34
Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
D-3000 Series (Wire-to-Board, Wire-to-Panel and Wire-to-Wire)
AMP Dynamic Series Connectors
D-3000 Series
List of Products by
Application
Used for both signal circuit
and power/power supply
circuit applications.
Able to carry 15A max. of
current per position and are
available in a full range of
connector configurations
including wire-to-wire,
panel-mounting, free
hanging, and horizontal
and vertical wire-to-board
mounting.
D-3100S
Standard 1-Row Type
D-3100M
Standard Modular Type
D-3100D
Standard 2-Row Type
D-3100S
Free-Hanging Type
D-3100S
Board-Mounting
Vertical Type
D-3100S
Panel Type
D-3100S Board-Mounting
Horizontal Type
D-3100S SMT
Board-Mounting
Vertical Type
D-3100S SMT
Board-Mounting
Horizontal Type
Surface-mount type
with housing
material and the
shape of retention
legs changed.
All connector
configurations
available as with
the standard
one-row type line.
D-3100M
Board-Mounting
Vertical Type
D-3100M
Board-Mounting
Horizontal Type
D-3100D
Board-Mounting
Vertical Type
D-3100D Board-Mounting
Horizontal Type
D-3100D
Free-Hanging Type
D-3100D Panel Type
Tab Housing
Receptacle
Housing
Tab
Contact
Receptacle
Contact
35
Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
D-3000 Series (Continued)
AMP Dynamic Series Connectors
D-3000 Series
List of Products by
Application (Continued)
D-3200M
High Pressure
Modular Type
Fit for high-voltage circuits.
D-3200S
High Pressure
1-Row Type
D-3500D
Sensor Connector
D-3400F
Skyscraper Connector
D-3200S
Drawer Type
D-3200S
Board-Mounting
Vertical Type
D-3200S
Board-Mounting
Horizontal Type
Used for top and bottom
(horizontal) modular
connections.
Many I/O circuits
can be drawn from
the board end.
Many I/O circuits can
be drawn from one
header (board side),
making it possible to
save board-mount
space.
D-3500D D-3400F
Can be used in
rack-and-panel
application.
D-3200M
Board-Mounting
Vertical Type
D-3200M
Board-Mounting
Horizontal Type
D-3200T
High Pressure
3-Row Type
36
Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
D-3000 Series (Continued)
AMP Dynamic Series Connectors
D-3000 Series
Performance Specifications
5
0
5
10
15
10 15 20
#14, #16
#18
#20
#22
#24
#26
#28
(AWG)
Value of Current in Use
No. of Positions
Wire Size
PBasic data are as par
Certification Testing Report 501-5013
PTemperature rise : 30˚C
Generally, the current value of
connector is shown as per
position. The current rating of
this product is 15A as shown
in the table. Note that in all
circumstances it is the value
per position.
As the number of positions
increases, this value decreases.
This decrease can be calculated
from the table and the current
curve shown in the graph below.
Example:
With a 6-position connector,
10A of current per position or
a total of 60A (max) can be
carried as shown in the table.
With a 10-position connector,
8.5A of current per position
or a total of 85A (max) can be
carried as indicated by dotted
lines in the graph below.
Pitch
Item
Voltage Rating 250 V
10mmax.
1,500 V 2,200 V (1 minute)
-55°~+105˚C
600 V
*
Current Rating
1-position : 15A
3-position : 12A
6-position : 10A
16-position : 08A
(when using #16 AWG wire)
Contact Resistance
Dielectric Withstanding Voltage
Operating Temperature
150mil
(3.81mm)
200mil
(5.08mm)
*
When connectors are used singly.
Number of Positions vs Current Curve (reference)
Material and Finish
Description Material Finish
Receptacle contact
Tab contact Copper alloy Bright tin plating and gold plating
with underplated nickel (1.27µm)
Tab post
Housing
Copper alloy
UL94V-0 rated glass filled polyester (PBT)
and PPS (SMT Type), black color.
