Introducing Corcom DB Series The Corcom DB Series is a new family of 60A inlet products for filtered applications up to 150 VDC and non-filtered applications up to 300 VDC. Filtered inlets are available in compact sizes with power filtering options for standard or high-performance applications. A filtered version with feedthrough capacitors is also available for improved performance in the high frequency range. Utilizing TE #4 AWG Elcon "drawer style" contacts, the filtered versions are pre-wired for easy customer termination with #6 AWG hi-flex stranded wire. Non-filtered plugs and receptacles are available with or without pre-terminated, hi-flex wire in standard lengths. TE Connectivity Corcom DB Series STANDARDS AND SPECIFICATIONS * UL Recognized EN 60 950 * CSA Certified * TUV Certified ELECTRICAL SPECIFICATIONS Filtered models Hipot rating (one minute): DBR & DBP Line to Ground: 2121 VDC n/a Line to Line: 1768 VDC 1600 VAC Rated Voltage (max): 150 VDC* 300 VDC Rated Current: 60A *Certified to 120 VDC for TUV WARNING This is not approved for hot swap or current interruption in DC applications. Doing so will result in irreparable damage to the contacts. KEY FEATURES * Compact connector for high-current DC applications * Reliable performance in a compact assembly ELECTRICAL SCHEMATICS DB8 & DBJ8 * 60A DC current rating -VDC (Black) * Plug and receptacle available preterminated with standard wire lengths Line * Easy customer termination of power source Load * Polarized mating scheme RTN (Red) DBF8 Applications -VDC (Black) * Telecom RTN (Red) * Automotive equipment * Electric Vehicles Load Line * Rack mounted equipment DBX8 * Battery charging systems * Power supplies Load Line * Light industrial appliations -VDC (Black) RTN (Red) corcom.com TE Connectivity Corcom DB Series PRODUCT OFFERING Filtered Versions Accessories & Tooling 4-1609075-4: 60DB8 4-1609075-5: 60DBF8 Single contact socket for use with 60DBP: 4-1609075-6: 60DBJ8 4-1609075-7: 60DBX8 Single contact pin for use with 60DBR: Connectors with pre-terminated wire leads Single reducer for #6 AWG wire with DBP/DBR contacts: 6648434-1 1766232-1 176813-1 4-1609075-9: 60DBPL1 6-1609075-4: 60DBRL1 Contact Insertion / Extraction Tool: 1643922-1 5-1609075-0: 60DBPL3 6-1609075-5: 60DBRL3 Crimp per TE specification: 114-13206 5-1609075-1: 60DBPL9 Crimp Tool: M22520/23-01 Connectors Only* Indenter head: M22520/23-04 5-1609075-7: 60DBP 5-1609075-6: Locator: 60DBR * Includes molded connector and contact retention clips only. Contacts sold seperately M22520/23-11 DBP, DBR and DBJ8 connector locking kit: 60DB8, 60DBF8 and 60DBX8 connector locking kit: 3-1609114-0 3-1609114-1 Accomodates #4 AWG wire. 2 required per connector. Reducer required for #6 AWG sold seperately Prevents accidental seperation of mated connectors ORDERING INFORMATION 60 DB F 8 Output Style Filtered Models 8 - 6" wire leads Connector Only Options L1 - 1' pre-terminated cable pair L3 - 3' pre-terminated cable pair L9 - 9' pre-terminated cable pair Omit for none (connector and retention clips only, contacts sold seperately) Type R - Receptacle with clips P - Plug with clips J - Compact filter F - Feedthrough capacitors X - High