107-68070 Packaging Specification 27Aug09 Rev Y MDI SERIES 1. PURPOSE Define the packaging specification and packaging method of MDI SERIES. MDI SERIES 2. APPLICABLE PRODUCT Type Type A TypeB Product Part No. Description 796078-1 HDR ASSY, RA, KEYLESS, 5 POS 5796078-1 HDR ASSY, RA, KEYLESS, 5 POS 787443-1 HDR ASSY, RA, NO KEY, RET TAIL 5787443-1 HDR ASSY, RA, NO KEY, RET TAIL 787441-1 HDR ASSY, RA, NO KEY, STR TAIL 5787441-1 HDR ASSY, RA, NO KEY, STR TAIL 146845-1 BATT INT, KEYLESS, 5P, 7.2V 787428-1 HDR ASSY, RA, LKEY, STR TAIL, 12V 5787428-1 HDR ASSY, RA, LKEY, STR TAIL, 12V 787427-1 HDR ASSY, RA, LKEY, STR TAIL, 12V 787425-1 HDR ASSY, RA, LKEY, STR TAIL, 12V 787424-1 HDR ASSY, RA, LKEY, STR TAIL, 12V 5787424-1 HDR ASSY, RA, LKEY, STR TAIL, 12V 787422-1 HDR ASSY, RA, LKEY, STR TAIL, 12V 5787422-1 HDR ASSY, RA, LKEY, STR TAIL, 12V 787418-1 HDR ASSY, RA, LKEY, STR TAIL, 12V 5787418-1 HDR ASSY, RA, LKEY, STR TAIL, 12V 787417-1 HDR ASSY, RA, LKEY, STR TAIL, 12V 787415-1 HDR ASSY, RA, LKEY, STR TAIL, 12V 5787415-1 HDR ASSY, RA, LKEY, STR TAIL, 12V 787366-1 HDR ASSY, RA, LKEY, STR TAIL, 12V 5787366-1 HDR ASSY, RA, LKEY, STR TAIL, 12V 787259-1 HDR ASSY, RA, LKEY, STR TAIL, 12V 5787259-1 HDR ASSY, RA, LKEY, STR TAIL, 12V 787246-1 HDR ASSY, RA, LKEY, STR TAIL, 12V 5787246-1 HDR ASSY, RA, LKEY, STR TAIL, 12V DR CHK APVD Sam Wu Ocean Tang Ansin Yang Tyco Electronics AMP Guangdong Ltd. East Rongqi Road, Ronggui Town, Shunde, Foshan, Guangdong, P.R. China QR-ME-030B * Trademark | Indicates change 1 of 9 LOC FR 107-68070 2. APPLICABLE PRODUCT Type TypeC Product Part No. Description 787143-1 HDR ASSY, RA, LKEY, STR TAIL, 7.2V 787141-1 HDR ASSY, RA, LKEY, STR TAIL, 7.2V 5787141-1 HDR ASSY, RA, LKEY, STR TAIL, 7.2V 787092-1 HDR ASSY, RA, LKEY, STR TAIL, 7.2V 787142-1 HDR ASSY, RA, LKEY, STR TAIL, 7.2V 5787142-1 HDR ASSY, RA, LKEY, STR TAIL, 7.2V TypeE 787439-1 BATT INT, INSERT ASSY, 5P, 12.0V TypeF 787328-1 BATT INT, ASSEMBLY, 5P, 7.2V 787590-X BATT INT, ASSEMBLY, 5P, 12V 5787590-X BATT INT, ASSEMBLY, 5P, 12V TypeD 787613-1 BATT INT, ASSEMBLY, W/TAB 5P, 7.2V 787437-1 BATT INT, ASSEMBLY, 5P, 10.8V 787614-1 BATT INT, ASSEMBLY, 5P, 10.8V 787802-1 BATT INT, ASSEMBLY, 5P, 10.8V 5787802-1 BATT INT, ASSEMBLY, 5P, 10.8V TypeH 787615-1 BATT INT, ASSEMBLY, 5P, 12V Type I 146800-1 BATT INT, KEYLESS, 5P, 7.2V 5146800-1 BATT INT, KEYLESS, 5P, 7.2V 787446-1 HDR ASSY, VERT, NO KEY, RET TAIL 5787446-1 HDR ASSY, VERT, NO KEY, RET TAIL 787444-1 HDR ASSY, VERT, NO KEY, RET TAIL 5787444-1 HDR ASSY, VERT, NO KEY, RET TAIL 787430-1 HDR ASSY, VERT, NO KEY, RET TAIL 5787430-1 HDR ASSY, VERT, NO KEY, RET TAIL 787432-1 HDR ASSY, VERT, NO KEY, RET TAIL 787421-1 HDR ASSY, VERT, RET TAIL, 10.8V 5787421-1 HDR ASSY, VERT, RET TAIL, 10.8V 787419-1 HDR ASSY, VERT, RET TAIL, 10.8V 5787419-1 HDR ASSY, VERT, RET TAIL, 10.8V TypeG Type J Type K Rev Y QR-ME-030B 2 of 9 107-68070 2. APPLICABLE PRODUCT Type Type L Product Part No. Description 787337-1 HDR ASSY, VERT, RET TAIL, 7.2V 787334-1 HDR ASSY, VERT, RET TAIL, 7.2V 5787334-1 HDR