A-Line Industrial Connectors SINE Systems * Pyle Connectors Corporabon 3A-Ling* represenis The Sing Companies, Inc. commitment te quality and performance fagard- ing the manufacturing of heavy- duty, altachabla, metal shell mulll-pin, ehectrical connectors A-Line i designed for com- mercial and industial anviron- ments requiring & low protile bay- onet coupling style connector for heavy-duty conimal and signal applications. A comprehensive eMecton of ingen arrangenens and accessory hardware contigu- rations are laatured to accomme- date heavy-duty, commercial wire and cable. Common applications include automation machine bol, robotics, instrumentation, process control, miaberiad handling, tes, misurernent and audio. A-Line is manubkectured im accoddanca with military apecifi- cations, MILC-85725 Sane | and MIL-C-26482 Series || negard- ing compatibility and conftor- mance, Enhancements are faa- tured which permit the A-Line te eflectively address the rugged condilions of the industrial work- place. A-Line... Low Profile Heavy-Duty PerformanceContents Features / Benefits Insert Configuration Insert Gender ! Hardware Style ? Praduct Ordering Guide q Dimensional Intonation - Plug Connectors 11 Recaptacls Connectors 13 = Mounting Adaplers 15 A0cessornes 16 Tools and Replacement Contacts 17 Engineering Data i Cable Information 20 Product information 21 * Sine Fag mde eee afiont to mie Pat information oonhained in this catalog is HOO oe bee of pubboabon Secon ST Gr Dae) eS A ih BLUSE) de pe BS er Pee) aeA-Line multi-pin, circular, metal shell, controlisignal corn: nactors are heavy-duty envi neenlal grade plugs and recepta- Clg thal meet thee cememes of many industries lis ome pence -keyed shell, Coupling nut, cable adapter and gland nut are constructed of hagh grade machined aluminum. All alurunum components are anodized for superior corrosion resisiance Sine's A-Line plug shell oou- pling nad is a finger grip design for easy handing. The bayonet cou- pling system allows for twist lock quick mating omic the three siain- less Sigel receptacle shell mouni- ed bayonel pans. The positive locking detent upon full coupling Secures the connection. The cable adapier and gland nut feature large hex machinad surfaces far damage free wrench tightening during connector aesernbling. A Slainless steel has- ketweave strain relial controls cable bend radius and pull oul The gland nul compresers @ tapered grommet around the jacketed cable to seal out liqueds and contaminants. Other sealing 'ealures inclade a shell interlace gasket, an ingen cork and bottle saal membrane, insert rear wire seal grommet and a cable ackapler O-ring seal, A pare! mount gasket is also ingluded. Optional anviron- mental covers ara available for eddilional prolectian when con- neciors af in a disconnected sale Straight and 75 degree cable adapters provide ample wire space for easy termination and assernibly. 