
It is necessary for the stable operation to select the ESR properly. When the ESR is too large or too small,
abnormal oscillation due to increase of ripple voltage or insufficient phase margin occurs respectively.
The output ripple voltage is determined by a product of the pulse current ΔIL (=C2 discharge and charge
current) of the choke coil current and the ESR, and the output ripple voltage which is 0.5 % - 1% of the
output voltage (for example, where 0.5% at Vo = 5V, 25mV) is good for the stable operation. Please refer
to the equations (4) and (5) to obtain the output ripple voltage. It should be noted that the ESR is
changeable subject to temperature and it is especially lowered at high temperature.
(4)---    ESR
fVL VoVoV
Vrip IN
IN
)5(---   ESRILVrip
When the ESR is too low (approx. 10 - 20Ω or lower), the phase delay becomes larger, resulting in
abnormal oscillation. Therefore, it is not appropriate that a tantalum capacitor or a laminated ceramic
capacitor is used for the output capacitor as an independent component. However, connecting a tantalum
capacitor or a laminated ceramic capacitor in parallel with an electrolytic capacitor is effective in reducing
the output ripple voltage only when it is used at low temperature (< 0°C). In addition, in order to further
decrease the ripple voltage, as shown below, it is also effective to add one stage of the LC filter to form the
π type filter.
L2 20uH
Co2 200uF
It should be noted that the operating stability is more influenced by the ESR than the capacitance as
described above if the requirements of withstand voltage and allowable ripple current are met.
With respect to the layout of the output capacitor, if it is located far from the IC, it will give same effect as
the increase of ESR due to wiring resistance etc., therefore it is recommended to place it near the IC.
4-1-4 LC Filter Constants Selection Example
Based on the above description, the calculation methods of the inductance of choke coil and the ESR are
shown below. The following values are deemed as a target and in many cases, the larger are the
inductance and capacitance of output capacitor, the more stable operation will be achieved.
SI-8000T
SI-8000TM/TMX/TFE Series
17
Samples: SI-8050TFE, conditions: input voltage VIN: 20V, output voltage Vo: 5V, output current Io:
0.5A
- Inductance L of choke coil L
Choke coil ripple current ΔIL = Io x 0.5 – 0.6 0.3A
HH
fVIL VoVoV
LIN
IN
47:L42
300000203.0 5520    
- Output capacitor ESR
The output ripple voltage Vrip shall be: 5V × 0.5% = 25 mV.
    
m
IL
Vrip
ESRESRILVrip 3.83
4-1-5 Flywheel Diode Di
The flywheel diode Di is to discharge the energy which is stored in the choke coil at switching OFF.
For the flywheel diode, the Schottky barrier diode must be used. If a general rectifying diode or fast
recovery diode is used, the IC may be damaged by applying reverse voltage due to the recovery and ON
voltage.
4-2 Pattern Design Notes
4-2-1 High Current Line
Since high current flows in the bold lines in the connection diagram, the pattern should be as wide and
short as possible.
4-2-2 Input / Output Capacitor
The input capacitor C1 and the output capacitor C2 should be connected to the IC as close as possible. If
the rectifying capacitor for AC rectifier circuit is on the input side, it can be used as an input capacitor.
However, if it is not close to the IC, the input capacitor should be connected in addition to the rectifying
capacitor.
SI-8000T
SI-8000TM/TMX/TFE Series
18
Since high current is discharged and charged through the leads of input/output capacitor at high speed, the
leads should be as short as possible.
A similar care should be taken for the patterning of the capacitor.
4-2-3 Sensing Terminal
The output voltage sensing terminal Vos shall be connected near the output capacitor C2 as much as
possible. (Vos terminal flow-in current is approx. 1mA.)
If it is connected far from C2, it should be noted that abnormal oscillation may happen due to the low
regulation and increased switching ripple.
4-2-4 Recommended Pattern
The recommended board pattern is shown on the right side.