performance Blank - standard filter DB Series Current Rating 60A RECOMMENDED PANEL CUTOUT 1.654 42.01 1.370 34.79 R 0.062 (4x) 1.57 1.055 26.79 0.528 13.41 Front Mount Panel Cutout Tolerance .005 corcom.com 0.138 Dia. (2x) 3.50 1.654 42.01 1.3 33.02 R 0.125 (4x) 3.175 0.985 25.01 0.493 12.52 Rear Mount Panel Cutout Tolerance .005 0.138 Dia. (2x) 3.50 TE Connectivity Corcom DB Series CASE STYLES DBJ8 E D F 6.0 Min. A 0.591 C 2.087 0.375 (ref) 0.965 1.04 Max. Wire #6 AWG, 300V Extra Flexible IAW UL10198 (2 x) 0.150 Connector Dia. 0.140 Can Dia. Red (RTN) Label Black (-VDC) DB8 & DBF8 C A E 6.0 Min. 0.375 (ref) 0.277 0.297 Red (RTN) 0.423 B D F Label Wire #6 AWG, 300V Extra Flexible IAW UL10198 (2 x) #4-40 Thread (2x) #6-32 Thread (4x) Black (-VDC) DBX8 C A E 6.0 Min. 0.375 (ref) 0.277 0.297 Red (RTN) 0.423 B D F Label Black (-VDC) #6-32 Thread (4x) corcom.com #4-40 Thread (2x) Wire #6 AWG, 300V Extra Flexible IAW UL10198 (2 x) B TE Connectivity Corcom DB Series CASE STYLES DBPL DBRL D A C A C D E E B B F Black (-VDC) Wire #6 AWG, 300V Extra Flexible IAW UL10198 (2 x) Red (RTN) F 0.150 Dia. 2x Black (-VDC) Wire #6 AWG, 300V Extra Flexible IAW UL10198 (2 x) Red (RTN) Minimum cable lengths: DBRL1 / DBPL1: DBRL3 / DBPL3: DBPL9: 12 [304.8] 36 [914.4] 108 [2743.2] CASE DIMENSIONS A B (max) Part Numbers 60DBJ8 60DB8 60DBF8 60DBPL D .025 .635 E .025 .635 .025 .635 F .025 .635 3.2 1.36 1.181 1.654 2.087 1.28 81.28 34.544 29.997 42.012 53.01 32.512 4.06 3.20 1.45 2.50 0.875 2.077 103.12 81.28 36.83 63.50 22.23 52.76 6.06 3.50 1.45 2.876 0.875 2.265 153.92 88.90 36.83 73.05 22.23 57.53 1.22* 1.181* 2.087 1.654 1.023 0.591 30.99* 29.99* 53.009 42.011 25.984 15.011 1.695* 0.93* 2.08 1.654 1.195 0.465 43.05* 23.62* 52.832 42.011 30.353 11.811 60DBX 60DBRL C (max) * 0.025 [0.635] PERFORMANCE DATA Minimum Insertion Loss - Measured in closed 50 Ohm system Common Mode / Asymmetrical (Line to Ground) Differential Mode / Symmetrical (Line to Line) Frequency -- MHz Part No. .1 .15 .5 1 5 1 20 30 50 60DBJ8 - - - 1 13 21 30 40 30 Part No. 100 .1 .15 .5 1 5 1 20 30 20 60DBJ8 5 8 19 26 34 26 20 16 30 Part No. .05 .1 .15 Frequency -- MHz .05 .1 .15 .5 1 3 5 10 20 Frequency -- MHz Part No. 50 100 - - 30 Frequency -- MHz .5 1 3 5 10 20 60DB8 2 7 10 23 30 48 38 28 20 16 60DB8 20 26 29 43 53 30 30 24 20 18 60DBF8 15 22 25 35 42 50 58 54 38 36 60DBF8 9 15 18 30 34 40 44 44 48 52 60CBX8 - 10 16 40 48 54 60 51 40 36 60CBX8 31 30 30 70 70 54 50 60 54 50 corcom.com FOR MORE INFORMATION corcom.com TE Technical Support Center Internet: te.com/help USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico +52 (0) 55-1106-0800 Latin/S. America: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Part numbers in this brochure are RoHS Compliant*, unless marked otherwise. *as defined www.te.com/leadfree te.com (c) 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. company. All Rights Reserved. 1773455-2 CIS JG 07/2011 Corcom, TE Connectivity, TE connectivity (logo) and TE (logo) are trademarks. Other logos, product and/or company names might be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information in this brochure, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications.