5787421-1 - Tyco Electronics

107-68070

Packaging 27Aug09 Rev Y

Specification

MDI SERIES

1. PURPOSE 目的

目的目的

目的

Define the packaging specification and packaging method of MDI SERIES.

订定 MDI SERIES 产品之包装规格及包装方式。

2. APPLICABLE PRODUCT 适用范围

适用范围适用范围

适用范围

Type Product Part No. Description

Type A 796078-1 HDR ASSY, RA, KEYLESS, 5 POS

5796078-1 HDR ASSY, RA, KEYLESS, 5 POS

787443-1 HDR ASSY, RA, NO KEY, RET TAIL

5787443-1 HDR ASSY, RA, NO KEY, RET TAIL

787441-1 HDR ASSY, RA, NO KEY, STR TAIL

5787441-1 HDR ASSY, RA, NO KEY, STR TAIL

146845-1 BATT INT, KEYLESS, 5P, 7.2V

TypeB 787428-1 HDR ASSY, RA, LKEY, STR TAIL, 12V

5787428-1 HDR ASSY, RA, LKEY, STR TAIL, 12V

787427-1 HDR ASSY, RA, LKEY, STR TAIL, 12V

787425-1 HDR ASSY, RA, LKEY, STR TAIL, 12V

787424-1 HDR ASSY, RA, LKEY, STR TAIL, 12V

5787424-1 HDR ASSY, RA, LKEY, STR TAIL, 12V

787422-1 HDR ASSY, RA, LKEY, STR TAIL, 12V

5787422-1 HDR ASSY, RA, LKEY, STR TAIL, 12V

787418-1 HDR ASSY, RA, LKEY, STR TAIL, 12V

5787418-1 HDR ASSY, RA, LKEY, STR TAIL, 12V

787417-1 HDR ASSY, RA, LKEY, STR TAIL, 12V

787415-1 HDR ASSY, RA, LKEY, STR TAIL, 12V

5787415-1 HDR ASSY, RA, LKEY, STR TAIL, 12V

787366-1 HDR ASSY, RA, LKEY, STR TAIL, 12V

5787366-1 HDR ASSY, RA, LKEY, STR TAIL, 12V

787259-1 HDR ASSY, RA, LKEY, STR TAIL, 12V

5787259-1 HDR ASSY, RA, LKEY, STR TAIL, 12V

787246-1 HDR ASSY, RA, LKEY, STR TAIL, 12V

5787246-1 HDR ASSY, RA, LKEY, STR TAIL, 12V

DR CHK APVD

Sam Wu Ocean Tang Ansin Yang

Tyco Electronics AMP Guangdong Ltd. * Trademark

East Rongqi Road, | Indicates change

Ronggui Town, Shunde, Foshan,

Guangdong, P.R. China

QR-ME-030B

1 of 9

LOC FR

107-68070

2. APPLICABLE PRODUCT 适用范围

适用范围适用范围

适用范围

Type Product Part No. Description

TypeC 787143-1 HDR ASSY, RA, LKEY, STR TAIL, 7.2V

787141-1 HDR ASSY, RA, LKEY, STR TAIL, 7.2V

5787141-1 HDR ASSY, RA, LKEY, STR TAIL, 7.2V

787092-1 HDR ASSY, RA, LKEY, STR TAIL, 7.2V

TypeD 787142-1 HDR ASSY, RA, LKEY, STR TAIL, 7.2V

5787142-1 HDR ASSY, RA, LKEY, STR TAIL, 7.2V

TypeE 787439-1 BATT INT, INSERT ASSY, 5P, 12.0V

TypeF 787328-1 BATT INT, ASSEMBLY, 5P, 7.2V

787590-X BATT INT, ASSEMBLY, 5P, 12V

5787590-X BATT INT, ASSEMBLY, 5P, 12V

787613-1 BATT INT, ASSEMBLY, W/TAB 5P, 7.2V

TypeG 787437-1 BATT INT, ASSEMBLY, 5P, 10.8V

787614-1 BATT INT, ASSEMBLY, 5P, 10.8V

787802-1 BATT INT, ASSEMBLY, 5P, 10.8V

5787802-1 BATT INT, ASSEMBLY, 5P, 10.8V

TypeH 787615-1 BATT INT, ASSEMBLY, 5P, 12V