Tin plating and gold plating
with underplated nickel (1.27µm)
Basic data are as per
Certification Testing Report 501-5013
Temperature rise : 30°C
37
Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
D-3000 Series (Continued)
AMP Dynamic Series Connectors
D-3000 Series
Performance Specifications
(Continued)
Specifications and
Instruction Sheets
Instruction Sheet-
Hand Tools
Safety Specifications
The safety specifications listed below are approved on specific part numbers. Contact our Technical
Support to check if the part numbers you use are approved or not. Keep in mind that there are instances
where values differ from those given by Tyco Electronics Specifications.
Specifications and Instruction Sheets
Product Specification 108-5349
Testing Report 501-5013
Application Specification 114-5148
Instruction Sheet-Extraction Tool 411-5726
Series
Specifications
Specifications
108-5349
UL File No. E28476
(Recognized
Component)
CSA Report No.
LR7189
TÜV License No.
R9151488 (VDE0627)
IP Protection IP-00
Overvoltage
Classification(II)
Number of Repeated
Insertions and
Withdrawals 50
D-3100, D-3400 Series (3.81mm pitch) D-3200, D-3500 Series (5.08mm pitch)
Voltage
Rating
Current
Rating
Temperature
Rating
250 V
250 V
250 V
See
page 36
8A max.
#28 AWG=2A
#26 AWG=3A
#24 AWG=3A
#22 AWG=4A
#20 AWG=5A
#18 AWG=6A
#16 AWG=8A
#14 AWG=8A
-55° to +105˚C
-20° to +105˚C
Determined by
requirements
of equipment
in use.
Determined by
requirements
of equipment
in use.
Voltage
Rating
Current
Rating
Temperature
Rating
600 V
(Single conn.)
250 V
500 V
See
page 36
8A max.
#28 AWG=2A
#26 AWG=3A
#24 AWG=3A
#22 AWG=4A
#20 AWG=5A
#18 AWG=6A
#16 AWG=8A
#14 AWG=8A
-55° to +105˚C
-20° to +105˚C
Determined by
requirements
of equipment
in use.
Determined by
requirements
of equipment
in use.
Instruction Sheet-Manual Tools
Tool No.
91565-1
91559-1
91558-1
91560-1
19561-1
IS No.
408-8547
*
Remember to obtain Instruction Sheets when you choose
to use these tools.
38
Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
D-3000 Series (Continued)
AMP Dynamic Series Connectors
D-3000 Series
D-3 Contact and
Application Tooling
Crimp Type
Receptacle Contact
(Used on Receptacle Housing)
Tab Contact
(Used on Tab Housing)
Hand Tools
1Enter the following plating code in Part Number suffix-:
-2 = 0.38µm thick gold plating
-3 = 0.76µm thick gold plating
-5 = Tin plating
Note: Solder-type Contact: We do not manufacture solder-type contacts for
this specific application.
*
Strip Form contacts are for use with Mini-Applicators (automachines)
and Loose-Piece contacts are for Hand Tools.
**
Mini-Applicators are for use with automachines. (See page 40. For Part
Numbers, contact Technical Support.)
Uses
Can it be used for repairing?
Approximately how many cycles of
crimping can be performed?
What is Minimum Order Quantity?
For General Production
Yes
50,000
1
28 0.08
26 0.12
24 0.20
24 0.20
22 0.30
20 0.50
20 0.50
18 0.85
16 1.25
16 1.25
14 2.20
16 1.25
14 2.20
0.8~1.2
1.0~1.4
1.2~1.6
1.7~2.6
1.8~2.8
2.2~2.8
2.2~2.8
3.1~3.3
3.3~3.4
AWG mm2
Wire Range Wire
Ins.
Diameter
S
M
L
2L
3L
ST.
LP.
ST.
LP.
ST.
LP.
ST.
LP.
ST.
LP.
175194-
175216-
175195-
175217-
175196-
175218-
917484-
917511-
353715-
353717-
Wire
Range
Mark
Contact Part Number1Application Tooling Part Number
Hand ToolReceptacle Contact
Standard contact
(Only-2 & -3
available)
1-175194-
1-175216-
1-175195-
1-175217-
1-175196-
1-175218-
1-917484-
1-917511-
1-353715-
1-353717-
High contact
(pressure -2, -3,
&-5 available)
175284-
175287-
175285-
175288-
175286-
175289-
917485-
917512-
353716-
353718-
Tab
Contact Mini-
Applicator*
91565-1
91559-1
91558-1
91560-1
91561-1
**
**
**
**
**
Standard
Type
Standard Type
39
Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
D-3000 Series (Continued)
AMP Dynamic Series Connectors
D-3000 Series
Application Tooling
(Continued)
Hand Tool
This hand tool is designed to be capable of handling most Factory
Automation (FA) related crimping operations by a single tool in order
to simplify harness fabrications suited to the specific needs of FA
market. The equipment forming the nucleus of the FA system
includes PCs, CNCs, servodrivers and servomotors. And the wire
used in connecting this equipment ranges in wire size from
#26-20 AWG which applies to signal circuits to #18-16 AWG which
is for power circuits (See Sketch below).
Crimping Range A, B, and
C are for explanation
purposes only and are not
marked on the tool body.
For right-handed use
Hand Tool P/N : 58571-1
Die Set P/N : 58571-2
The frame of right-handed tool
has the same configuration as
that of Economy Type (II) and
PRO-CRIMPER II Hand Tool
(See PRO-CRIMPER Hand Tool
Catalog). So die sets are
interchangeable.
Servomotor /
Servodriver
Typical Application
D-3200M
Free-hanging Type
D-3100D
Free-hanging Type
D-3200M
Board-mounting
Horizontal Type
26~24 AWG
(Crimp with A range
using M contacts)
22~20 AWG
(Crimp with B range
using M contacts)
18~16 AWG
(Crimp with C range
using L contacts)
D-3100D
Board-mounting
Horizontal Type
40
Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
D-3000 Series (Continued)
AMP Dynamic Series Connectors
D-3000 Series
Application Tooling (Continued)
AMP-3K/40 and AMP-5K/40 Terminating Machines
AMP-O-LECTRIC Model G Terminating Machine
Mini-Applicator
Minimum Quantity : 1
The AMP-3K/40 and AMP-5K/40 Terminators are designed for
customers that require the increased output and quality of a semi-
automatic machine at a competitive price. By incorporating the most
commonly requested features as standard and offering a long list of
optional equipment, these terminators offer flexibility to meet the
specific needs of various applications at the lowest possible cost.
3,000 lb. [1361 kg] max. crimp force
(AMP-3K/40)
5,000 lb. [2268 kg] max. crimp force
(AMP-5K/40)
Toolless removal of applicators and guards
Jog capability
Quiet, fast operation 80/76 dBA and cycle time less than
0.400 seconds
Accepts Heavy Duty Mini style applicators
Wide range of optional equipment such as toolless precision crimp
height adjust, batch counter, CQM capability and work light
Order Catalog 1654856 for specifications and part numbers
Quieter
Improved guarding and lighting
Toolless changeover of applicators
Precision manual- or auto-adjust for crimp height
Total and batch counter
Accepts all existing Tyco Electronics miniature applicators, with minor modifications
Reduced maintenance requirements
Request Catalog 65828 for specifications and part numbers
AMP-O-MATIC Side-Feed Stripper/Crimper Machine
This semiautomatic bench machine strips and terminates wire in a single operation. You
simply position the wire against a spot illuminated on the wire stop and cycle the machine.
In the automatic mode, the machine cycles when the wire touches the wire stop.
Using interchangeable applicators, this versatile machine is ideal for terminating jacketed
cable with a variety of pin and socket contacts. Applicators are also available for non-AMP
products.
Strip and terminate wires 32-14 AWG [0.03-2mm2]
Fast set-up times: 10 minutes or less
Illuminated target area
Convenient scrap removal
Select foot switch or wire-sensor mode of operation
Request Catalog 65004 for specifications and part numbers
Contact Technical Support for
Mini-Applicator Part Number
The Model "G" Terminator is the most advanced design in the long-standing series of
AMP-O-LECTRIC machines for terminating wire using reeled terminals and contacts. It
features a reliable direct motor drive system. Its modular construction enables it to be
used either as a bench-top unit, or in combination with fully-automatic lead-making
equipment. For operator convenience, access to and lighting in the target area has been
improved and the Crimp Quality Monitor (CQM) has been moved to eye level for bench-
top use. The Model "G" is also quieter, plus improved guarding meets applicable
European and domestic safety requirements.
41
Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
D-3000 Series (Continued)
AMP Dynamic Series Connectors
D-3000 Series
Application Tooling
(Continued)
Extraction Tool
This tool is used to extract contacts from wire-type tab/receptacle housings.
Part Number: 234168-1
(411-5726)
Part Number: 175855-1 Part Number: 919041-1
*
Take care not to insert into
the Contact Section.
Insert Extraction Tool into the
narrow section of the upper
convex cavity of housing in
the direction as shown
(Make sure the Tool's top
and bottom are in correct
position.)
Insert a keying plug in one
position of receptacle
Housing.
Twist off a tab in the corre-
sponding position of mating
Tab Header and empty that
position. To twist off the tab,
insert Cutting Tool into its
root and turn Tool as shown.
*
For Tab housing (Panel/Free
hanging Types), leave
Housing empty by not
inserting a contact in one
position.
This being done, contacts cannot be
inserted in wrong direction.
The Extraction Tool tip lifts up
housing lance, making contact free.
Contact can now be pulled out.
Keying Plug
(used to help prevent misinsertion)
Keying plug is used to minimize the possibility of contacts being
inserted in wrong directions when using connectors of the same size
end-to-end.
How To Use Plug and Tool
*
Some of the products in this Series (D-3100S/D-3100M/D-3200S/D-3200M)
are preloaded with keying plugs to help prevent misinsertion.
Tab Contact Cutting Tool
(A) (B)
(B)
(A)
42
Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
D-3000 Series (Continued)
AMP Dynamic Series Connectors
D-3000 Series
L Fittings
Used to secure free-hanging
type tab housings onto panels.
Applicable housings are
specified in the table of
housings.
External Dimensions
Push Rivets
Used to secure panel-type tab housings onto panels (Use as handy
mounting hardware. Cannot be used with larger sized housings or those
that are frequently inserted and withdrawn).
Recommended panel hole dimension
Part Number: 900121-2 (S)
Part Number: 900121-2 (S) The location where housing is attached
varies by Series and size. Check with sample.
Part Number
900128-1
900128-2
Panel Thickness
0.3-1.3
1.3-2.3
Insertion Force
2-3kg
2-3kg
Dimensions
AB C DE
6.4 1.6 4.5 3.5 1.95
6.4 1.6 5.5 3.5 1.95
Retention Force
13kg Min.
*
13kg Min.
*
*
When 2 push rivets are used.
Connector Mounting
Hardware
43
Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
D-3000 Series (Continued)
AMP Dynamic Series Connectors
D-3000 Series
D-3100S Standard
1-Row Type
Appearance Board mounting pitch: Horizontal Type 150 mils (3.81mm) / Vertical Type 150 mils (3.81mm)
Dielectric Withstanding Voltage: 1,500V (for one minute)
Voltage Rating: 250 V
X
Y
X
Y
X
X
Y
X
X
Y
1-178288-3
*
1
2-178288-3
*
2
1-178288-4
2-178288-4
1-178288-5
*
3
1-178288-6
2-178288-6
1-178288-7
*
4
1-178288-8
2-178288-8
1-178802-3
2-178802-3
1-178802-5
1-178802-7
1-178802-8
2-178802-8
No. of
Pos. Keying
See D-3200S Series
Receptacle
Housing
Tab Housing
Panel Type
2
3
4
5
6
8
10
1-177648-3
2-177648-3
1-177648-5
1-177648-7
1-177648-8
2-177648-8
S
S
S
S
Free-hanging Type
L Fitting
Note: Enter the following plating codes in -after Part Numbers:
-2 = 0.38µm thick gold plating, -3 = 0.76µm thick gold plating,
-5 = Tin plating
*
1,
*
3 and
*
4 can be used as SMT Type Receptacle Housing.
*
1 and
*
2 can also be used in modular configuration in combination
with D-3100M Tab Header.
Tab Housing
(Panel Type)
Tab Housing
(Free-hanging Type)
Receptacle
Housing
Receptacle
Housing
Receptacle
Housing
Receptacle
Housing
Board-mounting
Tab Header
(Horizontal Type)
Board-mounting
Tab Header
(Vertical Type)
SMT Type
Tab Housing
(Panel Type) (Free-hanging Type)
Board-mounting Tab Header
(Horizontal Type) (Vertical Type)
Receptacle Housing
1-178293-
2-178293-
1-178294-
2-178294-
1-178295-
1-178296-
2-178296-
1-178297-
1-178298-
2-178298-
Board-mounting Tab Header
Horizontal Type
1-178313-
2-178313-
1-178314-
2-178314-
1-178315-
1-178316-
2-178316-
1-178317-
1-178318-
2-178318-
Vertical Type
44
Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
D-3000 Series (Continued)
AMP Dynamic Series Connectors
D-3000 Series
D-3100S Standard
1-Row Type (Continued)
Keying
This product (D-3100S) is provided with keying plugs to help prevent misinsertion of contacts. Two types are available: X Type and
YType (Shown below is the mating front of Tab Header).
Applications
Typical Applications for Elevator
X Type
Key Rib
X Keying Mark
Key Rib
Y Keying Mark
Y Type
45
Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
D-3000 Series (Continued)
AMP Dynamic Series Connectors
D-3000 Series
D-3100S Standard
1-Row Type (Continued)
Mating Dimensions
Receptacle Housing
Panel/Free-Hanging Type Horizontal/Vertical Type
No. of
Pos.
2
3
4
5
6
8
10
Part Number Dimensions
AB
——
26.76 16.70
30.57 20.51
34.38 24.32
38.19 28.13
45.81 35.97
53.43 43.37
-178288-3
-178288-4
-178288-5
-178288-6
-178288-7
-178288-8
No. of
Pos.
2
3
4
5
6
8
10
Part Number Dimensions
ABC
*
DEF
——————
40 31 25.57 21.62 14.62 22.6
——————
47 38 33.19 29.24 22.24 30.2
——————
59 50 44.62 40.67 33.67 41.6
67 58 52.24 48.29 41.29 49.2
Panel Type
-178802-3
-178802-5
-178802-7
-178802-8
Free-hanging Type
-177648-3
-177648-5
-177648-7
-177648-8
Tab Housing
Panel Type
Panel Cutout
Free-hanging Type
When mounting panel from the front,
apply clamping torque of less than
49N [11 lbf].
*
Applicable to Free-hanging Type only.
Mating Receptacle Housing
Part Number:
-178288-
Mating Tab Connector
Part Number:
-178802-❏❏-178313-
-177648-thru
-178293-❏❏-178318-
thru
-178298-
46
Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
D-3000 Series (Continued)
AMP Dynamic Series Connectors
D-3000 Series
D-3100S Standard
1-Row Type (Continued)
Board-mounting Tab Header (Horizontal Type)
Board-mounting Tab Header (Vertical Type)
PC Board Layout
Acceptable Board Thickness:
1.6-2.4±0.1
Tube Package Dimensions (Ref.)
PC Board Layout
Acceptable Board Thickness:
1.6-2.4±0.1
Tube Package Dimensions (Ref.)
No. of
Pos.
2
3
4
5
6
8
10
Part Number Dimensions
ABC
———
21.62 15.24 07.62
25.43 19.05 11.43
29.24 22.86 15.24
33.05 26.67 19.05
40.67 34.29 26.67
48.29 41.91 34.29
-178293-
-178294-
-178295-
-178296-
-178297-
-178298-
No. of
Pos.
2
3
4
5
6
8
10
Part Number Dimensions
ABC
——
21.62 13.97 07.62
25.43 17.78 11.43
29.24 21.59 15.24
33.05 25.4019.05
40.67 33.02 26.67
48.29 40.64 34.29
-178313-
-178314-
-178315-
-178316-
-178317-
-178318-
Mating Receptacle Housing
Part Number:
-178288-
Mating Receptacle Housing
Part Number:
-178288-
47
Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
D-3000 Series (Continued)
AMP Dynamic Series Connectors
D-3000 Series
D-3100S Standard
SMT Type
Horizontal/Vertical Type
No. of
Pos.
3
5
8
Keying Receptacle Housing
*
Board-mounting Tab Header
x
x
x
1-178288-3
1-178288-5
1-178288-7
Horizontal Type
1-177662-
1-179188-
Vertical Type
1-177665-
No. of
Pos.
3
5
8
Part Number Dimensions
AB
26.76 16.70
34.38 24.32
45.81 35.97
-178288-3
-178288-5
-178288-7
Appearance Dielectric Withstanding Voltage: 1,500 V (for one minute) Voltage Rating: 250 V
Mating Dimensions
Board-mounting Tab Header
(Horizontal Type) (Vertical Type)
Receptacle Housing
Part Number Chart
Note: Enter the following plating codes in -after Part Numbers:
-2 = 0.38µm thick gold plating
-3 = 0.76µm thick gold plating
Material of Tab Header : P.P.S.
*
D-3100S Series.
Receptacle Housing
Mating Tab Header
Part Number:
-177662-
-177988-
-177665-
48
Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
D-3000 Series (Continued)
AMP Dynamic Series Connectors
D-3000 Series
D-3100S Standard
SMT Type (Continued)
Board-mounting Tab Header (Horizontal Type)
Board-mounting Tab Header (Vertical Type)
PC Board Layout
Tube Package Dimensions (Ref.)
PC Board Layout
Tube Package Dimensions (Ref.)
No. of
Pos.
3
5
8
Part Number Dimensions
AB C D
——
29.24 22.86 15.24 22.24
40.67 34.29 26.67 33.67
-177662-
-179188-
No. of
Pos.
3
5
8
Part Number Dimensions
ABC D
——
29.24 23.95 15.24 22.24
——
-177665-
Mating Receptacle Housing
Part Number:
-178288-
Mating Receptacle Housing
Part Number:
-178288-
49
Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
D-3000 Series (Continued)
AMP Dynamic Series Connectors
D-3000 Series
D-3100D Standard
2-Row Type
Appearance Board mounting pitch: Horizontal Type 150x150mils (3.81x3.81mm) / Vertical Type 150x200mils (3.81x5.08mm)
Dielectric Withstanding Voltage: 1,500V (for one minute)
Voltage Rating: 250 V
Tab Housing
(Panel Type)
Tab Housing
(Free-hanging Type)
Receptacle
Housing
Receptacle
Housing
Receptacle
Housing
Receptacle
Housing
Board-mounting
Tab Header
(Horizontal Type)
Board-mounting
Tab Header
(Vertical Type)
Receptacle Housing
178289-3
178289-4
178289-5
178289-6
178289-7
178289-8
Panel Type
178803-3
178803-5
178803-6
178803-7
178803-8
Free-hanging Type
178964-3
178964-5
178964-6
178964-7
178964-8
Tab Housing
Horizontal Type
178303-
1717412-
178305-
178306-
178307-
178308-
Vertical Type
178323-
178325-
178326-
178327-
178328-
Board-mounting Tab Header
S
L Fitting
No. of
Pos.
4
6
8
10
12
16
20
Note: Enter the following plating codes in -after Part Numbers:
-2 = 0.38µm thick gold plating, -3 = 0.76µm thick gold plating,
-5 = Tin plating
Tab Housing
(Panel Type) (Free-hanging Type)
Board-mounting Tab Header
(Horizontal Type) (Vertical Type)
Receptacle Housing
Part Number Chart
50
Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
D-3000 Series (Continued)
AMP Dynamic Series Connectors
D-3000 Series
D-3100D Standard
2-Row Type (Continued)
Mating Dimensions
Receptacle Housing
Panel/Free-Hanging Type Horizontal/Vertical Type
No. of
Pos.
6
8
10
12
16
20
Receptacle Housing Dimensions
AB
24.36 16.70
28.17 20.51
31.98 24.32
35.09 28.35
42.71 35.97
51.03 43.37
178289-3
178289-4
178289-5
178289-6
178289-7
178289-8
No. of
Pos.
4
6
10
12
16
20
Part Number Dimensions
ABCDE F
————
40 31 25.57 21.62 14.62 22.6
47 38 33.19 29.24 22.24 30.2
51 42 37.00 33.05 26.05 34.0
59 50 44.62 40.67 33.67 41.6
67 58 52.62 48.29 41.29 49.2
Panel Type
178803-3
178803-5
178803-6
178803-7
178803-8
Free-hanging Type
178964-3
178964-5
178964-6
178964-7
178964-8
Tab Housing
Panel Type
Free-hanging Type
When mounting panel from the front,
apply clamping torque of less than
49N [11 lbf].
Panel Cutout
Mating Tab Connector
Part Number:
-178803-1717412-
-178964-178323-
-178303-thru
thru 178328-
-178308-
Mating Receptacle Housing
Part Number:
178289-
51
Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
D-3000 Series (Continued)
AMP Dynamic Series Connectors
D-3000 Series
D-3100D Standard
2-Row Type (Continued)
Board-mounting Tab Header (Horizontal Type)
Board-mounting Tab Header (Vertical Type)
PC Board Layout
Acceptable Board Thickness:
1.6-2.4±0.1
Tube Package Dimensions (Ref.)
PC Board Layout
Acceptable Board Thickness:
1.6-2.4±0.1
Tube Package Dimensions (Ref.)
No. of
Pos.
6
8
10
12
16
20
Part Number Dimensions
ABC
21.62 15.24 07.62
25.43 19.05 11.43
29.24 22.86 15.24
33.05 26.67 19.05
40.67 34.29 26.67
48.29 41.91 34.29
178303-
1717412-
178305-
178306-
178307-
178308-
Solder tine section is 0.64 sq.
No. of
Pos.
6
10
12
16
20
Part Number Dimensions
ABC
21.62 13.97 07.62
29.24 21.59 15.24
33.05 25.4019.05
40.67 33.02 26.67
48.29 40.64 34.29
178323-
178325-
178326-
178327-
178328-
Mating Receptacle
Housing
Part Number:
178289-
Mating Receptacle
Housing
Part Number:
178289-
52
Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
D-3000 Series (Continued)
AMP Dynamic Series Connectors
D-3000 Series
D-3100M Modular Type Appearance Connectors can be used in modular configurations in combination with D-3100S.
