MITSUBISHI INTELLIGENT POWER MODULES PM100DSA120 FLAT-BASE TYPE INSULATED PACKAGE A B G G G M U L N SIDE 1. VN1 2. SNR 3. CN1 4. VNC 5. FNO T - DIA. (4 TYP.) N 123 45 C2E1 E2 C1 D C P SIDE 1. VP1 2. SPR 3. CP1 4. VPC 5. FPO 1234 5 P P S S S S Q - DIA. (2 TYP.) R - M5 THD. (3 TYP.) H 0.64 MM SQ. PIN (10 TYP.) J K E Description: Mitsubishi Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. F N C1 VP1 VCC FPO SPR CP1 VPC TEMP FO Features: u Complete Output Power Circuit OUT1 SR OUT2 IN SENS GND SINK VCC FNO SNR CN1 VNC u Gate Drive Circuit u Protection Logic C2E1 VN1 TEMP - Short Circuit - Over Current - Over Temperature - Under Voltage FO OUT1 SR OUT2 IN SENS GND SINK E2 Outline Drawing and Circuit Diagram Dimensions Inches Millimeters A 4.33 110.0 L 0.47 12.0 B 3.660.010 93.00.25 M 0.33 8.5 C 1.77 45.0 N 0.28 7.0 D 1.34 34.0 P 0.230 5.84 E Inches Millimeters 1.14 +0.04/-0.02 29.0 +1/-0.5 Dimensions Q 0.22 Dia. Dia. 5.5 F 1.02 26.0 R M5 Metric M5 G 0.98 25.0 S 0.100 H 0.702 17.84 T 0.08 Dia. Dia. 2.0 J 0.55 14.0 U 0.08 2.0 K 0.51 13.0 2.54 Applications: u Inverters u UPS u Motion/Servo Control u Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM100DSA120 is a 1200V, 100 Ampere Intelligent Power Module. Type PM Current Rating Amperes VCES Volts (x 10) 100 120 Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM100DSA120 FLAT-BASE TYPE INSULATED PACKAGE Absolute Maximum Ratings, Tj = 25C unless otherwise specified Symbol Ratings Units Tj -20 to 150 C Storage Temperature Tstg -40 to 125 C Case Operating Temperature TC -20 to 100 C Power Device Junction Temperature Mounting Torque, M5 Mounting Screws -- 2.5~3.5 N*m Mounting Torque, M5 Main Terminal Screws -- 2.5~3.5 N*m Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Isolation Voltage (Main Terminal to Baseplate, AC 1 min.) -- 340 Grams VCC(prot.) 800 Volts Viso 2500 Vrms Control Sector Supply Voltage (Applied between VP1-VPC, VN1-VNC) VD 20 Volts Input Voltage (Applied between CP1-VPC, CN1 -VNC) VCIN 10 Volts Fault Output Supply Voltage (Applied between Fpo-Vpc and Fno-Vnc ) VFO 20 Volts Fault Output Current (Sink Current at FPO, FNO Terminal) IFO 20 mA VCES 1200 Volts IC 100 Amperes Peak Collector Current, (Tc = 25C) ICP 200 Amperes Supply Voltage (Applied between C1 - E2) VCC 900 Volts VCC(surge) 1000 Volts PC 595 Watts IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 5V) Collector Current, (Tc = 25C) Supply Voltage, Surge (Applied between C1 - E2) Collector Dissipation Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM100DSA120 FLAT-BASE TYPE INSULATED PACKAGE Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Over Current Trip Level Inverter Part OC -20C T 125C, VD = 15V 145 230 -- Amperes Short Circuit Trip Level Inverter Part SC 200 340 -- Amperes t off(OC) -20C T 125C, VD = 15V VD = 15V -- 5 -- s OT Trip Level 100 110 120 C OTr Reset Level 85 95 105 C UV Trip Level 11.5 12.0 12.5 Volts Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection UVr Reset Level -- 12.5 -- Volts Supply Voltage VD Applied between VP1-VPC, VN1-VNC 13.5 15 16.5 Volts Circuit Current ID VD = 15V, VCIN = 5V, VN1 -VNC -- 19 26 mA VD = 15V, VCIN = 5V, VXP1-VXPC -- 19 26 mA Input ON Threshold Voltage Vth(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage Vth(off) CP1-VPC, CN1 -VNC 1.7 2.0 2.3 Volts PWM Input Frequency f PWM 3- Sinusoidal -- 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V -- -- 0.01 mA IFO(L) VD = 15V, VFO = 15V -- 10 15 mA tFO VD = 15V 1.0 1.8 -- ms -20C Tj 125C, Rin = 6.8 k (SPR, SNR) 4.5 5.1 5.6 Volts Minimum Fault Output Pulse Width SXR Terminal Output Voltage VSXR Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM100DSA120 FLAT-BASE TYPE INSULATED PACKAGE Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE = VCEX, Tj = 25C -- -- 1 mA VCE = VCEX, Tj = 125C -- -- 10 mA IGBT Inverter Sector Collector Cutoff Current Emitter-Collector Voltage Collector-Emitter Saturation Voltage ICES VEC -IC = 100A, VD = 15V, VCIN = 5V -- 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 100A -- 2.3 3.2 Volts VD = 15V, VCIN = 0V, I C = 100A, -- 2.1 2.9 Volts Tj = 125C Inductive Load Switching Times 0.5 1.4 2.5 s trr VD = 15V, VCIN = 0 5V -- 0.2 0.4 s tC(on) VCC = 600V, IC = 100A -- 0.4 1.0 s toff Tj = 125C -- 2.5 3.5 s -- 0.6 1.1 s ton tC(off) Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT -- -- 0.21 C/Watt Contact Thermal Resistance Rth(j-c)F Each FWDi -- -- 0.35 C/Watt R th(c-f) Case to Fin Per Module, -- -- 0.060 C/Watt Value Units Thermal Grease Applied Recommended Conditions for Use Characteristic Symbol Condition Supply Voltage VCC Applied across C1-E2 Terminals 0 ~ 800 Volts VD Applied between VP1-VPC, VN1-VNC 15 1.5 Volts 0 ~ 0.8 Volts Input ON Voltage VCIN(on) Applied between Input OFF Voltage VCIN(off) CP1-VPC, CN1 -VNC PWM Input Frequency f PWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time tdead Input Signal 3.5 s 4.0 ~ VSXR Volts Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM100DSA120 FLAT-BASE TYPE INSULATED PACKAGE 120 COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) 2 1 COLLECTOR CURRENT, IC, (AMPERES) 3 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC 2 1 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC 0 0 0 40 80 VD = 17V 13 80 60 40 20 12 14 16 18 20 0 1 COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 100 100 ton VCC = 600V VD = 15V Inductive Load Tj = 25oC Tj = 125oC 10-1 101 102 Inductive Load Tj = 25oC Tj = 125oC 100 tc(off) tc(on) 10-1 101 103 REVERSE RECOVERY TIME, trr, (s) toff SWITCHING TIMES, tc(on), tc(off), (s) 102 102 Irr trr 10-1 101 VCC = 600V VD = 15V Inductive Load Tj = 25oC Tj = 125oC 10-2 101 103 100 103 102 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR REVERSE CURRENT, IC, (AMPERES) DIODE FORWARD CHARACTERISTICS OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL TEMPERATURE DEPENDENCY (TYPICAL) 102 120 120 OVER CURRENT TRIP LEVEL % (NORMALIZED) VD = 15V VCIN = 5V Tj = 25oC Tj = 125oC 101 100 Tj = 25oC OVER CURRENT TRIP LEVEL % (NORMALIZED) SWITCHING TIMES, ton, toff, (s) 3 SUPPLY VOLTAGE, VD, (VOLTS) VCC = 600V VD = 15V COLLECTOR REVERSE CURRENT, -IC, (AMPERES) 2 COLLECTOR CURRENT, IC, (AMPERES) 101 110 100 90 80 0 0 15 0 0 120 Tj = 25oC VCIN = 0V 100 0.5 1.0 1.5 2.0 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 2.5 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 3 SATURATION VOLTAGE VCE(sat), (VOLTS) OUTPUT CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 0 110 100 90 80 VD = 15V 0 12 14 16 18 SUPPLY VOLTAGE, VD, (VOLTS) 20 -50 0 50 100 150 JUNCTION TEMPERATURE, Tj, (oC) Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM100DSA120 FLAT-BASE TYPE INSULATED PACKAGE UVt UVr VD = 15V 14 100 UV TRIP-RESET LEVEL, UVt, UVr, (VOLTS) FAULT OUTPUT PULSE WIDTH % (NORMALIZED) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 15 120 80 60 13 12 11 40 0 0 -50 0 50 100 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each IGBT) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 150 o -50 0 50 100 o JUNCTION TEMPERATURE, Tj, ( C) JUNCTION TEMPERATURE, Tj, ( C) 150 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.21oC/W 10-3 10-3 10-2 10-1 100 101 TIME, (s) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each FWDi) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.35oC/W 10-3 10-3 10-2 10-1 100 101 TIME, (s) Sep.2000