4 Features / Benefits Contact Aafanhon Called One Piece Aeceptacie Shai Shani iniertace Sea! Stamvess Sinai Bayorret Pin (3 Places Bayonel Couaing Muy Banded & P. Feamgie iz Insilatar nichts Agar Wire Panel Mount Bonded & Polted me Gortac Crimp Coupling Entry Seal Gasket Male Inset ou Contacts Aetainer F (Sockets! Stabilizer & : Receptacle Paral Mount Gasket Bayonet Pins a. if Sy, Receptace Shel wan Mais insert (Pin Contacts}Cable Agaptar Adapter Seal Ghrd Nui Aear Vira Compression Basheiveare Eniry Sea! Grovmaft Swain Aevet Plug Ping Shall ath Ferale ingert Socher Contacts! GCoypiing Nu! Cable Adapter Compression Greil Gland Aut Siskehaware Sivan Gaba! Hote: Views shown are typical assembly of BOT Ca ay way Geigy upon insert configunrions and harder elected Connector ingerts are of Tuuil-waler design aid ane bord- ed by the factory into the con- nector shells. The pin {male} ingen features a cork ard beth interlace seal that seals around the pin (mala) contacts and to the face oof the mating socket (heriaht) connector mgori. The rear ol the pin ingen incorporates a fear wire eniry seeking grommet thal seals around ihe insulated wire conductor The cenlar riged dielectric maternal holds and sta- bilizes ihe pin contacts, The sockei (female) imsart design also features a rear wire entry sealing gramme!, The front rigid camponent holds and stabi- lizes tha socket (female) com facts. The closed entry desagn of this front insulator piece protects the sockel contacts from bent ping or over size probe damage. The contact locations are marked on beth the front and rear of the ingeris. A-Line contacts are solid machined insertable nimowable crimp style. They are made fram B high strength copper alloy and ara gold plated. Thay are designed for hegh sirangth, dura- bility and electrical efficiency Sockel contacts laature a probec- tive stainless steel hood over the socket tines. Contac afe inserted of removed al the rear of the insert. They are locked into the insert by retention collate embedded in tha inser mged insulator. All contacts. are crimped with simpte hand tools. The cimp is an -indent pattem for mamxirmunm wink rhe tion, A long ground pin contact and shell ground clip are offered with most insert configurations {for applications requiring a ground circuit fram @ specified contact to the connector shall).20 AWG 300V-1A AC/DC" Insert Configuration agi 1-| <<a--_ | 3 Cantact 6 Contact Od) Shell Size 8 Shell Size 10 UNGND A503 | UNGND ASO6 10 Contact 19 Contact Shell Size 12 Shell Size 14 | UNGND A510] UNGND A519 26 Cantact a2 Contact Shell Sime 16 Shell Size 18 UNGND A526 | UNGND A532 41 Gontact 55 Contact Shell Size 20 Shell Size 22 UNGND ASa1 [UNGNOD ASS5 | 61 Contact Shall Size 24 UNGND A561 | Insert Voltage and Current Ratings are based upon the dinlechic separation of contacis. dialectic strange of the inulating materials used and prowen by qualification testing to the applicaile requirements of MILAC-abaao, Insert Curent Ratings are developed and based on several laciors, euch a6. use of come patible wie gage io contact sire, quantity ol contacts, wire insulation, temperature cating, and opereiing ambient jenperabune. The sum mation af the thermal etects these varables plus the contact tenmal lose shall not exceed the total bomperaiura rating ol the connector GO0'C, 392F). Rafer to table on page 19 tor indhdual contact cata, The configurations shown are viewed from ihe front face of the male pin inset, Female sockel inaeris are oppose. They an not dren 10 actual sore. Conhgurabons are Sten in their ateiable tor moe layouts. Also, Ofer insect