ASSY, VERT, RET TAIL, 7.2V Type M 787349-1 HDR ASSY, VERT, RET TAIL, 10.8V Type N 787239-1 INSERT ASSEMBLY,10.8V,DR15/35,BATTERY INTERCONNECT Type O 787090-1 MDI REC. ASSY, 6P 5787090-1 MDI REC. ASSY, 6P 146877-X MDI REC. ASSY, W/BOARDLOCKS, 6P 5146877-X HEADER ASSY,6 POSITION MDI 787252-1 MDI HEADER ASSEMBLY, 6 POS 5787252-1 MDI HEADER ASSEMBLY, 6 POS 787531-1 MDI HEADER ASSEMBLY, 6 POS 5787531-1 MDI HEADER ASSEMBLY, 6 POS 787253-X MDI REC. ASSY, 6P 5787253-X RCP ASSY, 6 POSN, THRU-HOLE, MDI Type P Type Q Type R Type S 787526-1 MDI ASSEMBLY, 6 POS 5787526-1 MDI ASSEMBLY, 6 POS Type T 796120-1 MDI ASSEMBLY, 6 POS Type U 787444-3 HDR ASSY, VERT, NO KEY, RET TAIL Type V 1368181-1 PERFOMANCE HEADER ASSY 6 POSN MDI 6368181-1 PERFOMANCE HEADER ASSY 6 POSN MDI Rev Y QR-ME-030B 3 of 9 107-68070 3. PACKAGING MATERIAL For TYPE A~N: TRAY PACKAGING Package INNER Part No. Description 110756-9 Closure card, E flute corrugat 972404-1 Duracell tray 5 posn header 972017-2 Packaging tray, 10 cavity 972019-2 Packaging tray, 12 cavity MIDDLE - OUTER 12120 Box, corr, fol For TYPE V: TRAY PACKAGING Package Part No. Description INNER 623265-1 PS TRAY MIDDLE OUTER 9-912064-2 INNER BOX TYPE-2 9-912064-3 URETHANE CUSHION 2-912011-9 CARTON C-5-3/4 912065-2 AIR CAP #37 C-5 INNER MIDDLE OUTER LABEL 623865-4 - 623865-1 SEALING Tape - Tape For TYPE O~U: TUBE PACKAGING Package INNER Part No. Description 661057-1 Extruded tube, lo-pro hdr, ver 623832-3 End plug for 661057-1 661081-1 S/tube, sys 50, vt shrd dr 623832-2 End plug for 661081-1 972259-1 Tube 50 ser ultrad 623832-4 End plug for 972259-1 972412-1 Tube, mdi rept assy 623832-1 End plug for 972412-1 1540057-1 Tube for 787444-3 623705-1 End plug for 787444-3 623126-1 Inner label 623845 MIDDLE OUTER Rev Y QR-ME-030B - PE Sheeting - 999204-1 Box, corr 110455-2 Cushion 912065-2 Cushion 623853-1 Tape 623838-1 Box, corr 4 of 9 107-68070 3. PACKAGING MATERIAL INNER MIDDLE OUTER LABEL 623126-1 - 623865-1 SEALING Tape - Tape 4. PACKAGING USAGE TAPE BOX 912065-2 623853-1 12120 - - - 1/1210 - - - - 1/880 - - - - - 1/1100 1/77 - - - - - 1/770 1/99 1/99 - - - - - 1/990 TYPE J 1/120 - - 1/120 - - - 1/1200 TYPE K 1/108 - - 1/108 - - - 1/1080 TYPE L 1/132 - - 1/132 - - - 1/1320 TYPE M 1/90 - 1/90 - 1/720 - - 1/720 TAPE BOX CUSHION CARD TRAY TRAY TRAY 110756-9 972404-1 972017-2 972019-2 110455-2 TYPE A; TYPE I 1/121 1/121 - - TYPE B ;TYPE G 1/88 1/88 - TYPE C ; TYPE D; TYPE F 1/110 1/110 TYPE N 1/77 TYPE E; TYPE H TYPE(A~N) CUSHION TUBE TUBE TUBE TUBE TUBE BOX TYPE(O~U) 1540057-1 661057-1 661081-1 972259-1 972412-1 999204-1 110455-2 912065-2 623853-1 623838-1 TYPE O - - - - 1/18 - - 2/990 2.5 MR/990 1/990 TYPE P - - 1/30 - - 1/1080 2/1080 - 2.5 MR/1080 - TYPE Q - 1/27 - - - - - 2/1080 2.5 MR/1080 1/1080 TYPE R - - - 1/20 - - - 2/960 2.5 MR/960 1/960 TYPE S - - - - 1/21 - - 2/1155 2.5 MR/1155 1/1155 TYPE T - - - - 1/31 - - 2/1705 2.5 MR/1705 1/1705 TYPE U 1/19 - - - - - - 2/912 2.5 MR/912 1/912 TRAY FOAM INNER BOX AIR CAP CARTON TYPE V 623265-1 9-912064-3 9-912064-2 912065-2 2-912011-9 TYPE V 13/960 4/960 1/960 1/3840 1/3840 Rev Y QR-ME-030B 5 of 9 107-68070 5. PACKAGING METHOD TUBE PACKAGING(TYPE O~U) 5.1. Place one end plug in one end of tube. TUBE 5.2. Place the quantity as table 4 of connectors into the tube. 4TUBE 5.3. Place end plug in other end of tube. TUBE 5.4. Place an inner label to the appoint location of tube. TUBE 1TUBE15mm. 2P/N623126-1787253-1 P/N: 787253-1 REV: J MADE IN CHINA QTY: 20PCS D/C: 04032D 1)787253-1 Motorola TUBE1 TUBE15mm. 2)P/N623126-1Motorola P/N: 0986425L01 Figure 1 5.5. Place the quantity as table 4 of tubes with connectors as one bundle with tapes(p/n: 623853-1). 4tube(P/N: 623853-1) : , . 5.6. Set up the box and close the bottom of the box with tape. Rev Y QR-ME-030B 6 of 9 107-68070 5. PACKAGING METHOD Only for TYPE P 5.7.1. Place the quantity as table 4 of tubes with connectors into the box. 4TUBE 5.8.2. Fold two pieces of bubble cushion to fill void(see: figure 2). 2(110455-2) Figure 2 Only for TYPE O Q R S T U 5.7.2. Place package one bundle of tubes with air caps & into box(See Figure 3). 3(912065-2) Figure 3 5.8.2. Place one folded of air cap place on the top of the tubes(See Figure 4~8).. 4~8 Figure 4 Figure 5 Figure 6 Figure 8 Figure 7 5.9. Seal the box with tape. And place product identification label in "product id" marked on box. "PRODUCT ID" Rev Y QR-ME-030B 7 of 9 107-68070 5. PACKAGING METHOD TRAY PACKAGING (TYPE A~N) 5.1. Place the quantity as table 4 of connectors into the tray. 4TRAY 5787446-1 787446-1 787444-1 12 5.2. Place closure card into the tray and make sure it is closely. TRAY 5.3. Place an inner label on the middle of card. 5.4. Set up the box and close the bottom of the box with tape. 5.5. Place the quantity as table 4 of trays with connectors into the box. 4TRAY 5.6. Seal the box with tape. And place product identification label in "product id" marked on box. "PRODUCT ID" TRAY PACKAGING (TYPE V) 5.1. Load connectors qty as 4 all oriented same way into tray(see: figure 9). 94TRAY Figure 9 Rev Y QR-ME-030B 8 of 9 107-68070 5. PACKAGING METHOD 5.2. Place another tray onto previous tray with products.and ensure the two trays are justification completely. TRAYTRAY 5.3. Stack 12 trays with connectors one by one, then put an empty tray. TRAY TRAY 5.4. Set up an inner box. 5.5. Place a cushion on bottom of inner box, and ensure under edge of tray don't pin cushion. TRAY 5.6. Place trays full of connectors qty as 4 into the inner box and place 3 cushion on top of empty tray. 4 TRAYTRAY 5.7. Close cover of the inner box, place tape on the middle of three sides. () 5.8. Place an inner label on the middle of cover of box. 5.9. Set up a carton.and secure bottom flaps with tape. 5.10. Spread air cap and put into the box, air cap facing down. 5.11. Put 4 inner boxes full of products into the cartion and muffle 4 inner boxes with air cap. 4 5.12. Seal the box with tape. And place product identification label in "product id" marked on box. "PRODUCT ID" : RoHS/ELVTrayTubelead free1502410-x. Rev Y QR-ME-030B 9 of 9