Example: SI-8008TM (variable type)
The example of solder pattern design is shown below:
** In order to achieve the best operating conditions, the GND line shall be a 1-point GND wiring
with No. 3 terminal in the center
0.47 0.81.27
2.5
2.4
6.1
6.0
5.88
Improper Pattern Example
Proper Pattern Example
Board Pattern Example Top View
8000TM
C1 C2
C3
Di
IN
R2
R1
SW
Vout
GND
L
SI-8000TM/TMX/TFE Series
19
4-3 Operation Waveform Check
It can be checked by the waveform between the pin 2 and 3 (SW waveform) of the SI-8000TM whether the
switching operation is normal or not.
The examples of waveforms at normal and abnormal operations are shown below:
The continuous area is an area where the DC component of the triangular wave is superimposed on the
current flowing across the choke coil and the discontinuous area is an area where the current flowing across
the choke coil is intermittent (a period of zero current may happen.) because the current flowing across the
choke coil is low.
Therefore, when the load current is high, the area is a continuous area and when the same current is low,
the area is a discontinuous area.
In the continuous area, the switching waveform is formed in the normal rectangular waveform (waveform
1) and in the discontinuous area, damped oscillation is caused in the switching waveform (waveform 2), but
this is a normal operation without any problem.
In the meantime, when the IC is far from C1 and C2, jitter which disturbs the ON OFF time of switching
will happen, as shown in the waveforms (3, 4). As described above, C1 and C2 should be connected close
to the IC.
1. Normal Operation (continuous area)
2. Normal Operation (discontinuous area)
3. When C1 is distant from IC
4. When C2 is distant from IC
SI-8000TM/TMX/TFE Series
20
4-4 Thermal Design
4-4-1 Calculation of Heat Dissipation
The heat dissipation of the surface mounting IC depends on size and quality of material of printed wiring
board and area of copper foil. Full attention should be paid to the heat dissipation and ample margin should
be taken in thermal design. In order to improve heat dissipation effect, it is recommended to enlarge the
copper foil area. Large copper foil area will contribute to the efficient heat dissipation.
The TjMAX is an inherent value for each product, therefore it must be strictly observed.
For this purpose, it is required to design the heat sink in compliance with PdMAX, TaMAX (board heat
resistance).
The heat derating graphically describes this relation.
The designing of the heat sink is carried out by the following procedure:
1) The maximum ambient temperature Ta MAX in the set is obtained.
2) The maximum power dissipation PdMAX is obtained.
Pd Vo Io xVf Io Vo
Vin
100 1 1
---(6)
* ηx= efficiency (%), Vf= diode forward voltage
Note 1; Since the efficiency varies subject to input voltage and output current, it is obtained by the
following efficiency curve to substitute it. (it depends on the output voltage. Please refer to the product
specifications for more details.
Note 2. The thermal design of diodes should be made separately.
SI-8008TM/TFE 効率特性
Ta=25℃ Vo=5v設定時
55
60
65
70
75
80
85
0 0.5 1 1.5
Iout A
効率 %
VIN=
8v,10v,15v,20v,30v,
40v
Vout=5V adjusted R1=4.2kΩ,R2=0.8kΩ
代表特性例
SI-8008TM/TFE Efficiency Characteristics
(Ta=25°C, Vo=5V)
Efficiency (%)
SI-8000TM/TMX/TFE Series
21
3) The copper foil area is determined by the intersection point of heat derating curve as shown below:
For the reference data, 1) copper foil area junction part ambient temperature thermal resistance θj a
and 2) copper foil area permissible loss are shown below:
SI-8000TM
SI-8000TM Foil Area Heat Resistance
Foil Area (mm2)
Foil Area (mm2)
Allowable Power Dissipation PD (W)
Foil Area Allowable Power Dissipation Tjmax=100
Glass Epoxy Board (equivalent to FR-4, one side) 30×30 mm
SI-8008TM series Heat Derating Curve
Allowable Power Dissipation PD (W)
copper foil area
copper foil area
Ambient Temperature Ta (°C)
copper foil area
copper foil area
copper foil area
copper foil area
SI-8000TM/TMX/TFE Series
22
The derating of 10 - 20% or more is generally used. In reality, the effect of heat dissipation varies
significantly due to different mounting methods.