conContact Legend 20 @ wt 16 AWG 3 Contact Contact 300V-74 AC/DC" Shell Size 12 Shall Size 14 UNGND A303 UNGND Ag05 GND Adda) = GND AdO5 11 Gontaci 16 Contact Shall Size 18 Shell Size 20 UNGND Ag11 [UNGND A316 GND A411 | GND Ad 21 Contact 21 Contact Shell Sire a9 Shell Size er UNGND A321 GND AdFX GND Ad21 Special Automotive Beli ein 41 Contact 31 Contact Shell Size 28 Shall Size 24 UNGAO Aaadq UNGND ASS GHD Addi ayo AS = jumacties Gpectioatn Cid Style 44 Gantact" 60 Contact Shall Size J28 Shall Sine 36 UNGND AJ341 UNGND A360 | GND AJ44 | GND AdG0 : NEW STYLE 12 AWG 4 Contact & Contact 300-204 AC/DC* Shell Size 14 Shell Size 18 UMNGAND A1b4 UNGND A108 GAD Azo04 GND A208 * enpre design ATA) rec 19 Contact ommended over old ste AAAS Shall Size 24 layout Mor-naieable ta aech otha UNGND A119 GND A219Insert Gender / Hardware -'3)K/0 0 Plug Connectors ap eile Ingvart Straight StraightwW Gender Adapter Basketweave Pin S000 SK 00 Socket 4000 4K 00 insert 75 Degree 75 DegreaW Gender Adapier Basketweave Pin 3x00 a00 Socket 4x00 4700 Insert Dummy Panel Conduit Gender Adapter Mavent Adapter Pin 3800 SP00 afao Socket 4500 4P00 4T00 Plug only (ne harcheare) - 3008) (pin) and 2000 (socket) designationsee Insert Straight Straight w Gender Adapter Basketweave Flange/Iniine Flange'Inline Pin Doo7D00 SKOO KOO Sockel 6DoWeDoO 6K OWVAKOO Insert 75 Degree 75 DegreaW Gender Adapter Baskelweave Flange/iniine Flangeiniine Pin 5x00 ROO SyYOOT YOO Socket S200/5200 ByYOoe Oo Ingeri Durnmy Panel Conduit Gender Adapter Muni Adapter Flange/inline FlangeInline Pin 5500/7500 {Poo STOWTTOO Socket BS00/8500 2P00 BTOOWETOO Receptacle Connectors iri-lis PebeptEcle onby (a hardware) - 7000 (pin) and MM) (socket) desgna- fiona. Flange ccumt receptacles contigurar fons faith backend hordwarn) ore 5 end & datignaticns Sarmilar ss panel TUT i-line reteptacle eonfigurationg faith bectend hardware) ace 7 and & des noliona. Ao mowmiing flange as iheewhSample Part No. Ad21-3Y 0-6: equals 24 pin, male conmecior kil equipped with TS" catle agapiair and baskntiwoaws strain rele! dized for cable OD. of 625 to 750 A-Line Product Ordering Guide Connector Kits Beith AS Corea 21) Me 4o56 AN (GA Page 528 oy Fama he 1 MET Reale Ave (OKO Pug jmi? AG [} See [| Para hin Flanges! io pl (Sc BAe (EB) PF erreaiae Ire-toraa Peecgrvecie UT) Padi (A) Fora Insert Configuration Selection (Dp Saye! Gate Sclaphee Pin iF) Seager [P) Pare betcari Insert Gender / Hardware Style Selection ie ol a aE E (moma ES a Hh | Ye A 25 7h | 38 | AS 375 Jak Le ad Si) ee An ars Tah | de | AG 7a) AS a7 a5 1000)1 af 11 1495S Bl 1.1 1S) 1-14 | ie 1.290 1.578 EI Lars 1.808) | 1-1/2) Ba = os ar Entry Size SelectionA-Line Product Ordering Guide Connector Kits (1) ? f Fs Vy {2} CH ia] (5) Ling near iraart Paid Conrad or Type Conhigurmin Plea Backers Aaecngeacie | Eat) AMES Corea 1 tela s: G iG 4] Fama bp Saige Sample Part Mo. a Pages 5-4 j Fama Il ary" 5 Aa 1-3 7 - a: male aMeo (OND ry Pian =i? aveG (3) ee equals 21 pin, male connector kil 1=12 AMG ol peanie 00 Semigae equipped wilh TS" cable adapiar Carne Asap: and baskitweawe strain rele! sized inns oe Ble a for cable OD. of 625 bo Fe" ees on ie ed Condod Gckgcter x 1B) Ferree zis a73 1.000 | 1 asf Ve rs) Cain 1000 41S 1 Pveteihe 1.125 1.260 | 1-104] 08 (Tl Pala T) TS" Canin 12 1074 Bal if] Formals Aeprier w! Lars 1.800 | 1-12 | Ba Tahara 1300 1.64 i= | Laas 17H oe [FP] Pare! iouri [1.70 1S ar omy adapier Insert Gender / Hardware Style Selection Insert Configuration Entry Size Selection SelectionDimensional Information Plug Connectors ee ee ee ee 4 Note 2 Al demensepns shown ane for (Overall Clearance Dimensions) overall cleaminoe purposes. They Bre nol necessary fue component dimenmons. All meing dimension COnvETEONE are rounded Straight cay = pee wiwo Basketweave szeoed FH my i ann | } f aw | | A: i b | i (Note 1) A B c D E F 6 H Grell Sim OO 270M) Deer) OTS] Oe) O98 ey MA Mi Faia, 10 527 FE) DST) 180] OST] foe AMA Hi PA 120 2S) Oe eT] 14 | OT] od | y hia, A, hia, ria 12 327 BST) SST) BEET) Peep ra HM Pala 16 327 oe) Oe eT) ee 2] Oe es] oP oe ey Pia ey rai Pia 18 ET DETR 71 ee DOT) ae nM hi ra, 20 ES Se ee ee ey) Aid AM cM Pi 22 ARTS) DETR LANIER] LIE 1 eT) AA HM rum, 2 4 108 Oe eo 2 es) ee) or} Ae nM oa A 7H ASR (1G.32) DAGGERS) 24d (61 Sa) 116 FE) 2241 AMA ri ra a PO Se oa 2 ee, ee) 2d 8 ha A he ra, ADRS) LIT) BST Le) oe roy Aa A MA Pa 75 Degree ee wiwo Basketweave || =e = i iy (ate 1) A B c op! Eg F G H 1 Shall : Size MM FIR SS) OTA) (MES OS RT) BA hk hu 1 2A CO ST) Lee) ee 1 238 ee het heh al 1 PATS CSI) 14h) Se) Ln 2a hk nA 14 SSG(E7 SS) CE ST) 1S GRST) CGS) Tee) 2a eo hit hut ATS ORL) LEI on Zane) ha nA Pe ee ee ee eee hath had M JC OT LM) LIB) LB eT) oe te) he il ha 22 LRM GST (ELI BOE) 1G Later) Gee) BA hai th 24 AT) CUT 2 1 eT) 88 Cy hard fink hak 26 SEG LTH G80 (EIS) Baa GR) 1) BENE) ees] A hth tah 120 2 (RAT 10 4 Re ee 2 4 ee) hea hk tok MABE LB IT) BT TE) 1 ETT) eR A hin han Dummy and NOTE: Carty dda mug : . : PMs eet msuraing mam 3 Conduit Adapters an -. 8 i = 1 Y Hy ! || Le eo 4 | { HOTE: Conduit adapter "A" dim , = ! =! 1 does nem lacks rea jena imei ora of apecad (eng rs Dummy Dimensione (Mose 1) iA, B c o fe FE G H I Shell Slze 8 BBO (12) Oo st) OF Ie) LS eo) oe [18 a; aia hia hia hia 10 2807712) CBP) LG) LAR) Garg) A Hi HA Pala 12 SSO; Os) 141 (a) 2 eo 1d pe 2) hid Pa, hil hia 14 FRR) ORDERS) ESRF] BOOP) toe} Hi HA ria. 160 930 ee) ee) ee ee) oe) sd ey Pail. Ni Nia hai, 18 S25 (EGS CATE) 671 eo) 2) tad } HA HA. hia, 2 OPS SS) Oe eo) te eo) 28 ee) of oy Abi Nia iia wa HATE (ET) OOF (ERI) 1SRIBEH ZC MAR) 17NOBd, A HA Ha, hala, i 2S G2 OAT 0) 211 Se) 28S) Peep Nia Nia, ha BLA LES) Oe] ed ey) | |e iid AM AA pba HS 400 (107.80) 1) Se) 2.44 6} 282 8] 2 eT, NA NIA hia 4 aT) Le) 2ST a) es) ee} ee Na WA FAL tiConduit Dimensions (Note 1) A 8 c o E F a H i Sell Size 1 Bat iel at) O9F (7) OTe) PT OO? fi haa Pai, hr boii 100 BP eT) OSL 1 pe W2MPT 1.15 RE) hai Pala hire ith. 1 D7 (BOS) ORI Lee) MPT 1 py hit Pai, hai. bait 14 2ST) I LS Re) SPT Ot dd [al hii, Pa, hea, hs 16 BSP (TAT) GRIT) Pee ep PT O14 58} MWA Pal, hi ha 16 287 729 RATE PT MPT Ot ed iA Pu, ha, fa. 2 057 (.6o) ET SP 1 4 ey 1 NPT | hii, Pu, Au, hea. 2 2.57 (Be ETE) te 1 MT 17h (Ball hi Pa, hr hae Bo er (Ias) Cer ee) 11 ja Say 1 PT Lae jt?) hia AA Ay, HA M dD ORE) 2A ST 29 [) iia PL, nih hi A784 (UOT) Lea) a (1 PT 2 (Se) hi, AA, A Aaa 36 GEEZ) I] PT Oe) OL PT 27S es} hia, PLA, AAA hi ho MOTE: Erannementel ooenr 7 a . Suan wir rricaardirey -_ i = ona. i A | ta OU be & , tl ' : Hy 1. ace (Lend CR Shell Dimensions (Hote 1) A B c Shvall Sie on tae [TLF} Lv? (372) 76 (1-84) 10 tat (0) 1417 (28.21 10 es 43 1 At [TLiT7} LV? a Tai at (54) 14 1a [30.07) AF (EB 7a 15 I 16 {at (MLO?) 10? pe Fy 1.86 (42.18) 18 tad | LOF} 107 (ee Tal 1.77 (AT 20 1a [3.07] 11F eT] 1.66 (675) FJ {kd (S607) AF Pi 180 HET pal ar (07) VV? [LT] 2.11 Fs.) tats (36.334 1418 ear) 44 01 8 15s (a7) 13d (33.0 2a 01 Bt F) tS ead} bak [37 G9 PBT (74a) Cover Dimansions (Mote 1) A 5 tc Seta Sle i) Oat [2 ey 0.66 [14271 me (ULE 410 0.94 (1am O88 [14 ct] Ube (21h 12 0.4 (Sh 06 [18 2a} 1.200 4th 14 9a (Pay O88 [1423] 1.178 Go 18 id (Eda) O56 [14 23} 135 Te 18 Oad an 46 (1 1.08 (5.08 Fs 1 eo Quid [10 1.50 (EL 1B a Lo) Gs O83 (18 ey 1068 (4140 aa 1 GG Cah (10 1.75 (4445) 7. 1 ae G5 (21 208 C3 i8 1.23 6 2a) Cn Ct eh 2.06 Preah 7 125 est) Su Gees 2b TB Soil paar nee G-= Mignone) made hareees fa a a He Mirernum cladrancd deeernietey betwee panel mound Serie For k Fe Lh | miteed nha sires, add carro 1 | i 5 dimension for mach, ered cevicis by = ten a | I= Patel culul Senna by ford [ee rhe wari maent (Mose 1) A A Oo E F Ga H q thhell tal a) OP) 16ST) OO EOE Se Le ee] 2 oo 100 17 (4242) CT] 1) 1 9) OB ee) 4) 2) 120 PSP a) OC ST) 1 EE) 1) ORD ee Ee Oe ed eee) 14 187 242) ORT] ST) eT) 1 ee 2S) 16 BT a) 1) PB) Pe) Le) 18 roo) 12 SE EY ORR La) RM) Ll ee SO} ee 1 Boe Sh 1B TS) 1) 12 2) 22 RE TR) 2 Be LES Ei 2 RE) Pe) Pa CMT 2 ee a) 1S) 10) 22 14 A) Pe 2) SS ee 0 eA 175) OS 2d pe 2 pS) ae (ee) 1d LS) MSO) oT) Be a) 0 ee SS SB BT 22 Dummy and Conduit Adapters cont. Plug Shell (Only) and Environmental Cover Panel Mount tzDimensional Information Hote I: insert Tolion determines Receptacle Connectors pages 5-6. . Hole 2: All Gimecsions. shown ane tor (Overall Clearance Dimensions) overall ciearanoe purposes. Thay are nol mecessarly ie componeni Gimecaions. Ad meric dimenaion OTWEnsions. one rowncied. In-line Straight a ae ye wiwo Basketweave | hk ' ae ae =} 1 pul oT al i | FAL ' (habe 1) A Bi c BD E F a Shall Sine i] 27S 68 Bay 0.88 2 Bn) OLTt (too) 2458 (14.255 8 [P44 Au HA 10 134 || OB [ee BE) OB el 0.34 (0.57) td (SY Pal Hee 12 424 jy Cee 2 Bn) 1. Ba) qu (aos7} 124 [3UBCH A HA 14 3.24 |B 30] 0B ee. Ge) 1.9: Ge 44 (B87) 1 [5S Al tak 16 a2a oy Ooo 2 Bn) 1.3) Sarr) oa (087) 1 (3.03) A HA 18 T33 [81 a OF fH Bai 133 ee 39 (0.87) 1 SE (5.04) Pi Hi 1] aod (0.57) O04 25 150 G10) LEB (30.27) 1H 45.07} MA HA im 2 57] OB 25) Bai 160 4 4g) 0B (27) 1.24 (6.07) A te] ra 2 ee ee) 15 as) tee (27) 1 48.07) Ma, HA aH 4.82 (12247) 112 SR ae} PO Ohi EBB [2S ay 2.21 [B61 A a] Ae aa 1a 4.42 Peas) ie Bee 1 be (se) a1 (56.13) Aa CT J S62 (142.7) = 1.43 GOT) 7B8 G7 Sh) 108 [aay 279 (7087) AA Hn In-line 75 Degree i] 41 wiwo Basketweave | ih > L (Note 1) A B c o E F G Shia! L Sie an TwMaAy G88 (22.841) O77 (BS O58 fe) 2.06 2a8a) 1.78 Pop A i 22 | US) OLB) SALET) 1 oe 24d (oe A, Fy 7 4 Br 296 (22 84} 1 (a TLE) GST) 1 Soy 22d (Se Ai tall (| Gu ea) 1 ich [ae Fey R) GLST) 1 Gon 297 (be AA ir PEO) OE) | 7) ET) 06 LEO) 8 Mia, ih ea (078 || USS Sy 135 (3.03) 6) QoS) 1m os 2.3 (BI HA = 4.45 7 Oe (PAB! Hs ( 1418 Cer 1 te 3.45 (87 By BA, Brg 25 458 (ey 1S [41.95] 1.10 Goa) 1a (4497) 1.57 (4)} ae) Fi 7S (By Ot 127 OE 17 [ol 45] 1.18 CRIP) 1 (5.97) S78 (4) Pal Fd he 10 (at ue [Sa ay Lib Re me 1.90 |Poy Au 4i8 0 199 sy 1 A 20h (Be 1.16 Bi 21 (0 3.90 [B8s} Pai - 274 [0] iat (07 2.66 (BT ss) 1.18 46) 7p (7a 4.55 01S hail In-l ine Dummy MOTE: (Duarirey aedaptae sup 1: =e a Glled ee mourriag 1 tf rhe and Conduit chain eh w= a ee rf ' Adapters Rohe LB ", a i | | | HOTE: Cnomcil actapter "A" im ee cea. riot Incl rode Ag ore oF epecka! Eniege. aaa Gummy Dimensions (Mele 1} a o c D F ag Sel Sire oe Sree Gus (| O70 [1 1M | oPE aS He HA nm B77 (- O88 (E284) O88 [be os) 1.80 Ce OST (ee th Aad hae rd S37 eu (8 ) 1.00 [oy 700 meu HES (Baap Ae HA tl RIT RL | BEET) 1 ROS Aa, fk 14 S37 (oe | QU 1) 130 a7) 200 Gu 144 [eh Ah A tn 13 (a oh hae (2 Bt 1 34 8 0) i (eh Oh [3S AL ih Fo] Sas (OT Om | a [Say 150 [104 2.50 (oH 15 (a AIA Te ey LE 87 oh 8a (23.88) 1B pay 2.50 (625th 0S peo) A, A Ba es 174 pas] 2.450 (Le OBB [47 -75} AA MOA mm 4.92 (oo 11 LEB} 2.08 [52 21 222 (66.55) 20 (87) A, te] iH 4.72 [ee ee] ice (ee a4j 2 ji 2] 2.22 (es 201 [Sa7} Pa MOK E 5B LET 1 alt POF) 2.68 (7 Bal 2.25 (B25) 275 (66 65} Pia ihe 13Condult Bimengslane (Note 1) A 8 c o E F Gi Shell Sore oe 2. 60 Th) O86 [2 1p 71/160) 1 NET ay? (22 ey AA ma op 2 MO Ta} 0.88 [E2 04} OA [22 5] ie MPT 105 [ea a Me iz a4 (Ly 0.88 (ot ap} +0 (25 40 12 NPT Litt (20 aA mA idl Ra I7a 44) O08 (eat 1 c8 [Pn Oy M4 NPT 14h [34 A ei ad 16 aon (7341 (90 [a 1) tA 27} a NT 1 abd [2 Eh WA MR iB PAS 73 eH O85 [Pisa tn [35 oy a NPT ab (6S oy Auk 20 24d fee) ES LO 1 MPT 1.58 (80s ms ot rd aaa [BT ay eh [1 VL [4p 1 at 73 (oe) at Muh aa ae Ty deb (ee) $75 [del wp a SPT 486 (a7 7B) Mk fa | 4.57 (111g HE [PAA 2.06 [Sot a} 119 KPT 2 ar) sek bak A=.) iL AF (179 10S (aS 2.06 [Eh 140 WPT I ae) Hi hin Mi 5.05 (13438) 14z (407) 2.86 [67 58) 11d KPT 25 (he) He bai Se MOTE: Enstewmaren! cover | 7 : Supple) with mounting "8 onli. | i } ; } I ' a |S Ca Shell Dimnenalona (Mote 1 rt 4 c See Size m 130 eA) O52 (7521) a (ee 16 128 GD Of at] SRA ZS 12 135 1) 0.462 (14.21 100 SA 14 138 Oa O87 (13-20 1.14 th 14 13 O82 (15.21 11 GT) ia 140 Oa7 (128) 18 mo 1.40 (88 0.65 (16 61) 1.2 GRAM ay 149 G7 ah O87 (17 03] 16 ao a4 1.40 G68) 0.88 (17 27] (7G Gn) 1 GT (AP O04 [Fly 208 Gt iH 16? Gas) Oda [Et da} 21 ie Mm 107 ORCL) ae (es 4} 2.66 755 Cover Dimensions (Mote 1) A Bo C Shep Sima of OB 125 Ba] Gh (14.23) O72 (14 1 O04 (25 Be) O46 2 0 66 fei Bel) 1 O84 (2a Fe] O58 (14.25) 11D S20] u og po Bey 686 E68 7d] 16 0) BH [5 Bed} O.S8 (142) Ls 7] 18 (04 hs Be) B56 Ce tl Hi 094 [my 088 (14254 too (3810) m O04 123 Ba} O56 (hE Ean iat a] mi 8 (Pa UBD (1a) 17S ba 5] ma 1m (41) 080 (zB 21Mb |e aes] Pm [Tj 080 (uae 206 Set Sty 1 8 (Se) 10D bi 2M [BT Ba] mae Di = Pave con-oul dimension for from Patuel. i i Fu Mouring hole Sia tarer ' a 4 ie Minium deerence dimension | . ty : beberen cane! maul canter Lu For pond wea ping, eel : fb Charan OTHE Ie END, = * fn ned dheche Erp es iMote 1] A 5 Cc oO E F G Stet fine oo 1.29 e351) OS2 TE CRE PC | 2 poo) 180 (AS) a0 1. 135. 30) O82 ast] 10 SUB) De Ge O08 bE) ETO (Be qt 1.2) $36.30) SSP a2 1.69 0 OA Ge eS 0. ee Eo) 2B F112) 14 138 ae) ta {eT Lie) | Gn ee O08 1) 260 73.6 16 12 [6 Si) O62 (1a Fi) 1 Ta) Ve TT ES 3.10 (PB Ma 18 1a [3 ay Osa (120) 1.97 p04) 1123 Sei CS) 08 (46g) Be 91 2 20 1 anh [ET 5) 0.68 (168.511 210 (53 Sa) 1260 0A 7) 6 ae a. uo) 3.40 638 me | ate [Ty Oar (17 0} 221 61a] 1374 fei 1 0.98 (61 360 46 Pa {ab (37 Sy 0.08 (17.37) 239 OTT LiMo) a OMT) 1.78 [4 SB 1 det) 7m Ley [4a4a74 O48 (714) 268 (66 Lhe ee) 14S ia A i 420 1 ut VAT (62434 Oda (eta) 284 (72 a] LAG, aaa 721 Bo] 4.20 (1 08EE) LaT (Si) O08 (ey S58 (67-12) Sot (Fa PH Fee A OPA 48D CGB] In-line Dummy and Conduit Adapters cont. In-line Receptacle Shell (Only) and Environmental Cover Panel Mount i4Dimensional Information Mounting Adapters bs Head Bracket _ A L 375 (608mm) Dia z PL = = 1 . + = SOG 12. tren} EE B Dimensions Inches {mm)** Shell A B c D Size* 08-24 2.50(69.50) 2.00(50.80) 0.19(463) 1.75 (44.45) 28-36 3.50 (88.90) 250(63.50) 0.25 (6.35) 1.75 (44,45) Angle 4 TH! [lnm De Adapter [ee Dimensions Inches (mm) Shell A B c D E Panel Shall site ia dalerined by ings size" a sen fees, ae a AS O622 4.30 (108.22) 282 (7163) 238 (60.45) 325 (62.55) 186 (47.75) 2.000 2.50 (50.80 x 63.50) 7 24 (45") 450 (100.22) 2.82 171.63) 2.36 (60.45) S25 (62.55) | DBRS) 20 e 2.80 (5080 2 6350) 24 (BG*) 6.44 (163.58) 4.56 (115.82) 363 (92.20) 5.44 (138.18) 3.25(82.55) 3.750 4,25 (95.25 x 107.95) eo 6.44 (163.58) 4.56 (115.82) 269 (92.20) 5.44 (198.18) S25/0255) 3.75 x 4.25 (95.25 x 107.95) Jeb B44 (163.58) 4.56 (175.62) 3.690220) 5.44 (188.18) 9.25 (8255) 3.750 4.25 (95.250 107.95) 15 d 6.48 (165.58) 450115 62) Rea e20) 5s (1B) 225 (8255) 3752 4.25 (95.25 0 10795) MOUNTING GagenT tz (30 TemAccessories Shell 45 Degree Angle mL" Size" Adapter Bracket og CA-2510-08 CA-2515-08 CA-2517-08-T 10 CA-2510-10 GA-2515-10 GA-2517-10-T 12 CA-2510-12 CA-2515-12 CA-2517-12-T 14 CA-2510-14 CA-2515-14 CA-2517-14-T 16 CA-2510-16 CA-2515-16 CA-2517-16-T i8 CA-2510-18 CA-2515-18 GA-2517-18-T 20 CA-2510-20 CA-2515-20 CA-2517-20-T 29 CA-2510-22 CA-2515-22 GA-2517-22-T 24 CAe2510-24 GA-2515-24. CA-2517-24-T 28 CA-2510-28 CA-2515-28 (CA-2517-28-T Jee CAJ-2510-28 GAJ-2515-28 CAJ-2517-28-T 36 CA-2510-36 CA-2515-36 CA-2517-36-T Shall Plug Cover Plug Cover Receptacle cle Size" Wilh Ring With Eyelet Cover With Ring Cover With Eyelet OB CA-5508-A (A-S508-A-F CA-5608-A, CA-S608-4A-F 10 CA-5510-A CA-5510-A-F CA-5610-A CA-5610-A-F 12 CA-S5512-4 CA-5512-A-F CA-5612-A CA-5612-A-F id GA-5514-4 GA-5914-4-F G4-5614-4, C4A-5614-4-F 16 CA-5516-A CA-5516-A-F CA-5616-A CA-5616-A-F 18 G4-5518-4 CA-551 6-A-F C4-5616-A, C4-5618-A-F 20 CA-5520-4, GA-5520-A-F GA-5620-A CA-5620-A-F 22 CA-5522-4, CA-5522-A-F CA-5622-4, CA-5622-A-F 24 CA-5524-A CA-5524-A-F CA-5624-A CA-5624-A-F 28 CA-5528-A CA-54528-4-F CA-5626-4, iC A-5628-A-F (J28 GAN-5526-A CAJ-5528-A-F CAL5628-4 CAJ-5628-A-F a6 CA-5536-., CA-5536-A-F CA-5635-A (CA-5636-A-F Mounting Adapters Environmental Covers * Beall gine ie chatercrance! by ingeerl Configuration, Refer io pages 6 4 ff. 16Insertion / Extraction Tools (Metal) Insertion / Extraction Tools (Plastic) Contact Tool Inspection Gauge Hand Crimp Tool iv Tools and Replacement Contacts Contact Tool Size Alumber 12 GA-5K12 neces 16 CA-5K16 20 CA-SK20_ Contact Tool Size Number 49 CA-5H12 _ 16 CA-5SHIE _ 20 GCA-5Het Contact Tool Size Number _ 16 00-5G16_ 20 CO-5G20 Contact Tool Size Number 12,16,20 GA-5D12Contact Tool Size Number 12, 16, 20 CA-SEle Contact Tool Size Humber _ 12, 16 CA-5J16 Contact Pin Socket Ground" Ground* Ground* Blank