ARINC 600 SERIES Rack & Panel Rectangular Connectors High Density and Modularity ARINC 600 Series S REoRH SION V Presentation BUILD THE CONNECTOR THAT MATCHES EXACTLY YOUR REQUIREMENTS High Density * Up to 800 #22 signal contacts * Up to 56 #8 Quadrax or ELIO(R) contacts Modular * Wide range of insulators compliant for all type of technology from signal to power, high speed and fiber optic Rackable * Blind mate, Clearance device for better rackability * Low insertion force Configurable * RoHS Surtec, nickel, alodine * Multiple fixing type * EMI RFI shielding solution * Grounding options * Up to 100A power capabilty * Filtering solutions Easy Repairable * Front and rear release removable contacts for a easy intergration with Printed Card Board, flex circuit or cabled harnesses. Contents Overview Typical applications .......................................... Features & Benefits .......................................... A wide product range ...................................... Worldwide sales network ................................. How to build an ARINC 600 ............................. A global offer with SUNBANK ......................... Insert layouts .................................................... Shell types and cavities overview ..................... Insert layouts matrix ......................................... Contacts overview ............................................ 6 7 8 8 9 9 10 11 12 13 Product Series Technical features ............................................. Ordering information ....................................... Sealing level ..................................................... Plating & Grounding ........................................ Dimensions ....................................................... Contacts release & Mounting style .................. 16 17 17 18 19 22 Inserts arrangement code ................................ Polarization code .............................................. Packaging code ................................................ Cost effective version ....................................... 23 24 25 26 Common Section Crimp contacts ................................................. PC tail contacts ................................................. Wire wrap contacts ........................................... Quadrax contats ............................................... ELIO(R) fiber optic contacts ................................ Tooling .............................................................. Accessories and Backshells .............................. 30 33 34 35 35 36 38 Range Extension Custom product ............................................... microComp(R) Series .......................................... Nafi 1 & 2 Series ............................................... D-Subminiature Series ...................................... Box mount interconnect solutions .................... 44 44 45 45 46 3 ARINC 600 SERIES (c) 2015 SOURIAU - SOURIAU is a registratred trademark ARINC 600 Series Overview Typical applications ................................................................................................ 6 Features & Benefits ................................................................................................ 7 A wide product range ............................................................................................. 8 Worldwide sales network ........................................................................................ 8 How to build an ARINC 600 .................................................................................... 9 A global offer with SUNBANK ................................................................................ 9 Insert layouts ........................................................................................................... 10 Shell types and cavity overview .............................................................................. 11 Insert layouts matrix, Contact release/sealing compatibility ................................... 12 Contacts overview .................................................................................................. 13 ARINC 600 Series | Overview Landing Gear Management Courtesy of NORD-MICRO (c) Mario Beauregard / Fotolia Cockpit Display Units Picture All Rights Reserved Picture All Rights Reserved Typical applications Cabin: IFE & Air Conditioning Avionic Bay/Data Acquisition We Connect THE HEART Engine Management System (c) Alexandr Mitiuc / Fotolia (c) Icholakov / Fotolia of your Avionic Bay Cockpit 6 ARINC 600 Series | Overview Features & Benefits Rackable Solution & Easy Maintenance TIME SAVING Blind mate, clearance device for better rackability. Low insertion force. Front and rear release removable contacts. Modular Solution MAKE IT YOURS WEIGHT & SPACE SAVING A wide range of insulators compliant for all types of technologies: signal, power, high speed and fiber optic. Compliant for PCB, flex circuit and harness implementation. High Density Solution Up to 800 #22 signal contacts. Up to 56 #8 quadrax contacts. Configurable Solution COST SAVING Cost effective option with no removable contacts. Contacts number to match your need. 7 ARINC 600 Series | Overview A wide product range 3 shell sizes, 3 platings l ti Shells & Layouts Shell sizes 1, 2 and 3 Equipment Receptacle and Rack Plug More than 30 insert layouts available Plating Surtec, Alodine and Nickel A Full Many Contacts Offer Off Options High Density Up to 800 signal contacts in the same shell Versatility Coax, Triax, Twinax and Power Contacts Make it Yours! Sealed and Unsealed version Multiple Polarizing positions Grounding options Cost Effective version Harpooned contacts High Speed Data Quadrax and Fiber Optic Worldwide sales network SOURIAU is recognized as one of the top international manufacturers of connectors for harsh environment and is continuously strengthening its leading position through its solid structure as an international group. Today the SOURIAU group has a strong worldwide global presence on 4 continents. Our international presence is reinforced by franchised and value added distributors in many countries. We also rely upon an extensive network of distributors and resellers worldwide. This coverage, together with a strong commitment towards service, ensures rapid responses to the specific needs of our customers. 