Therefore, it is necessary to confirm the case temperature in the mounted state.
- How to obtain junction temperature
Temperature of lead portion of GND terminal:
The junction temperature is obtained by measuring Tc with the thermocouple etc. and substituting it in the
following equation.
CCjD TPTj
(θj-c6°C/W)
4-5 Static Electricity
Some terminals may be damaged by static electricity, therefore attention should be paid to handling.
Tc measurement point
SI-8000TM/TMX/TFE Series
23
5-1 Output ON / OFF Control
The output ON-Off control is possible using the terminal 5 of SI-8000TM/TEF. The output is turned OFF
when the terminal 5 voltage falls to a low level by such as open collector. It is possible to use the soft start
together.
Since the soft start terminal has been already pulled up, no voltage shall be applied from the external side.
5-2 Controllable Output Voltage
The output voltage can be increased by connecting a resistor to the Vos terminal (pin 4).
Please refer to page 8 for the output voltage setting method of a variable type SI-8008TM/TFE.
5-2-1 Variable Output Voltage by One External Resistor
The output voltage adjustment resistance Rex is obtained by the following equation.
IVos
VosVout
x
'
Re
---(1)
Vos: Set output voltage for product
Vout: Variable output voltage
Ivos: Vos terminal in-flow current 1mA
* Since no temperature compensation is made for Rex, the temperature characteristic of output voltage is
lowered. Ivos is variable at maximum ±20% depending on each IC product. Therefore, as the variation
range of the output voltage becomes wider, the semi-fixed type resistor is required for the adjustment of
accurate output voltage.
SI-8050TFE
Ivos
ON/OFF
ON/OFF
SI-8000TM
SI-8000TFE
SI-8000TM
SI-8000TFE
5. Applications
SI-8000TM/TMX/TFE Series
24
The variation range of the output voltage including the variation of Rex, Ivos and Vos is shown as follows:
- Maximum output voltage (Vout MAX)
IvosMAXRexMAXVosMAXMAXVout'
VosMAX: The maximum value of set output voltage. The MAX value of the set output voltage should be
put, shown in the electrical characteristics of the specifications.
RexMAX: The maximum value of Rex. It is obtained from the allowable tolerance.
IvosMAX: The maximum in-flow current of Vos terminal
- The minimum output voltage (Vout MIN)
Vout MIN = VosMIN + RexMIN x IvosMIN
VosMIN: The minimum value of set output voltage. The MIN value of the set output voltage should be put,
shown in the electrical characteristics of the specifications.
RexMAX: The minimum value of Rex. It is obtained from the allowable tolerance of resistance.
IvosMIN: The minimum in-flow current of Vos terminal
5-2-2 Variable Output Voltage by Two External Resistors
The output voltage adjustment resistors Rex1 and 2 are obtained by the following equation.
IVosS VosVout
x
'
1Re
---(3)
IVosS Vos
x
)1(
2Re
---(4)
S: Stability coefficient
The tolerance of temperature characteristics and output voltage is improved more by bypassing the current
to Rex2 than the method 5-2-1.
Stability coefficient S means the ratio of Rex 2 to the Vos terminal in-flow current Ivos. The larger is S, the
more is the variation of temperature characteristic and output voltage improved. (Normally, about 5 - 10)
The tolerance of the output voltage including variation of Rex 1, Rex 2, Ivos, Vos is shown below.
- Maximum output voltage (Vout MAX)
IvosMAX
Rex2MIN
VosMAX
Rex1MAX(VosMAXMAXVout'
SI-8050TFE
Ivos
SI-8000TM/TMX/TFE Series
25
VosMAX: The maximum value of set output voltage. The MAX value of set output voltage should be put,
shown in the electrical characteristics of the specifications.
Rex1MAX: The maximum value of Rex1. It is obtained from the tolerance of the resistor.
Rex2 MIN: The minimum value of Rex2. It is obtained from the tolerance of the resistor.
IvosMAX: The maximum in-flow current of Vos terminal
- The minimum output voltage (VoutMIN)
IvosMIN
Rex2MAX
VosMIN
Rex1MIN(VosMINMINVout'
VosMIN: The minimum value of the set output voltage. Please fill in the MIN value of the set output
voltage which is shown in the electrical characteristics of the specifications.
Rex1 MIN: The minimum value of Rex1. It will be obtained from the tolerance of the resistor.
Rex2MAX: The maximum value of Rex2. It will be obtained from the tolerance of the resistor.
IvosMIN: The minimum in-flow current of Vos terminal.
5-2-3 Cautions for variation of output voltages
The degradation of regulation and the increase in the output voltage temperature coefficient are assumed
when the output voltage is varied. If it is varied drastically, the increase of coil capacitance value may be
required since the overcurrent protection current is assumed to be lowered due to the increase in coil
current. Therefore, the use within the set output voltage +5V is recommended as for the upper limit of
output voltage variation. In addition, the MAX value of the set output voltage is recommended as for the
lower limit of output voltage variation.
5-3 Reverse Bias Protection
A diode for reverse bias protection will be required between input and output when the output voltage is
higher than the input terminal voltage, such as in battery chargers.
SI-8000T
SI-8000TM/TMX/TFE Series
26
- Jitter
It is a kind of abnormal switching operations and is a phenomenon that the switching pulse width varies in
spite of the constant condition of input and output. The output ripple voltage peak width is increased when
a jitter occurs.
- Recommended Conditions
It shows the operation conditions required for maintaining normal circuit functions. It is required to meet
the conditions in actual operations.
- Absolute Maximum Ratings
It shows the destruction limits. It is required to take care so that even one item does not exceed the
specified value for a moment during instantaneous or normal operation.
- Electrical Characteristics
It is the specified characteristic value in the operation under the conditions shown in each item. If the
operating conditions are different, it may be out of the specifications.
- PWM (Pulse Width Modulation)
It is a kind of pulse modulation systems. The modulation is achieved by changing the pulse width in
accordance with the variation of modulation signal waveform (the output voltage for chopper type
switching regulator).
- ESR (Equivalent Series Resistance)
It is the equivalent series resistance of a capacitor. It acts in a similar manner to the resistor
series-connected to the capacitor.
6. Terminology
SI-8000TM/TMX/TFE Series
27
-
Notice
The contents of this description are subject to change without prior notice for improvement etc. Please
make sure that any information to be used is the latest one.
Any example of operation or circuitry described in this application note is only for reference, and we are
not liable to any infringement of industrial property rights, intellectual property rights or any other rights
owned by third parties resulting from such examples.
In the event that you use any product described here in combination with other products, please review the
feasibility of combination at your responsibility.
Although we endeavor to improve the quality and reliability of our product, in the case of semi-conductor
components, defects or failures which occur at a certain rate of probability are inevitable.
The user should take into adequate consideration the safety design in the equipment or the system in order
to prevent accidents causing death or injury, fires, social harms etc..
Products described here are designed to be used in the general-purpose electronic equipment (home
appliances, office equipment, communication terminals, measuring equipment etc.).
If used in the equipment or system requiring super-high reliability (transport machinery and its control
equipment, traffic signal control equipment, disaster/crime prevention system, various safety apparatus
etc.), please consult with our sales office. Please do not use our product for the equipment requiring
ultrahigh reliability (aerospace equipment, atomic control, medical equipment for life support etc.) without
our written consent.
The products described here are not of radiation proof type.
The contents of this brochure shall not be transcribed nor copied without our written consent.