Type I 146800-1 BATT INT, KEYLESS, 5P, 7.2V

5146800-1 BATT INT, KEYLESS, 5P, 7.2V

Type J 787446-1 HDR ASSY, VERT, NO KEY, RET TAIL

5787446-1 HDR ASSY, VERT, NO KEY, RET TAIL

787444-1 HDR ASSY, VERT, NO KEY, RET TAIL

5787444-1 HDR ASSY, VERT, NO KEY, RET TAIL

787430-1 HDR ASSY, VERT, NO KEY, RET TAIL

5787430-1 HDR ASSY, VERT, NO KEY, RET TAIL

787432-1 HDR ASSY, VERT, NO KEY, RET TAIL

Type K 787421-1 HDR ASSY, VERT, RET TAIL, 10.8V

5787421-1 HDR ASSY, VERT, RET TAIL, 10.8V

787419-1 HDR ASSY, VERT, RET TAIL, 10.8V

5787419-1 HDR ASSY, VERT, RET TAIL, 10.8V

Rev Y QR-ME-030B 2 of 9

107-68070

2. APPLICABLE PRODUCT 适用范围

适用范围适用范围

适用范围

Type Product Part No. Description

Type L 787337-1 HDR ASSY, VERT, RET TAIL, 7.2V

787334-1 HDR ASSY, VERT, RET TAIL, 7.2V

5787334-1 HDR ASSY, VERT, RET TAIL, 7.2V

Type M 787349-1 HDR ASSY, VERT, RET TAIL, 10.8V

Type N 787239-1 INSERT ASSEMBLY,10.8V,DR15/35,BATTERY INTERCONNECT

Type O 787090-1 MDI REC. ASSY, 6P

5787090-1 MDI REC. ASSY, 6P

Type P 146877-X MDI REC. ASSY, W/BOARDLOCKS, 6P

5146877-X HEADER ASSY,6 POSITION MDI

Type Q 787252-1 MDI HEADER ASSEMBLY, 6 POS

5787252-1 MDI HEADER ASSEMBLY, 6 POS

787531-1 MDI HEADER ASSEMBLY, 6 POS

5787531-1 MDI HEADER ASSEMBLY, 6 POS

787253-X MDI REC. ASSY, 6P

5787253-X RCP ASSY, 6 POSN, THRU-HOLE, MDI

Type S 787526-1 MDI ASSEMBLY, 6 POS

5787526-1 MDI ASSEMBLY, 6 POS

Type T 796120-1 MDI ASSEMBLY, 6 POS

Type U 787444-3 HDR ASSY, VERT, NO KEY, RET TAIL

Type V 1368181-1 PERFOMANCE HEADER ASSY 6 POSN MDI

6368181-1 PERFOMANCE HEADER ASSY 6 POSN MDI

Rev Y QR-ME-030B 3 of 9

Type R

107-68070

3. PACKAGING MATERIAL 包装材料

包装材料包装材料

包装材料

For TYPE A~N: TRAY PACKAGING

Part No. Description

110756-9 Closure card, E flute corrugat

972404-1 Duracell tray 5 posn header

972017-2 Packaging tray, 10 cavity

972019-2 Packaging tray, 12 cavity

12120 Box, corr, fol

For TYPE V: TRAY PACKAGING

Part No. Description

PS TRAY

9-912064-2

9-912064-3

2-912011-9

912065-2

INNER MIDDLE OUTER

LABEL 623865-4 - 623865-1

SEALING Tape - Tape

For TYPE O~U: TUBE PACKAGING

Part No. Description

661057-1 Extruded tube, lo-pro hdr, ver

623832-3 End plug for 661057-1

661081-1 S/tube, sys 50, vt shrd dr

623832-2 End plug for 661081-1

972259-1 Tube 50 ser ultrad

623832-4 End plug for 972259-1

972412-1 Tube, mdi rept assy

623832-1 End plug for 972412-1

1540057-1 Tube for 787444-3

623705-1 End plug for 787444-3

623126-1 Inner label

623845 PE Sheeting

999204-1 Box, corr

110455-2 Cushion

912065-2 Cushion

623853-1 Tape

623838-1 Box, corr

Rev Y QR-ME-030B 4 of 9

Package

MIDDLE

INNER

OUTER

INNER BOX TYPE-2

URETHANE CUSHION

OUTER

MIDDLE

Package

623265-1INNER

CARTON C-5-3/4

AIR CAP #37 C-5

Package

MIDDLE

OUTER

107-68070

3. PACKAGING MATERIAL 包装材料

包装材料包装材料

包装材料

INNER MIDDLE OUTER

LABEL 623126-1 - 623865-1

SEALING Tape - Tape

4. PACKAGING USAGE 包装用量

包装用量包装用量

包装用量

CARD TRAY TRAY TRAY TAPE BOX

TYPE(A~N) 110756-9 972404-1 972017-2 972019-2 110455-2 912065-2 623853-1 12120

TYPE A; TYPE I 1/121 1/121 - - - - - 1/1210

TYPE B ;TYPE G 1/88 1/88 - - - - - 1/880

TYPE C ; TYPE D; TYPE F 1/110 1/110 - - - - - 1/1100

TYPE N 1/77 1/77 - - - - - 1/770

TYPE E; TYPE H 1/99 1/99 - - - - - 1/990

TYPE J 1/120 - - 1/120 - - - 1/1200

TYPE K 1/108 - - 1/108 - - - 1/1080

TYPE L 1/132 - - 1/132 - - - 1/1320

TYPE M 1/90 - 1/90 - 1/720 - - 1/720

TUBE TUBE TUBE TUBE TUBE BOX TAPE BOX

TYPE(O~U) 1540057-1 661057-1 661081-1 972259-1 972412-1 999204-1 110455-2 912065-2 623853-1 623838-1

TYPE O - - - - 1/18 - - 2/990 2.5 MR/990 1/990

TYPE P - - 1/30 - - 1/1080 2/1080 - 2.5 MR/1080 -

TYPE Q - 1/27 - - - - - 2/1080 2.5 MR/1080 1/1080

TYPE R - - - 1/20 - - - 2/960 2.5 MR/960 1/960

TYPE S - - - - 1/21 - - 2/1155 2.5 MR/1155 1/1155

TYPE T - - - - 1/31 - - 2/1705 2.5 MR/1705 1/1705

TYPE U 1/19 - - - - - - 2/912 2.5 MR/912 1/912

TRAY AIR CAP

TYPE V 623265-1 912065-2 2-912011-9

TYPE V 13/960 1/3840

Rev Y QR-ME-030B 5 of 9

4/960

FOAM INNER BOX

1/960

CARTON

9-912064-2

1/3840

9-912064-3

CUSHION

107-68070

5. PACKAGING METHOD 包装方法

包装方法包装方法

包装方法

TUBE PACKAGING(TYPE O~U)

5.1. Place one end plug in one end of tube.

用软塞塞住TUBE的一端。

5.2. Place the quantity as table 4 of connectors into the tube.

按4中数量将产品放入TUBE中。

5.3. Place end plug in other end of tube.

用软塞塞住TUBE的另一端。

5.4. Place an inner label to the appoint location of tube.

在TUBE的指定位置贴上内标签。

注：1）、贴在TUBE上印有字体一行的左侧，印字与标签间隔大约15mm.

　　2）、此内标签的P/N是623126-1，标签内容如下，例如787253-1：

P/N: 787253-1 QTY: 20PCS

REV: J D/C: 04032D

MADE IN CHINA

注：1)、对787253-1，对出货至 Motorola 客户的产品须在TUBE上贴上如图1所示的标签。

贴法：贴在TUBE上印有字体一行的右侧，印字与标签间隔大约15mm.

2)、此内标签的P/N是623126-1，标签内容：Motorola P/N: 0986425L01

5.5. Place the quantity as table 4 of tubes with connectors as one bundle with tapes(p/n: 623853-1).

按4中数量将装好产品的数条tube用胶带(P/N: 623853-1)缠为一个整体。

缠法

缠法缠法

缠法: 共缠两条

共缠两条共缠两条

共缠两条, 每条缠三圈

每条缠三圈每条缠三圈

每条缠三圈.

5.6. Set up the box and close the bottom of the box with tape.

折叠好纸箱，并用胶带封箱。

Rev Y QR-ME-030B 6 of 9

Figure 1

107-68070

5. PACKAGING METHOD 包装方法

包装方法包装方法

包装方法

Only for TYPE P

：

：：

：

5.7.1. Place the quantity as table 4 of tubes with connectors into the box.

按4中数量将装好产品的TUBE放入箱中。

5.8.2. Fold two pieces of bubble cushion to fill void(see: figure 2).

如图2所示折叠好二块气泡垫(110455-2)填充箱侧的空隙。

Figure 2

Only for TYPE O

、

、、

、

、、

、

、、

、

、、

、

、、

、

：

：：

：

5.7.2. Place package one bundle of tubes with air caps & into box(See Figure 3).

如下图3所示用气泡垫(912065-2)将包扎好的一捆产品包好后放入箱中。

注：产品放入箱中后将气泡垫多出的部份折起在产品上面。

Figure 3

5.8.2. Place one folded of air cap place on the top of the tubes(See Figure 4~8)..

依据箱子尺寸将一块气泡垫折叠好适当大小，并置于产品上。

注：气泡垫的折法可参考下图4~图8所示，先沿长方向对半折起，再沿横方向折叠成与箱子宽度差不多即可：

Figure 4 Figure 5

Figure 6

Figure 8 Figure 7

5.9. Seal the box with tape. And place product identification label in "product id" marked on box.

用胶带封箱，在箱外印有“PRODUCT ID”标识处贴上外标签。

Rev Y QR-ME-030B 7 of 9

107-68070

5. PACKAGING METHOD 包装方法

包装方法包装方法

包装方法

TRAY PACKAGING (TYPE A~N)

5.1. Place the quantity as table 4 of connectors into the tray.

按4中数量将产品放入TRAY中。

注

注注

注：

：：

：对

对对

对5787446-1、

、、

、787446-1、

、、

、787444-1：

：：

：每条槽放

每条槽放每条槽放

每条槽放12个产品

个产品个产品

个产品，

，，

，即空出一前一后两条槽位

即空出一前一后两条槽位即空出一前一后两条槽位

即空出一前一后两条槽位。

。。

。

5.2. Place closure card into the tray and make sure it is closely.

用纸板封住TRAY，并保证纸板被卡住。

5.3. Place an inner label on the middle of card.

在纸板的中间贴上标签。

5.4. Set up the box and close the bottom of the box with tape.

折叠好纸箱，并用胶带封箱。

5.5. Place the quantity as table 4 of trays with connectors into the box.

按4中数量将装好产品的TRAY放入箱中。

5.6. Seal the box with tape. And place product identification label in "product id" marked on box.

用胶带封箱，在箱外印有“PRODUCT ID”标识处贴上外标签。

TRAY PACKAGING (TYPE V)

5.1. Load connectors qty as 4 all oriented same way into tray(see: figure 9).

如图9所示按4中指定数量放产品入TRAY中。

Figure 9

Rev Y QR-ME-030B 8 of 9

107-68070

5. PACKAGING METHOD 包装方法

包装方法包装方法

包装方法

5.2. Place another tray onto previous tray with products.and ensure the two trays are

justification completely.

盖上另一个装满产品的TRAY，保证上下两个TRAY完全对齐。

5.3. Stack 12 trays with connectors one by one, then put an empty tray.

将装好产品的十二个 TRAY 堆成一叠，最后在上面放一个空 TRAY。

5.4. Set up an inner box.

折叠好一个内盒。

5.5. Place a cushion on bottom of inner box, and ensure under edge of tray don't pin cushion.

在内盒的底部放一块海绵，保证 TRAY 的下部边缘不压住海绵。

5.6. Place trays full of connectors qty as 4 into the inner box and place 3 cushion on top of

empty tray.

按 4 中的数量将装满产品的TRAY放入内箱中，并在空TRAY的上面放三块海绵。

5.7. Close cover of the inner box, place tape on the middle of three sides.

合上盖子，并在内箱三边的中间(除连接边外)各贴上一条大胶带。

5.8. Place an inner label on the middle of cover of box.

在箱盖的中间贴上内标签。

5.9. Set up a carton.and secure bottom flaps with tape.

折叠好一个外箱，并用胶带封好箱底。

5.10. Spread air cap and put into the box, air cap facing down.

展开气泡垫并将其放入箱中，气泡面朝下。

5.11. Put 4 inner boxes full of products into the cartion and muffle 4 inner boxes with air cap.

再将4个装满产品的内盒放入外箱中，并用气泡将四个内盒裹住。

5.12. Seal the box with tape. And place product identification label in "product id" marked on box.

用胶带封箱，在箱外印有“PRODUCT ID”标识处贴上外标签。

特别注意:

如是RoHS/ELV产品，还需在Tray或是Tube的适当位置上加贴相应的绿色lead free标签1502410-x.

Rev Y QR-ME-030B 9 of 9