8 SOURIAU Operations & Sales Offices Franchised & Value Added Distributors ARINC 600 Series | Overview How to build an ARINC 600 For a new project, gather all informations: 1 Sealing level & plating 2 Shell size 3 Shell type 4 Contact mounting & release 5 Mounting style 6 Inserts C & F 7 Contact type 8 Inserts A, B, D & E 9 Polarization code 10 Packaging code = Your Connector! Match perfectly your box connection needs. A global offer with SUNBANK SOURIAU in partnership with SUNBANK can offer dedicated ARINC 600 Series backshells for a global offer solution. Please see pages 39 to 41 for available configurations. Based in California since 1958, and with a firm presence in aerospace and military markets, SUNBANK is the world's second-largest producer of accessories for electrical wiring harness connectors and conduits. For more information about SUNBANK please visit our website: www.sunbankcorp.com 9 ARINC 600 Series | Overview Insert layouts Shell size 1 Cavity A & B Cavity C 60 pts 5W2 Dummy Insert 60 #22 Dummy Insert 2 #16 1 #12 2 #5 S P C Shell size 2 & 3 Cavity A, B, D & E 150 pts 126 pts 121 pts 118Q2 71 pts 150 #22 120 #22 6 #16 110 #22 6 #20 5 #16 118 #22 2 #8 70 #22 1 #1 S S S P S P Q E S C 71 pts rev. 60 pts 47T2 28 pts 24 pts 70 #22 1 #1 60 #20 47 #20 2 #8 10 #22 10 #16 8 #8 24 #12 P C P S P T P T C12T6 Q11 Q11 mixte Q10 TCAS 12 #12 6 #8 11 #8 11 #8 10 #8 4 #1 Q E C T C2 C2 rev. 2#1 2#1 Q E Q E Dummy Insert Harpooned Contact 150pts NEW C Contact types: 10 S S C S Signal P Power C Coax T Triax Q Quadrax or Twinax E ELIO(R) Fiber Optic C ARINC 600 Series | Overview Shell size 2 & 3 Cavity C & F 100 pts 85 pts 68Q2 62Q2 62T2 100 #22 80 #22 4 #20 1 #16 68 #22 2 #8 60 #22 2 #16 2 #8 60 #22 2 #16 2 #8 S S P Q E S Q E S P S P T 59 pts 34 pts 20T4 20Q4 11C2 50 #22 5 #16 4 #12 24 #20 10 #16 20 #20 4 #8 20 #20 4 #8 4 #20 3 #16 4 #12 2 #5 NEW S P P P 11Q2 11T2 Q6 4 #20 3 #16 4 #12 2 #8 4 #20 3 #16 4 #12 2 #8 6 #8 Q E P Contact types: S P Signal P Power Coax P C Dummy Insert Harpooned Contact 100pts NEW Q E T C Q E P T T Triax Q S Quadrax or Twinax E ELIO(R) Fiber Optic Shell types and cavity overview Shell size 1 Shell size 2 Cavity positio n Cavity positio n Cavity positio n A B A B DA E B C C F C Plug Receptacl e Shell size 3 Plug Receptacl e Plug Receptacl e 11 ARINC 600 Series | Overview Insert layouts matrix Insert 60 pts 5W2 Shell Contacts Cavity size type 1 A, B S C P C Contact release/Sealing compatibility Sealed (see p.17 and 18) Number of cavities #22 #20 #16 #12 #8(5) #5 #1 60 2 1 2 rear release crimp cts rear release crimp cts rear release crimp cts front release PC tail cts rear release crimp cts OK OK OK OK OK OK OK OK Consult us OK OK OK OK OK OK S 150 126 pts S P 120 121 pts S P 110 118Q2 S Q E 118 71 pts S C 70 1 71 pts rev. S C 70 1 OK 60 pts P 60 OK P T 47 2 OK 8 OK OK 47T2 A, B, D, E (1) 28 pts S P T 6 OK OK OK Consult us OK 5 Consult us OK Consult us OK OK Consult us OK OK OK OK OK OK OK OK OK OK OK Consult us OK OK OK OK OK OK OK Consult us OK OK OK Consult us OK OK OK Consult us OK 2 10 Plug Plug 150 pts 6 Unsealed (see p.17 and 18) Receptacle Receptacle 10 P 24 C12T6 C T 12 6 OK OK OK Consult us OK Q11 Q E 11 Consult us OK OK OK OK Q11 mixte(2) Q E 11 N/A Consult us OK (2) OK (2) Consult us Q10 Q E 10 Consult us Consult us OK OK OK TCAS C 4 Consult us Consult us OK Consult us OK C2 C 2 Consult us Consult us OK Consult us OK C 2 Consult us Consult us OK N/A OK OK OK OK OK OK 24 pts C2 rev. 2&3 S 100 S P 80 68Q2 S Q E 68 62Q2 S P Q E 60 2 62T2 S P T 60 62T2S mixte(4) S P T 60 S P 50 100 pts (3) 85 pts 59 pts 34 pts C, F 4 1 Consult us OK OK OK OK 2 Consult us Consult us Consult us OK OK 2 Consult us Consult us Consult us OK OK 2 2 Consult us OK OK Consult us OK 2 2 N/A Consult us OK (4) OK (4) Consult us Consult us Consult us Consult us OK OK OK OK OK OK OK 5 P 24 4 10 20T4 P T 20 4 OK OK OK Consult us OK 20Q4 P Q E 20 4 Consult us Consult us Consult us Consult us OK 11C2 P C 4 3 4 11Q2 P Q E 4 3 4 2 11T2 P T 4 3 4 2 OK Q6 Q E 6 Consult us T6 T 6 OK OK 2 OK OK OK OK OK Consult us OK Consult us OK OK OK OK Consult us OK Consult us OK OK OK OK OK OK (1) Triax #8 & #16 cavities (38999) specifics 5 rear & 6 front or 6 rear & 5 front #20 and #16 always rear release (4) Triax rear and other contacts front release (5) Quadrax #8 or Optical way (2) (3) Contact types: 12 S Signal P Power C Coax T Triax Q Quadrax or Twinax E ELIO(R) Fiber Optic ARINC 600 Series | Overview Contacts overview Crimped contacts PC tail contacts S * Signal #22 Standard, Standard with selective plating, Chromel, Alumel P * Power #20, #16, #12 Standard and small barrel C * Coax #8, #5, #1 Cable #8 RG 400 / U T Q Cable #5 RG 58 C/U RG 142 B/U RG 141 A/U RG 174 A/U RG 178 B/U RG 180 B/U RG 188 A/U RG 195 A/U RG 196 A/U RG 233 / U RG 316 / U RG 400 / BU KX 21A KX 22A KX 23 5021K1011 NSA 935359 WB Cable #1 RG 141 A/U RG 142 B/U KX 23 RG 165 / U RG 214 / U RG 225 / U RG 393 / U Ficela 1703/3 Filotex 50MTKT RG 400 / BU Cable #1 for TCAS Filotex E0406WD Filotex 50MFCFB GORESW39214 S P * Signal #22 and Power #20, #16, #12, #8 0.15 inch (3.81 mm) 0.25 inch (6.35 mm) 0.375 inch (9.52 mm) 0.5 inch (12.7 mm) Gold or tin plated T * Triax #8 With PC tail L = 0.25 inch (6.35 mm) Q * Quadrax #8 With PC tail L = 0.25 inch (6.35 mm) Gold or tin plated E * ELIO(R) fiber optic with #8 adaptor * Wire wrap #22 0.25 inch (6.35 mm) 0.375 inch (9.52 mm) 0.5 inch (12.7 mm) * Triax #8 For cable EN3375-004, MIL-C-17176 * Cavity reducer #5 to #12, rear and front release #8 to #12, rear release #8 to #16, rear release * Filler plug for sealed version only #22, #20, #16, #12, #8 and #5 available * Quadrax #8 and Twinax #8 * Dummy contact for all sizes Contact types: S Signal P Power C Coax T Triax Q Quadrax or Twinax E ELIO(R) Fiber Optic 13 ARINC 600 SERIES (c) 2015 SOURIAU - SOURIAU is a registratred trademark ARINC 600 Series Product Series Technical features ................................................................................................... 16 Ordering information .............................................................................................. 17 Sealing level ............................................................................................................ 17 Plating & Grounding ............................................................................................... 18 Dimensions - Shell sizes 1, 2 & 3 ............................................................................ 19 Contacts release ..................................................................................................... 22 Mounting style ........................................................................................................ 22 Inserts arrangement code ....................................................................................... 23 Polarization code .................................................................................................... 24 Packaging code ...................................................................................................... 25 Cost effective version ............................................................................................. 26 ARINC 600 Series | Standard Version Description * High performance avionic rack equipment rectangular connectors compliant with ARINC 600 specifications * Rack and panel connector * High density up to 800 signal contacts * Low insertion force contact design (tapered pin, LIF socket) * Sealed and unsealed versions * Multiple polarizing positions * Field replaceable inserts * Choice of front and rear removable contacts * Signal, power, coaxial, twinax, quadrax and optical fiber contacts Technical features Mechanical Electrical * Shell: Aluminum alloy to QQ-A-591 * Dielectric withstanding voltage: Sea level: 1 500 Vrms 15 000 m: 500 Vrms * Shell plating: Surtec, RoHS Nickel, RoHS Alodine 1200 passivation to MIL-C 5541 class 1 * Insulator: Epoxy resin thermoset Thermoplastic * Seals and grommets: Fluorined silicon compliant to MIL-R-25988 * Voltage rating: 500 Vac Max 125 Vac at 21 000 m * Insulation resistance: 5000 M * Current ratings, continuous: Contact 22 * Contact: Copper alloy to QQ-B-626 20 * Contact plating: Gold plated compliant to MIL-G-45204 over nickel to QQ-N-290 * Endurance: 500 mating cycles * Insertion and extraction forces max: Shell size 1: 120N (27 lbs) Shell size 2: 267N (60 lbs) Shell size 3: 467N (105 lbs) * Dynamic shock: 3 impacts of 50 g in all axis, duration 11s (half wave) to MIL-STD-202 method 213 * Vibration: 8 hours in each axis Random at 16.4 g Rms from 50 to 2000 Hz MIL-STD-1344 A method 2005-1 16 16 12 Wire gauge 22 24 26 20 22 24 16 12 Current Voltage drop (A) max (mV)* 5 40 3 30 2 25 7.5 55 3 40 5 30 13 50 23 45 * Triaxial contact size 8 Bandwidth: 0-20 MHz Voltage rating: 500 Vac max 125 Vac at 21 000 m Voltage drop: Inner & middle contact 55 mV under 1A Outer contact 75 mV under 12A * Optical ELIO(R) Contact ARINC 600 connector can integrate ELIO(R) fiber optic contacts in #8 quadrax cavities with the addition of ELIO(R) #8 adaptor Insertion loss: 0.3 dB per contact Possibility to mix optical and electrical signals in the same insert Flight proven at -65C +125C Designed to comply with ELIO(R) contact optical performances Environmental * measured over a conductor length of 150 mm * Temperature rating: -65C to +125C * Quadrax contact size 8 Contact resistance (low level): initial 15 M, after tests 30 M Voltage rating: 500 Vac max 125 Vac at 21 000 m Insulation resistance: at ambient temperature > 5000 M at high temperature > 1000 M Characteristic impedance: 100 at 100MHz Attenuation < 0.3 dB at 100 MHz typical per contact pair Contact to shell continuity * Fluid resistance: Hydraulic to MIL-H 5606 Lubricating to MIL-L 23699 Isopropyl alcohol * Resistance to salt spray: 48 hours (MIL-STD-202 method 101 or MIL-STD-1344 method 1001) * Sealing: Environment resistant (sealed version) ARINC 600 Series | Standard Version Ordering information BUILD YOUR OWN CONNECTOR IN 10 STEPS! SOURIAU part number Basic Series SB6 1 2 3 4 5 6 7 8 9 10 5 2 F K 13 W2 S 00 01 UD Sealing Level & Plating 5: Sealed (surtec plated) 4: Unsealed (surtec plated) More information & other configuration: see pages 17 and 18 Shell Size: 1, 2, 3 Drawings and panel cut out: see pages 19 to 21 Shell Type F: Equipment receptacle M: Rack plug Drawings: see pages 19 to 21 Contact Mounting & Release More information and coding: see page 22 Mounting Style More information and coding: see page 22 Inserts Arrangement Code - Cavities C and F (2 digits) Insert layouts: see pages 10 to 12. Coding: see page 23 Contact Type P: Pin signal contact #22 (rack plug) S: Socket signal contact #22 (equipment receptacle) More information: see pages 30 to 35 Rack plug Equipment receptacle Signal contacts Pin (male) Socket (female) Power, Quadrax, Coax, Triax contacts Socket (female) Pin (male) Inserts Arrangement Code - Cavities A, B, D and E (2 digits) Insert layouts: see pages 10 to 12. Coding: see page 23 Polarization Code 00: Rack plug and Equipment receptacle = polarizing eyes delivered unmounted 01 to M6: Rack plug and Equipment receptacle = location of polarizing eyes delivered mounted Coding: see page 24 Packaging Code 1st letter: signal and power contacts 2nd letter: twinax, triax, coaxial and quadrax contacts Coding: see page 25 For any other requirement, please consult us. Sealing level - Digit n 1 Compound (step 1 - see table next page) O-Ring Grommet for plug only * Allows to seal the insert * Sealing from rear to front of connector * Fluorined silicon compliant to MIL-R-25988 * Interfacial sealing between receptacle and plug when mated * Fluorined silicon compliant to MIL-R-25988 * Sealing on cable, only available for crimp contact 17 ARINC 600 Series | Standard Version Plating & Grounding - Digit n 1 Surtec RoHS NEW (step 2 - see table below) , and Alodine plating Nickel RoHS Standard polarization or or Ground finger Ground blade Standard polarization * Without specific grounding * Cost effective solution * Connection is ensured by a cable on the equipment * Available in shell sizes 1, 2 & 3 * Sealed and unsealed versions * Cost effective solution * Enables continuity between plug and receptacle * Available in shell sizes 2 & 3 * Sealed and unsealed versions * Ground spring mandatory on the plug * Best continuity performance * Available in shell sizes 2 & 3 * Sealed and unsealed versions Select your sealing (step 1) Choose your sealing features (step 1) Choose your grounding option (step 2) Get your digit n 1 Select your plating (step 2) RoHS Surtec YES* OK 5 YES OK N OK 1 OK 9 NEW Nickel Compound O-ring for plug only Grommet Standard polarization Ground finger Ground blade SOURIAU best choice for New projects or retrofit Best continuity performances Unsealed OK Alodine No Maintenance OK OK OK NEW Surtec OK OK D OK 4 YES* OK Nickel 6 OK OK G YES OK OK OK OK P OK OK OK OK 0 OK OK 2 OK OK 3 OK Sealed Alodine OK No OK OK OK OK A OK OK C OK OK H OK OK * Please confirm with us configuration available depending of mounting style. For other specification, please consult us. 18 B L New projects or retrofit Best continuity performances Maintenance ARINC 600 Series | Standard Version Dimensions shell size 1 - Shell size digit n 2 & Shell type digit n 3 Rack Plug (M) (mm/inch) 16.51 .650 35.61 Max 1.402 Max 4.85/4.80 .191/.189 4.78/4.67 .188/.184 30.23/29.97 1.190/1.180 O3.84/3.68 O.151/.145 O4.57/4.22 O.180/.166 161.29 6.350 175 Mini 6.890 Mini 166.22/165.71 6.544/6.524 4.78/4.67 .188/.184 9.65 .380 9.78/9.53 .385/.375 14.10/13.59 .555/.535 5.21/4.95 .205/.195 9.78/9.27 .395/.365 1.65/1.40 .065/.055 16.64/16.38 .665/.645 R3 R.1 .05 20 Ma Ma x x 3.43/3.18 .135/.125 64.01/63.50 2.520/2.500 Six threaded insert for screw 167.00/165.50 6.575/6.555 Front face 161.42/161.13 6.355/6.345 177.67/176.91 6.995/6.965 R0 R. .76 03 2 0 Ma M ax x 27.99 Max 1.102 Max 28.19/27.69 1.110/1.090 3.30/3.05 .130/.120 Rear face 5.207 .205 29.21 Mini 1.150 Mini Front face Panel cut out Equipment Receptacle (F) (mm/inch) 39.50 Max 1.555 Max 38.89 Max 1.531 Max 31.01 Max 1.221 Max 4.78/4.67 .188/.184 16.51 .650 25.65/25.15 1.010/0.990 4.78/4.67 .188/.184 1.65/1.40 .065/.055 4.85/4.80 .991/.990 174.50 Mini 6.870 Mini 161.29 6.350 146.69/146.43 5.775/5.765 Front face 160.27/159.77 6.310/6.290 152.53/152.27 6.005/5.995 161.42/161.18 6.355/6.345 189.36/188.60 7.455/7.425 O3.18/2.92 O.125/.115 R7 R.2 .29 M 87 a Ma x x 6.10 Max .240 Max O3.84/3.68 O.151/.145 Front face 33.45 Max 1.317 Max 35.89/35.38 1.413/1.393 23.11/22.61 .910/.890 Rear face 23.62 Mini .930 Mini 9.14 .360 3.30/3.05 .130/.120 21.59/21.34 .850/.840 R3.0 R.9 5 Ma x 30 Ma x 44.58/44.32 1.755/1.745 13.59/13.08 .535/.515 9.78/9.27 .385/.365 2.92/2.67 .115/.105 9.27/9.07 .365/.355 4.78/4.67 .188/.184 16.64/16.38 .655/.645 52.96/52.71 2.085/2.075 10 Screw M2.5 5.207 .205 Panel cut out Note: All dimensions are in millimeters/inches (mm/inch) 19 ARINC 600 Series | Standard Version Dimensions shell size 2 - Shell size digit n 2 & Shell type digit n 3 Rack Plug (M) (mm/inch) 36.22 1.426 35.61 Max 1.402 Max 30.23/29.97 1.190/1.180 4.78/4.67 .188/.184 27.99 Max 1.102 Max 1.65/1.40 .065/.056 Rear face 161.29 6.350 175 Mini 6.890 Mini 161.42/161.18 6.355/6.345 16.64/16.38 .655/.645 36.36/36.09 1.431/1.421 R3 R. .05 12 M 0 M ax ax 4.85/4.80 .191/.189 9.65 .380 3.30/3.05 .130/.120 7.44/7.19 .293/.283 3.15/3.05 .124/.120 45.97/45.47 .1.810/1.790 9.78/9.53 .385/.375 3.43/3.18 .135/.125 54.23/53.98 2.135/2.125 166.22/165.71 6.544/6.524 Front face 169.24/168.99 6.663/6.653 5.87/5.61 .231/.221 6.32/6.22 .249/.245 177.67/176.91 6.995/6.965 R R. 0.76 03 5 0 M M ax ax O3.84/3.68 O.151/.145 O4.57/4.22 O.180/.166 16.51 .650 5.207 .205 46.99 Mini 1.850 Mini Front face Panel cut out Equipment Receptacle (F) (mm/inch) 36.22 1.426 16.51 .650 38.89 Max 1.531 Max 31.01 Max 1.221 Max O4.57/4.22 O.180/.166 O3.84/3.68 O.151/.145 Note: All dimensions are in millimeters/inches (mm/inch) 45.97/45.47 1.810/1.790 Rear face 38.86 Mini 1.530 Mini 54.10 2.130 161.29 6.350 174.5 Mini 6.870 Mini 4.85/4.80 .191/.189 9.14 .360 33.45 Max 1.317 Max 1.65/1.40 .065/.055 3.30/3.05 .130/.120 2.92/2.67 .115/.105 6.93/6.68 .273/.283 70.61 Max 2.780 Max 55.88 Mini 2.200 Mini 6.10 Max .240 Max 11.68/11.43 .460/.450 16.64/16.38 .655/.645 Front face 20 166.22/165.71 6.544/6.524 Front face 161.42/161.12 6.355/6.345 9.27/9.02 .365/.355 36.35/36.09 1.431/1.421 6.60/5.84 .260/.230 ax M ax 5 .0 M R3 .120 R 54.23/53.98 2.135/2.125 177.16/176.40 6.975/6.945 R7.2 R.1 9 Ma 80 Ma x x 4.78/4.67 .188/.184 Panel cut out 5.207 .205 ARINC 600 Series | Standard Version Dimensions shell size 3 - Shell size digit n 2 & Shell type digit n 3 Rack Plug (M) (mm/inch) 73.3 2.886 35.61 Max 1.402 Max 83.19/82.42 3.275/3.245 49.66/49.40 1.955/1.945 73.43/73.18 2.891/2.881 16.64/16.38 .655/.645 49.53 1.950 16.51 .650 O4.57/4.22 O.180/.166 4.78/4.67 .188/.184 27.99 Max 1.102 Max 30.23/29.97 1.190/1.180 3.30/3.05 .130/.120 Rear face 161.29 6.350 O3.84/3.68 O.151/.145 4.85/4.80 .191/.189 5.207 .205 9.65 .380 1.65/1.40 .065/.056 7.44/7.19 .293/.283 3.15/3.05 .124/.120 5.87/5.61 .231/.221 6.32/6.22 .249/.245 9.78/9.53 .385/.375 3.45/3.18 .135/.125 54.23/53.98 2.135/2.125 R3 R. .05 12 M 0 M ax ax 175 Mini 6.890 Mini 166.22/165.71 6.544/6.524 Front face 177.67/176.91 6.995/6.965 161.54/161.04 6.360/6.340 169.24/168.99 6.663/6.653 ax M x 62 a .7 M R0 .030 R 84.07 Mini 3.310 Mini Front face Panel cut out Equipment Receptacle (F) (mm/inch) 38.89 Max 1.531 Max 31.01 Max 1.221 Max O3.84/3.68 O.151/.145 4.78/4.67 .188/.184 ax M ax 9 .2 M R7 180 R. 70.61 Max 2.780 Max 55.88 Mini 2.200 Mini 6.93/6.68 .273/.283 2.92/2.67 .115/.105 11.68/11.43 .460/.450 4.78/4.67 .188/.184 Rear face 161.29 6.350 54.10 2.130 174.5 Mini 6.870 Mini 166.22/165.71 6.544/6.524 Front face 177.16/176.40 6.975/6.945 161.42/161.12 6.355/6.345 54.23/53.98 2.135/2.125 9.27/9.02 .365/.355 Front face 33.45 Max 1.317 Max 1.65/1.40 .065/.055 3.30/3.05 .130/.120 ax M ax 5 .0 0 M R3 .12 R 83.19/82.42 3.275/3.245 24.38/23.62 .960/.930 4.85/4.80 .191/.189 76.2 Mini 3.00 Mini 9.14 .360 73.43/73.18 2.891/2.881 49.66/49.40 1.955/1.945 6.10 .240 16.64/16.38 .655/.645 73.3 2.886 49.53 1.950 16.51 .650 5.207 .205 Panel cut out Note: All dimensions are in millimeters/inches (mm/inch) 21 ARINC 600 Series | Standard Version Contacts release - Digit n 4 Equipment receptacle Rack plug Front Release: PC Tail contacts * Only receptacles are used with PC board with PC tail contacts or mix PC tail and crimped contacts * Possibility to mix rear & front release inserts within the same receptacle Rear Release: Crimped contacts & ELIO(R) fiber optic contacts Rear Release: Crimped contacts & ELIO(R) fiber optic contacts Digit n 4 Contact release configuration G Rear release signal and power contacts H Front release signal contacts (PC Tail and wire wrap terminations for receptacle) and rear release power contacts J Mix of front and rear release contacts (consult us) K Front release signal contacts (PC Tail and wire wrap terminations for receptacle) and power contacts X Non removable contacts for insert 100 and/or 150 points. Other contacts are front release (only for receptacles) Y Non removable signal contact for insert 100 and 150 points. Front release for other signal contacts. Rear release for power contacts (only for receptacles) Z Mix of non-removable contact for insert 100 and 150 points, and front and rear release contacts (only for receptacles) - consult us Mounting style - Digit n 5 Standard mounting Mounting style Digit n 5 Self-locking threaded inserts Configuration Standard mounting 05 Standard mounting shell size 1 13 Standard mounting shell size 2 & 3 FL Float mounting, 6-32 eyelet (quantity 4) Float mounting FN Float mounting, 6-32 self-locking threaded inserts (quantity 4) FT Float mounting, 4-40 (quantity 4) Self-locking threaded inserts 22 Float mounting FS Float mounting, 4-40 self-locking threaded inserts (quantity 4) M3 M3 self-locking inserts, shells size 2 & 3 (quantity: 2) N3 M3 self-locking inserts in all holes shells size 1, 2 & 3 LN 6-32 self-locking threaded inserts (see table beside) SL 4-40 self-locking threaded inserts (see table beside) TL 4-40 self-locking threaded inserts in all holes TN 6-32 self-locking threaded inserts in all holes Configurations LN and SL Numbers of self-locking threaded inserts Shell type and size Numbers of self-locking threaded inserts Receptacle Plug 1 2 3 1 2 3 4 6 10 4 4 8 For other mounting styles, please consult us. ARINC 600 Series | Standard Version Inserts arrangement code Cavities C and F - Digit n 6 Shell Size Digit 1 W2 1, 2 &3 2&3 3 6 Cavity C Cavity F Cavities A, B, D and E - Digit n 8 Shell Size 5W2 Digit Cavity A Cavity B 60 pts 60 pts E2 60 pts E3 Empty L2 60 pts 8 00 Shell Size Digit Cavity A Cavity B Cavity D Cavity E 00 150 pts 150 pts 150 pts 150 pts Empty 01 71 pts 71 pts 71 pts 71 pts 60 pts H3 28 pts 150 pts 28 pts 150 pts D.I. HQ 28 pts 28 pts 28 pts 28 pts 150 pts 8 01 D.I. D.I. 07 D.I. (a) D.I. (a) K4 Empty Empty 08 D.I. (n) D.I. (n) L3 D.I. 60 pts L3 D.I. 150 pts 150 pts 34 34 pts 34 pts E1 Empty Empty QA Q11 Q11 Q11 Q11 A6 85 pts 85 pts HY D.I. D.I. QB 150 pts Q11 150 pts Q11 1 1&2 2&3 K1 100 pts 100 pts 02 150 pts 71 pts QD Q11 D.I. Q11 D.I. Q1 68Q2 68Q2 03 71 pts 150 pts QE Q11 150 pts Q11 150 pts Q3 11Q2 11Q2 04 Empty 71 pts QJ 118Q2 118Q2 118Q2 118Q2 Q4 62Q2 62Q2 07 D.I. 71 pts QL Q10 150 pts Q10 150 pts Q6 Q6 Q6 60 60 pts 60 pts QR 150 pts 118Q2 150 pts 118Q2 Q9 20Q4 20Q4 B2 121 pts 121 pts 05 C2 C2 Empty 150 pts T8 20T4 20T4 E2 150 pts Empty 09 150 pts 150 pts 150 pts 71 pts T9 62T2 62T2 E3 Empty 150 pts 78 TCAS TCAS D.I. 150 pts W2 11C2 11C2 E5 Empty 28 pts E7 C2 C2 C2 150 pts 02 11C2 D.I. E6 C2 71 pts rev. HA 150 pts 150 pts 150 pts 28 pts 03 D.I. 11C2 H4 71 pts 28 pts HB 150 pts 150 pts 28 pts 150 pts A2 11C2 Empty H5 28 pts D.I. HC 150 pts 150 pts 28 pts 28 pts A8 85 pts D.I. 150 pts K2 11C2 100 pts K3 100 pts 11C2 Q2 100 pts Q8 68Q2 QA 34 pts R1 R2 K2 126 126 HD 150 pts 28 pts 150 pts K3 150 pts 126 HE 150 pts 28 pts 150 pts 28 pts K4 126 150 pts HF 150 pts 28 pts 28 pts 150 pts 68Q2 L2 150 pts D.I. HG 150 pts 28 pts 28 pts 28 pts 85 pts QF D.I. Q11 HH 28 pts 150 pts 150 pts 150 pts Q6 QM D.I. 118Q2 HJ 28 pts 150 pts 150 pts 28 pts 11Q2 68Q2 QN 71 pts 118Q2 HL 28 pts 150 pts 28 pts 28 pts 11Q2 100 pts QV Q11 Empty HM 28 pts 28 pts 150 pts 150 pts R3 11Q2 Empty T3 TCAS TCAS sealed HN 28 pts 28 pts 150 pts 28 pts R4 68Q2 11Q2 T4 TCAS 150 pts HP 28 pts 28 pts 28 pts 150 pts T5 150 pts TCAS HR 28 pts 150 pts 28 pts D.I. T7 C12T6 150 pts HS Empty Empty D.I. 150 pts T8 TCAS 118Q2 HV 150 pts 150 pts D.I. D.I. T9 TCAS 118T2 HX D.I. D.I. D.I. 28 pts HY D.I. D.I. D.I. D.I. 2 D.I.: Dummy insert polyamide D.I. (a): Dummy insert alodine D.I. (n): Dummy insert nickel See page 38 for more information. For other inserts arrangement code, please consult us. See pages 17 and 30 to 35 for contacts information and get your digit n 7 3 HZ D.I. 150 pts 28 pts 28 pts QC TCAS TCAS 118Q2 118Q2 QG 150 pts 71 pts 150 pts Q11 QH Q11 Q11 150 pts Q11 QK Q11 Q11 Q11 150 pts QT Q11 Q11 150 pts 150 pts QU Q11 150 pts 150 pts 150 pts QW 24 pts Q10 60 pts Q10 QX Empty 150 pts Empty Q11 T6 TCAS TCAS 150 pts 150 pts 23 ARINC 600 Series | Standard Version Polarization code - Digit n 9 Polarizing post Equipment receptacle Location of polarizing keys (view of engaging face) Left hand key Center key 1 2 3 4 5 6 Right hand key 24 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 2 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 G2 G3 G4 G5 G6 G7 G8 G9 H0 H1 H2 H3 H4 H5 H6 H7 H8 H9 J0 J1 J2 J3 J4 J5 J6 J7 J8 J9 K0 K1 K2 K3 K4 K5 K6 K7 K8 K9 L0 L1 L2 L3 L4 L5 L6 L7 L8 L9 M0 M1 M2 M3 M4 M5 M6 Right post 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 Center post 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 Left post 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 Right key 9 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 Plug Left key A8 A9 B0 B1 B2 B3 B4 B5 B6 B7 B8 B9 C0 C1 C2 C3 C4 C5 C6 C7 C8 C9 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 E0 E1 E2 E3 E4 E5 E6 E7 E8 E9 F0 F1 F2 F3 F4 F5 F6 F7 F8 F9 G0 G1 Receptacle Center key 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 Normalized 5 4 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 Right post 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Center post 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 Code Left post 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 Plug Right key 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Receptacle Polarizing post - Rack plug Center key 9 6 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 Key Left key 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 A0 A1 A2 A3 A4 A5 A6 A7 SOURIAU 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 Normalized 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 Right post 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Center post 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 Left post Normalized 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 Code Right key Right post 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Plug Center key Center post 9 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 Receptacle Left key Left post SOURIAU Code Right key 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 Plug Center key 9 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 Receptacle Left key Normalized SOURIAU Code Key SOURIAU Black area represents key position 6 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 5 4 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 ARINC 600 Series | Standard Version Packaging code - 1 st letter + 2nd letter = Digit n 10 Packaging code not applicable to connectors where no contacts are specified. Do not use the suffix L (1st letter) and N (2nd letter) together. Delivery conditions of Signal and Power contacts - Digit n 10 Contact type Signal contacts Delivered without contacts Crimp contacts only Delivered with contacts (1st letter - see table below) Power contacts PC Tail length (mm/inch) PC Tail plating Delivered without contacts N/A N/A L Delivered with contacts N/A N/A N Delivered with contacts N/A N/A A Delivered without contacts N/A N/A B 3.81/0.125 Mix PC Tail + Crimp contacts Delivered with PC Tail contacts Delivered with crimp contacts Delivered with contacts Delivered without contacts Delivered with contacts PC Tail contacts only 6.35/0.25 Delivered with contacts Delivered without contacts Delivered with contacts Delivered with contacts Delivered without contacts Delivered with contacts Delivered with contacts Delivered with contacts Delivered without contacts 1st letter Tin plated I Tin plated 3 Gold plated E 9.52/0.375 Tin plated P 3.81/0.125 Gold plated G Tin plated H 6.35/0.25 Gold plated Y Tin plated 5 9.52/0.375 Gold plated R Tin plated 4 Tin plated 2 Gold plated X 12.7/0.5 Delivery conditions of #5 Coax, #1 Coax and #8 Quadrax contacts - Digit n 10 (2nd letter - see table below) #5 Coax contacts #1 Coax contacts 2nd letter Delivered with #5 coax for RG 58 C/U cable Delivered with #1 coax for RG165/U and RG 225/U cable A Delivered with #5 coax for 5021K1011 cable Delivered with #1 coax for RG 393/U cable Delivered with #5 coax for 5021K1011 cable F D Delivered with #5 coax for RG 316 cable J Delivered with #5 coax for KX23 cable K Delivered with #5 coax for RG 58C/U cable Delivered without contacts Delivered with #5 to #12 cavity reducer M I Delivered with #5 dummy contacts H N Delivered without contacts Delivered with #1 TCAS Coax S Delivered with #1 coax for RG 141A/U, RG 142 and KX23 cable B Delivered with #1 coax for UT 141 and RG 400B/U cable C Delivered with #1 coax for RG 393/U cable E #8 Quadrax contacts 2nd letter Delivered with PC tail Quadrax contacts. Same plating than signal and power contacts, or tin plated if not applicable Q For other code packaging, please consult us. 25 ARINC 600 Series | Cost Effective Version Description * High performance avionic equipment * Rack and panel rectangular connectors compliant to ARINC 600 specifications * High density up to 800 signal contacts * Low insertion force contact design (tapered pin, LIF socket) * Unsealed versions * Multiple polarizing positions * Field replaceable inserts, featuring: - Non removable contacts - Signal contacts Technical features Mechanical * Shell: Aluminum alloy to QQ-A-591 * Shell plating: Nickel Alodine 1200 passivation to MIL-C-5541 class 1 * Contact: Copper alloy to QQ-B-626 * Insertion and extraction forces max: Shell size 2: 267N (60 lbs) Shell size 3: 467N (105 lbs) * Vibrations: 8 hours in each axis Random vibration at 16.4 g Rms from 50 to 2000 Hz (MIL-STD-1344 A method 2005-1) * Dynamic shock: 3 impacts of 50 g in all axis, duration 11s (half wave) to MIL-STD-202 method 213 * Dielectric withstanding voltage: Sea level Mated Environmental * Insulator: Thermoplastic * Operating temperature: -65C to +125C * Endurance: 500 mating/unmating operations * Resistance to salt spray: 48 hours (MIL-STD-202 method 101 or MIL-STD-1344 method 1001) 15 000 m 1500 Vrms 500 Vrms Unmated 1500 Vrms 500 Vrms * Voltage rating: 500 Vac Max 125 Vac at 21000 m * Insulation resistance: 5000 M * Contact plating: Gold plated compliant to MIL-G-45204 over nickel to QQ-N290 26 Electrical ARINC 600 Series | Cost Effective Version Comparison with standard ARINC 600 Do you see any difference between these two connectors? Cost Effective ARINC Standard ARINC No? Read below The technical characteristics of the Cost Effective ARINC compared to the Standard are: * Selective gold plating - Active part * Non removable contacts * Insert modification (one piece part) * No contact marking, no insert marking * Insert always pre-loaded with contacts This technology allows you to SAVE money! In Addition: Possibility to MIX cost effective and standard inserts in the same shell Standard insert Cost effective inserts 27 ARINC 600 SERIES (c) 2015 SOURIAU - SOURIAU is a registratred trademark ARINC 600 Series Common Section Crimp contacts: Signal contacts, Power contacts, Twinax contacts, Triax contacts ...................... Coax contacts ..................................................................................................... Specific contacts for 28 pts insert, Wire data for crimp contacts ....................... 30 31 32 PC tail contacts: Signal contacts, Power contacts, Triax contacts, Coax contacts ........................ Specific contacts for 62Q2 and 121 pts inserts .................................................. 33 34 Wire wrap contacts .................................................................................................. 34 Quadrax contats ...................................................................................................... 35 ELIO(R) fiber optic contacts + Adaptors #8 ............................................................... 35 Tooling: Crimping tools .................................................................................................... Insertion and extraction tools + Instructions ...................................................... 36 37 Accessories: Cavity reducers, Dummy contacts, Filler plug, Dummy inserts .......................... Plastic covers, Backshells SUNBANK ................................................................. 38 39 ARINC 600 Series | Common Section Crimp contacts Signal contacts Contact size For rack plug: rear release Contact type Part number #22 Standard 8660-6412* #22 Alumel 8660-209 For equipment receptacle: rear release Profile and color code Contact type Part number Profile and color code 8660-206 Green Orange 8660-211 900 Black Pin #22 Chromel 8660-208 #22 Constantan 8660-2029 Orange Green Green Orange Socket Orange Green Black Orange Green Yellow Orange Green Red 8660-210 900 Yellow Green Orange 8660-2034 Red Green Orange * Selective plating ASNE0170FA2200 - Best value for money solution! Available without selective plating: 8660-202 Power contacts Contact size For equipment receptacle: rear release Contact type Part number #20 Power 8660-230 #16 Power 8660-233 #16 Power Small barrel For rack plug: rear release Profile and color code Contact type Part number Profile and color code 8660-248 Orange Red Red Orange 8660-249 Orange Blue Blue Orange Pin 8660-1048 Socket 8660-2575 Orange Orange #12 Power 8660-236 8660-250 Orange Yellow Orange Yellow #12 Power Small barrel 8660-1049 8660-257 900 Orange Orange Twinax contacts Contact size #8 twinax For equipment receptacle Contact type Pin Part number For rack plug Profile Contact type Part number Profile Cable ETH2-1104A ETH2-1105A ABS0386WF24 ETH2-1106A ETH2-1107A ASNE0272TK22 ETH2-1102A Socket ETH2-1100A ETH2-1103A ASNE0272TK24 ETH2-1101A ASNE0807WX26 Triax contacts Contact size #8 Triax 30 Class Boot included For rack plug: Socket contact For equipment receptacle: Pin contact Sealed Yes 8667-D03-08R-52A/01 8667-D02-08R-52A/01 Unsealed No 8667-D03-08R-02A/01 8667-D02-08R-02A/01 Cable EN3375-004 MIL-C-17176 ARINC 600 Series | Common Section Coax contacts Contact size Class For rack plug: Socket contact For equipment receptacle: Pin contact #8 Coax Unsealed 8660-6211 8660-6251 RG 400 / U 8660-2480 RG 58 C / U RG 142 B / U RG 141 A / U NSA 935359 WB Sealed 8660-2485 Unsealed 8660-2285 900 8660-2280 Sealed 8660-2486 8660-2481 Unsealed 8660-2286 8660-2281 #5 Coax Sealed 8660-2487 8660-2482 (Sealing sleeve supplied for sealed connectors) Unsealed 8660-2287 8660-2282 Sealed 8660-2488 8660-2483 Unsealed 8660-2288 8660-2283 Sealed 8660-2489 8660-2484 Unsealed 8660-2289 8660-2284 Sealed 8660-2298E - Unsealed 8660-2498E 8660-2494 For rack plug: Socket contact Contact size Class Sealed 8660-2277 Unsealed 8660-2278 900 Sealed Unsealed #1 Coax Termination kit Coax body 8660-2587 900 - Sealed 8660-2277 Unsealed 8660-2278 900 Sealed 8660-2277 Unsealed 8660-2278 900 Sealed 8660-2277 Unsealed 8660-2278 900 Unsealed 8660-2278 900 - 8660-2580 900 8660-2585 900 8660-2237 900 8660-2341 900 Cable Coax female contact RG 174 A / U RG 188 A / U Female body Inner contact Crimp Sealing ferrule sleeve RG 223 / U RG 400 BU KX 23 RG 178 B / U RG 196 A / U RG 316 / U KX 21 A KX 22 A Coax male contact Male body RG 180 B / U RG 195 A / U Inner contact Crimp Sealing ferrule sleeve 5021 K 1011 For equipment receptacle: Pin contact Coax assembly 8660-2296 900 8660-2272 900 8660-2261 900 8660-2274 900 - Termination kit Coax body 8660-2272 900 8660-2274 900 8660-2295 900 8660-2272 900 8660-2260 900 8660-2274 900 8660-2299 8660-2272 900 8660-2263 900 8660-2274 900 8660-2311 8660-2272 900 8660-2259 900 8660-2274 900 8660-2141 900 - 8660-2581 900 8660-2582 900 8660-2583 900 8660-2588 900 8660-2236 900 - Coax assembly 8660-2251 900 8660-2241 900 8660-2252 900 8660-2242 8660-2250 900 8660-2240 900 8660-2254 900 8660-2244 Cable RG 141 A / U RG 142 B / U KX 23 UT141 RG 165 / U RG 214 / U RG 225 / U RG 393 / U 8660-2314 900 Fileca1703 / 3 Filotex50MT KT - RG 400 / BU 8660-2313 900 Coax assembly example Coax body Termination kit Coax assembly Contact size #1 Coax for TCAS insert Shell style Rack plug Equipment receptacle Part number Profile Cable 8660-D21-100-01A/05 FILOTEX E0406WD FILOTEX 50MFCFB 8660-6413 GORESW39214 8660-6136 Output SMA 31 ARINC 600 Series | Common Section Specific crimp contacts for 28 pts insert #8 Triaxial contact Contact size #8 Triaxial Class For rack plug: Socket contact For equipment receptacle: Pin contact Sealed 8599-5220 900 Included boot 8599-5210 900 Included boot Unsealed 8599-0998 8599-0988 Cable MIL-C17176 -00002 Specific contacts 10 #16 & 8 #8 28 pts 10 #22 10 #16 8 #8 #16 Power rear release Contact size Contact type Part number without colour code Pin 8599-0704 MJ MIL-DTL-38999 contacts Part number Profile and colour code M39029/58-364 #16 Power Yellow Blue Orange Socket 8599-0708 900 M39029/56-352 Red Green Orange #16 Dummy contacts (unsealed version) Contact size #16 (38999) Shell style Part number Rack plug 8660-3138 Equipment receptacle 8660-3139 Color Blue Wire data for crimp contacts Cables O over insulation (mm/inch) Contact size mm AWG min max #22 0.15 to 0.38 26 - 24 - 22 0.66 / 0.026 1.371 / 0.054 #20 0.21 to 0.60 24 - 22 - 20 1.016 / 0.04 1.803 / 0.071 #16 0.60 to 1.34 20 - 18 - 16 1.727 / 0.068 2.616 / 0.103 #16 Small barrel 0.21 to 0.93 24 - 22 - 20 - 18 1.73 / 0.068 2.6 / 0.102 #12 1.91 to 3.18 14 - 12 2.464 / 0.097 3.429 / 0.135 #12 Small barrel 0.21 to 0.93 24 - 22 - 20 - 18 2.48 / 0.098 3.4 / 0.134 Note: All dimensions are in millimeters/inches (mm/inch) 32 ARINC 600 Series | Common Section PC tail contacts Signal contacts For equipment receptacle: Socket contacts - front release Gold plated Tin plated L = Length PC tail 8660-550 8660-C23-22V-01A/06 3.81 / 0.15 8660-555 8660-C23-22V-02A/06 6.35 / 0.25 8660-560 8660-C23-22V-03A/06 9.52 / 0.375 8660-565 900 8660-C23-22V-04A/06 12.7 / 0.5 Contact size #22 O PC tail 0.60 / 0.024 min 0.67 / 0.026 max Profile Gold plated L Orange Green L Tin plated Power contacts For equipment receptacle: Pin contacts - front release Gold plated Tin plated L = Length PC tail 8660-420-200-04AMJ 8660-420-200-04A06 3.81 / 0.15 8660-420-200-01AMJ 8660-420-200-01A06 6.35 / 0.25 8660-420-200-02AMJ 8660-420-200-02A06 9.52 / 0.375 8660-420-200-03AMJ 8660-420-200-03A06 12.7 / 0.5 8660-420-160-04AMJ 8660-420-160-04A06 3.81 / 0.15 8660-420-160-01AMJ 8660-420-160-01A06 6.35 / 0.25 8660-420-160-02AMJ 8660-420-160-02A06 9.52 / 0.375 8660-420-160-03AMJ 8660-420-160-03A06 12.7 / 0.5 8660-420-120-04AMJ 8660-420-120-04A06 3.81 / 0.15 8660-420-120-01AMJ 8660-420-120-01A06 6.35 / 0.25 8660-420-120-02AMJ 8660-420-120-02A06 9.52 / 0.375 8660-420-120-03AMJ 8660-420-120-03A06 12.7 / 0.5 Contact size #20 #16 #12 #8 O PC tail Profile 0.81 / 0.032 min 0.88 / 0 .035 max L 1.27 / 0.050 min 1.33 / 0.052 max L 2.05 / 0.081 min 2.11 / 0.083 max L Please consult us Triax contacts For equipment receptacle: Pin contacts - front release Contact size Tin plated L = Length PC tail #8 8660-6046 6.35 / 0.25 Profile Coax contacts For equipment receptacle: Pin contacts - front release Contact size Tin plated L = Length PC tail #8 8660-6271 6.35 / 0.25 Profile Note: All dimensions are in millimeters/inches (mm/inch) 33 ARINC 600 Series | Common Section Specific PC tail contacts for 62Q2 & 121 pts inserts For equipment receptacle: Pin specific contacts 62Q2 Specific contacts 2 #16 121 pts Specific contacts 5 #16 & 6 #20 60 #22 2 #16 2 #8 110 #22 6 #20 5 #16 Contact size Plating Part number L = Length PC tail O PC tail (mm) Profile #20 Tin plated 8660-420-200-05A/06 6.35 / 0.25 0.81 / 0.032 min 0.88 / 0 .035 max - #16 Tin plated 8660-420-160-05A/06 6.35 / 0.25 1.27 / 0.050 min 1.33 / 0.052 max L Wire wrap contacts For equipment receptacle: Socket contacts - front release Contact Size Plating Part number L = Length PC tail 8660-223 6.35 / 0.25 8660-224 9.52 / 0.375 Profile 0.82 / 0.032 min #22 Gold plated 0.90 / 0.035 max 8660-225 Note: All dimensions are in millimeters/inches (mm/inch) 34 12.7 / 0.5 Orange Green L ARINC 600 Series | Common Section Quadrax contacts Contact size #8 Quadrax Contact type Part number Pin ETH1-1100A Socket ETH1-1101A Pin Sealing boot Version Class Release Crimp version Unsealed Rear Unsealed Front Sealed - ETH1-1110A PC tail, L = 6.35 / 0.25 ETH1-1123A Tinned PC tail, L = 6.35 / 0.25 8660-6053 - - Profile Cable: ABS0972 - KB24 - ABS1503 - KD24 ELIO(R) fiber optic contacts ELIO(R) Contacts Ordering Information ELIO 09 N ELIO(R) AQ: Adaptor for Quadrax #8 Cavities G L A * ARINC 600 connector can integrate ELIO(R) fiber optic contacts in #8 quadrax cavities with the addition ELIO(R) #8 adaptor. Cable external diameter: 09: 0.9mm or cable wider than 1.9mm with 0.9mm jacket inside 18: from 1.5mm to 1.9mm * Insertion loss: 0.3 dB per contact. Contact sealing: W: waterproof (1.8mm +/- 0.1mm cable only) N: non waterproof * Designed to comply with ELIO(R) contact optical performances. Fibre type: G: 50 or 62,5/125m D: 100/140m * Possibility to mix optical and electrical signals in the same insert. * Fligh proven at temperature range -65C +125C. Part number Adaptor type ELIOAQOP Rear realease Male Insert For receptacle Delivered with alignment boot For singlemode fibre (9/125) please consult us. Boot type: L: Long boot S: Short boot N: No boot (non waterproof version only) Contact version index ELIOAQ1P Front release Male Insert For receptacle ELIOAQOS Rear release Female insert For plug Profile See SOURIAU ELIO(R) Fiber Optic Technology catalog for more information. Note: All dimensions are in millimeters/inches (mm/inch) 35 ARINC 600 Series | Common Section Tooling Crimping tools M22520/5-01 Contact size 8476-01 Plier Contact type 8365 Locator Cables Norm / Spec SOURIAU mm AWG Outer M22520/5-45 die set repere B - - - Central K709 setting number 5 - - - Pin & Socket M22520/2-23 8660-216 0.15 to 0.38 26 - 24 - 22 #20 Pin & Socket M22520/2-08 8476-08 0.21 to 0.60 24 - 22 - 20 #16 Pin & Socket M22520/1-02 8365-02 0.60 to 1.34 20 - 18 - 16 Pin & Socket M22520/1-02 8365-02 0.21 to 0.93 24 - 22 - 20 - 18 Pin & Socket M22520/1-02 8365-02 1.91 to 3.18 14 - 12 Pin & Socket M22520/1-02 8365-02 0.21 to 0.93 24 - 22 - 20 - 18 #8 Quadrax #22 #16 small barrel #12 M22520/5-01 8476-01 M22520/2-01 8365 M22520/1-01 #12 small barrel Note: Quadrax & Twinax contacts, consult us for wiring instruction. Contact size #5 coax Plier for inner contact 8476-01 M22520/2-01 Plier for external contact M22520/5-01 Locator Hex dies Sealed connector Unsealed connector M22520/5-45B 8660-2480/2485 8660-2280/2285 M22520/5-37B 8660-2481/2486 8660-2281/2286 M22520/5-45B 8660-2482/2487 8660-2282/2287 M22520/5-37B 8660-2483/2488 8660-2283/2288 M22520/5-43B 8660-2484/2489 8660-2284/2289 M22520/2-14 #1 coax Contact size #1 coax for TCAS insert 36 Contact part numbers No assembly tooling required Plier Contact type Locator Cables M22520/1-01 Inner contact M22520/13SEL-8 M22520/5-01 External contact M22520/5-61 FILOTEX E0406WD FILOTEX 50MFCFB ARINC 600 Series | Common Section Insertion and extraction tools Contact size Part number Release Color 8660-160 Material Norm / Spec SOURIAU Insertion Extraction #22 Metallic M81969/1-01 8660-160 Green White #20 Metallic M81969/1-02 8660-188 Red White Metallic M81969/1-03 - Blue White #12 Plastic M81969/14-04 M81969/14-04 Yelow White #5 Metallic M81969/2801 8660-187 - Yellow Metallic - 8660-197 - - Metallic - 8660-162 Red White #16 Rear release manual insertion Front & rear manual insertion release Front #22 PC tail & wire wrap release #8 8660-187 8660-197 Insertion and extraction instructions Insertion of the contacts Extraction of the contacts 1 Engage the crimp cable/contact asembly into the longitudinal slot of the plastic tool coloured tip). Slide the tool down the cable until the tip of the tool abuts the contact retention shoulder. 1 Engage the appropriate cable into the longitudinal slot of the tool with the white tip towards connector. 2 Introduce the contact into the required contact cavity in the insulator, pushing tool axialy, until the contact snaps into position in clip. 2 Slide the tool down towards the contact. Insert the tool in the insulator until it abouts the contact shoulder. 3 Withdraw the tool (from rear). Check that contact is firmly locked by pulling wire gently. When connector is fully loaded, check the position of contact tips. They should all be in the same plane. Nota: For larger sizes of cable which are stiff enough manual insertion without tool is preferable. 3 Holding the tool-contact and cable assembly together, remove them simultaneously. 37 ARINC 600 Series | Common Section Accessories Cavity reducers - rear release insert For equipment receptacle Cavity Reducers Part number For rack plug Profile Part number 8660-343 8660-344 8660-6440 front release - From size 8 cavities to size 12 contacts 8660-537 8660-536 From size 8 cavities to size 16 contacts (38999 type) 8660-3134 8660-3133 From size 5 cavities to size 12 contacts Profile Dummy contacts unsealed version Cavity size Part number Filler plug sealed version Color Rear release Cavity size Part number Color #22 8660-212 Black Rear release #22 8660-500 (for receptacle) Black #22 Front release 8660-499 MH (for receptacle) Aluminium #20 8522-389A Red #20 8660-501 Red #16 8522-390A Blue #16 8660-502 Blue #12 8522-391A Yellow #12 8660-503 Yellow #8 8660-3035 Red #5 8660-726 White Rear face of insulator 8660-3131A (for plug) #8 Red 8660-3132 (for receptacle) #8 Quadrax Front release 8660-6045 (for receptacle) #8 8660-6108 (for receptacle) Rear release Front release Introduction direction Metallic 8660-505 (for plug) #5 White 8660-504 (for receptacle) Front release #5 8660-942 (for receptacle) Metallic #1 Coax 8660-6145A (for receptacle) White TCAS insert Front face of insulator Rear face grommet Dummy inserts Standard dummy inserts are in polyamide. Shell Size 1 Cavity A, B C Material Polyamide Polyamide A, B, D, E 2&3 C, F 38 Shell size 1 Part Number 8660-31A-100-01A/AA 8660-31A-100-02A/AA 8660-31A-100-01A/AA Alodine 8660-34A-200-01A/F3 Nickel 8660-34A-200-01A/SW Polyamide 8660-31A-200-02A/AA Alodine 8660-34A-200-02A/F3 Nickel 8660-34A-200-02A/SW Cavity A, B, D, E Cavity C, F Shell sizes 2&3 ARINC 600 Series | Common Section Plastic covers Shell sizes Cavity Plug cover Standard covers are supplied with connector. Covers may be supplied separately. Receptacle cover A, B 8660 - 141 8660 - 1405 C 8660 - 140 8660 - 1404 A, B, D, E 8660 - 143 8660 - 1407 C, F 8660 - 142 8660 - 1406 Plug covers: Yellow color. 1 Receptacle covers: Black color, antistatic. These covers are designed to protect equipments against electrostatic discharge risks. They are in selfextinguishing polyphenylene with graphite filler. 2&3 Backshells SOURIAU in partnership with SUNBANK can offer dedicated ARINC 600 Series backshells for a global offer solution. For more information about SUNBANK please visit our website: www.sunbankcorp.com Backshell for shell size 2, up to 3 entries Ordering information First entry (mandatory) Basic Series J1764 A 16 Second entry (optional) C 08 R Third entry (optional) H 08 12 First entry position (see drawing next page) A, B, C, D, E, F, G, H, J, K, L Entry size code (see table next page) 03, 04, 06, 08, 10, 12, 16 RFI rings configuration (see table below) empty: 2 RFI rings R: 3 RFI rings Second entry position (see drawing next page, use a different letter from first entry size) A, B, C, D, E, F, G, H, J, K, L Entry size code (see table next page) 03, 04, 06, 08, 10, 12, 16 RFI rings configuration (see table below) empty: 2 RFI rings R: 3 RFI rings Third entry position (see drawing next page, use a different letter from first and second entry size) A, B, C, D, E, F, G, H, J, K, L Entry size code (see table next page) 03, 04, 06, 08, 10, 12, 16 RFI rings configuration (see table below) empty: 2 RFI rings R: 3 RFI rings Material and plating 12: Aluminum alloy, electroless nickel 29: Aluminum alloy, cadmium plated, bright dip over electroless nickel RFI rings configuration Shield termination Recommended number of rings Overall only 2 Individual only 2 Overall and individual 3 RFI Rings 39 ARINC 600 Series | Common Section Dimensions 64.52 / 2.54 45.47 / 1.79 Entry L 63.500.79 / 2.500.031 Entry A 1.65 / 0.065 Entry K Entry D Entry B Entry J 139.700.25 / 5.500.01 A Entry E Three rings example Entry F B Entry H C Entry C Two rings example O 3.175 / 0.125 1.65 / 0.065 Entry G Entry size code Millimeters Entry size code A Max B Max 03 19.30 04 19.30 06 08 C (cable range) C (cable range) A Max B Max 6.35 0.76 0.844 0.157 0.25 7.92 0.76 0.906 0.187 0.312 7.14 11.10 0.76 1.093 0.281 0.437 8.74 14.27 0.76 1.187 0.344 0.562 9.53 15.88 0.76 1.281 0.375 0.625 11.13 19.05 0.76 1.50 0.438 0.75 23.83 1.073 1.719 0.562 0.938 Min Max 21.44 3.99 23.01 4.75 19.30 27.76 19.30 30.15 10 19.30 32.54 12 19.30 38.10 16 27.25 43.66 14.27 Note: All dimensions are in millimeters/inches (mm/inch) 40 Inches Min Max ARINC 600 Series | Common Section Backshell for ARINC 600 Series shell size 3, with 3 or 6 entries Ordering information Basic Series J17 46 Backshell type (number of entry, material and plating - see drawings below) 46: 3 entries. Aluminum alloy, electroless nickel 58: 6 entries. Aluminum alloy, iridite n14-2 yellow MIL-C-5541 class3 Dimensions J1746 & J1758 Types side view 82.550.38 / 3.250.015 J1758 Type O Cable entry 8.64-16.10 / 0.634-0.325 Screw nut and lockwasher 173.020.38 / 6.8120.015 B 173.020.38 / 6.8120.015 Cable range 19.05-30.15 / 0.75-1.187 A 82.550.38 / 3.250.015 44.6 / 1.756 57.86 / 2.278 J1746 Type 50.801.57 / 2.000.062 Backshell type A Max B Max J1746 69.85 / 2.75 50.8 / 2.00 J1758 52.2 / 2.055 38.1 / 1.50 Note: All dimensions are in millimeters/inches (mm/inch) 41 ARINC 600 SERIES (c) 2015 SOURIAU - SOURIAU is a registratred trademark ARINC 600 Series Range Extension Custom product ...................................................................................................... 44 micro Comp(R) Series ................................................................................................ 44 Nafi 1 & 2 Series ..................................................................................................... 45 D-Subminiature Series ............................................................................................ 45 Box mount interconnect solutions .......................................................................... 46 ARINC 600 Series | Range Extension Product range extension Custom Product SOURIAU is offering a high development capability for your specific needs 1 * Specific monocavity - available for any Souriau insulators (pictures: Q11 and 150 points layouts) 2 * Space saving solution - With right angle cable orientator - 35mm outing length 3 * Specific machined shells for customized needs consult us 1 3 2 micro Comp(R) Series To respond to miniaturization and weight saving trends in aeronautical and defense applications SOURIAU has developed an innovative high density connector range. Very light & high density: . Shell in composite (or aluminum). . Up to 66% lighter than HD D-Sub. . Very high density up to 40% smaller than HD D-Sub. Excellent features: . With crimp removable contacts for wire AWG 24 to 28. . Temperature up to 175C. . High vibration and shock withstanding. . Standard MIL-STD 83513 accessories. . Compatible with high speed data rates (Gigabit Ethernet...). Quick connect version: . MCQL micro Comp(R) Quick Latch. 44 See microComp(R) Series - Miniature High Density datasheet on www.souriau.com ARINC 600 Series | Range Extension Product range extension Nafi 1 & 2 Series PCB interconnection according to MIL-C 28754. Board-mounted connectors used as interface between daughter-boards and back planes or between two adjacent daughter-boards. High vibration resistance: . Perfectly adapted to military PCB connection. High Density: . 2.54 pitch (NAFI 1). . 1.27 pitch (NAFI 2). . Up to 556 contacts. Large contacts offer: . Straight & angle contacts. . Straight PC tail with flex connection. . Press fit contacts. D-Subminiature Series Connectors designed to ensure the connection fonction in all applications where weight and dimension are very important. Especially used as Input/Output connectors in interface fonctions. Compliant with MIL/HE/NFC. Space saving: . Miniature design. A wide range: . 8630, SMA, 8635, hermetic, feedthrough. Removable crimp contacts: . Size 20 for the Mark III. . Size 22D for the High Density Series. . PC tail version available. Versatility: . Easy to handle. See D-Subminiature Series, Rectangular Connectors catalog on www.souriau.com 45 ARINC 600 Series | Range Extension Product range extension Box Mount Interconnect Solutions Box Interconnect Solutions: Inside/Outside. Anything you need - we can do ! PCB terminations: . with many lengths and different types of plating. Shape of connector can be adapted: . to meet the board application as double flange receptacles. Receptacles with short shell: . to minimize space inside the box. Any customized design: . to make box mount easier when space is a constraint. Blindmate/hermetic/thin panel assembly solutions... See Box Mount Interconnect Solutions catalog on www.souriau.com 46 10-31-1299 www.souriau.com contactmilaero@souriau.com Your local contact Our contribution to environmental protection: This catalog is printed on PEFC certified paper Advancement of sustainable wood cultivation. www.pefc.org All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notification or public announcement. Any duplication is prohibited, unless approved in writing. WCAARINC600WUSEN03 (c) Copyright SOURIAU Sept 2015 - SOURIAU is a registered trademark Reliable People, Reliable Solutions