Ideally Suited For Allocation of Signal Circuits
Board mounting pitch: Horizontal Type 150x150mils (3.81x3.81mm) /
Vertical Type 150x300mils (3.81x7.62mm)
Dielectric Withstanding Voltage: 1,500V (for one minute)
Voltage Rating: 250 V
Receptacle Housing
(D-3100S = 1-row 3 positions) x2
Receptacle Housing
(D-3100S = 1-row 3 positions) x2
Board-mounting
Tab Header
Horizontal Type
(2-row 6 positions)
Board-mounting Tab Header
Vertical Type (2-row 6 positions)
Receptacle Housing
(2-row 6 positions)
Receptacle Housing
(2-row 6 positions)
Board-mounting Tab Header
(Horizontal Type) (Vertical Type)
Receptacle Housing
Note: Enter the following plating codes in -after Part Numbers:
-2 = 0.38µm thick gold plating
-3 = 0.76µm thick gold plating
-5 = Tin plating
Receptacle Housing
1-178127-6
2-178127-6
3-178127-6
Horizontal Type
1-178137-
2-178137-
3-178137-
Vertical Type
1-178141-
3-178141-
Board-mounting Tab Header
No. of
Pos. Keying
6
XX
YY
XY
Part Number Chart
53
Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
D-3000 Series (Continued)
AMP Dynamic Series Connectors
D-3000 Series
D-3100M Modular Type
(Continued)
Keying
This product (D-3100M) is provided with keying to help prevent mismating of connector halves. Keying is available in three types XX Type,
YY Type and XY Type. (Shown below is the mating surface of Tab Header.)
Table of Mating Combinations
Row B
Row A
Key Rib
XX Type
Key Rib
YY Type
Key Rib
XY Type
Keying Mark Keying Mark Keying Mark
Receptacle Housing
1 Row
3 positions
(D-3100S)
2 Rows
6 positions
X Type
P/N :
1-178288-3
Y Type
P/N :
2-178288-3
XX Type
P/N :
1-178127-6
XX Type
P/N :
2-178127-6
XY Type
P/N :
3-178127-6
Board-mounting Tab Header
Horizontal Type Vertical Type
1 Row
3 positions
(D-3100S)
2 Rows
6 positions
X Type
P/N :
1-178293-
Y Type
P/N :
2-178293-
XX Type
P/N :
1-178137-
YY Type
P/N :
2-178137-
XY Type
P/N :
3-178137-
The housing with asterisk (
*
) same as D-3100S Series.
*
**
1 Row
3 positions
(D-3100S)
2 Rows
6 positions
X Type
P/N :
1-178313-
Y Type
P/N :
2-178313-
XX Type
P/N :
1-178141-
YY Type
XY Type
P/N :
3-178141-
54
Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
D-3000 Series (Continued)
AMP Dynamic Series Connectors
D-3000 Series
D-3100M Modular Type
(Continued)
Mating Dimensions
Receptacle Housing
Horizontal Type (Modular Use) Vertical Type (Modular Use)
No. of
Pos.
6
Part Number Dimensions
AB
24.76 16.7
-178127-6
Notice:
*
Although external or mounting dimensions are described in the catalog, the
specifications are subject to change. When selecting products for your
requirements, please request the appropriate drawings. Product Specifications,
Instruction Sheets, etc., are also available. It is recommended that you request
these documents as well.
Mating Tab Header
Part Number:
-178137-
-178141-
32.4
25.9
18.5
32.4
25.9
18.5
17.0
21.6
28.1
17.0
21.6
28.1
55
Catalog 1242132 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 5-07 unless otherwise specified. reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
D-3000 Series (Continued)
AMP Dynamic Series Connectors
D-3000 Series
D-3100M Modular Type
(Continued)
Board-mounting Tab Header (Horizontal Type)
No. of
Pos.
6
Part Number Dimensions
AB C
21.62 15.24 7.62
-178137-
No. of
Pos.
6
Part Number Dimensions
ABC
21.62 13.97 7.62
-178141-
PC Board Layout
Acceptable Board Thickness:
1.6-2.4±0.1
Tube Package Dimensions (Ref.)
PC Board Layout
Acceptable Board Thickness:
1.6-2.4±0.1
Tube Package Dimensions (Ref.)
Board-mounting Tab Header (Vertical Type)
Mating Receptacle Housing
Part Number:
-178127-
Mating Receptacle Housing
Part Number:
-178127-