Application Techniques and Product Use
For bonding rigid to rigid parts, it is suggested that the bond line thickness and edge fill be designed to optimize:
1. Bond Strength
2. Thermal Resistance
A typical suggested bond line is in the 3-7 mil (0.076- 0.018mm) thickness range
For improved thermal performance (lower thermal resistance), a thinner bond line is suggested. A thinner bond line can reduce the
bond strength so each application needs to be tested to find correct balance between thermal and mechanical properties.
Bond Line Thickness vs Thermal Resistance vs Bond Strength
A “fillet” at the edge of a bond line is suggested to increase bond strength. The fillets are formed as the epoxy squeezes out past the
side edges. Fillets can add strength to the assembly.
3M™ Thermal Conductive Epoxy TC-2810 is supplied in dual syringe plastic duo-pak cartridges as part of the 3M™ Scotch-Weld™
EPX™ Plus II Applicator. The duo-pak cartridges are supplied in 37ml or 50 ml configuration. To use the cartridge simply insert the
duo-pak cartridge into the EPX Plus II Applicator and start the plunger into the cylinders using light pressure on the trigger. Next,
remove the duo-pak cartridge cap and expel and discard a small amount of adhesive to be sure both sides of the duo-pak cartridge
are flowing evenly and freely (ie: no voids, “plugs of adhesive”, dis-continuity in flow, etc.) Once even side to side and uniform flow
from both sides of the duo-pak is confirmed, attach the 3M™ Scotch-Weld™ EPX™ Mixing Nozzle to the duo-pak cartridge to ensure
proper and uniform missing of the Part A and Part B and begin dispensing the adhesive.
Partially used cartridges must follow the above use instructions to ensure consistent product performance.
Complete and uniform mixing as noted above of the two components is required to obtain consistent product performance.
3M™ Scotch-Weld™ EPX™ Plus II Applicator and 3M™ Scotch-Weld™ EPX™
Mixing Nozzle
Use only 3M™ EPX™ Plus II Applicator and Mix Nozzles to ensure optimum product performance.
Typical Cured Physical Properties and Performance Characteristics
Note: The following technical information and data should be considered representative or typical only and should not be
used for specification purposes. Final product specifications and testing methods will be outlined in the products
Certificate of Analysis (COA) that is shipped with the commercialized product once it is approved by 3M for general
commercialization and development work is completed.