Size Number Number Pin Clip Clip Seal Number Number Number Alumber (Mow Shyla iid Style) 12 CAADI2Z-1K CAATI2Z1K CA4012-2N CA4212-2T - GA-4012-59 16 CA4Q016-1K CA-4118-1K CA-4016-2N CA-4716-2T CA4276-2N CA-d016-59 20 CA020-1K CA4120-1K _ = = CA-4020-59 Pin (Male) Contact Socket (Famale) Contact Croft 3 o {] Ground Clip Ground Clip Blank Seal (Men Style} (Oo Style} &e al 4g _ee a Pneumatic Crimp Tool Ground Clip Crimping Tool Replacement Contacts * (Ground pin is shear plated and Qeoured clip is in platedContact Data * (Al matric dimension conversions: ane nounced Performance Data * Recognized under the Component Program of Underwriters Laboratories, Inc, for 250 volta, Fila No. E106a16 "AA * Cerified by Canadian Slanmiards Ageeclatien. Fite No. LFRBS458 G- 19 Engineering Data Performance Specifications The A-Line connector line is built to conform to and exceed the test requirements of MIL-C-26482 Series || specification. It is also compatible with and mateable to simi- lar MIL-AC-2R482 Series || connector layouis. Contact Test Max. Current MV. Drop Max. Wire Max. ing. Crimp Wire Wire AWG Size Current Rati (Millivalts) AWG Dia. Wire Dia. Barrel Crimp (Amps) (Amps Inches {mm)* Inches (mmj Depth Range inches (mm)" Notes- 1 2 3 4 5 6 T 2000S 75 17 50 0481.21) .083 (2.10) .160 (4.06) 20, 22, 24 16 14 2m 45 066 (1.67) .103 (2.61) 246 (6.24) 16, 18, 20 12 28 41 38.088 (2.48) 158 (4.01) 246 (6.24) 12, 14, 16 1. Contact (onky} - Non-interrupting test current as prescribed by MIL-C-39029 for developing voltage drop across, end to end, of mated pin and socket contacts, 2. Maximum Current - Non-interuptiing, rating for single contact, maximum total current per connector is dependent upon contact density, ambient temperature, wire insulation temperature rating, sen level or altitude application. Refer to MIL-WW-5088 for quidanos, hillivell drop measurement made at opposite terminal, ends of wired mated contact pairs with noted test cument. een Based on crimp contact wire barrel dimensians. Maximum insulated wire overall diameter - based upon inser rear wire entry. Contact wire barrel depth defines insulated wire strip langth Range of wire AWG that can be crimped io given contact size. Operating Temperature Rating Corrosion Resistance Durability Fluid Resistance Humidity & Moisture Resistance Air Leakage Shock Vibration Approvals -BS"F (-65C) to 392F (200C). The combination of ambient temperatures and current loading of contacts must not produce an insert temperature in excess of 392F (200C). Exceeds MIL-C-26482 Series Il 48 hour standard with mo exposure of base metal as defined in method 1001 of MIL-STD-1344. Exceeds MIL-C-26482 Series Il standard of connector halves mated and unmated 500 times under normal operalive service. Resistant to most ols, acids and alkalis (olher fluids can be tested on request). Exceeds MIL-C-26482 Series Il specitication requirements as defined in method 1002 of MIL-STD-1344. Exceeds MIL-C-26482 Searles Il specification requirement of J micron par cuble foot per hour maximum, where subjected ta differential pressure of 14.7 lbs. per square inch. Meets MIL-5TD-1344, method 2004, Meets MIL-STD-1344, method 2005, UL. recognized, CSA approved. Consult factory for specific inser configurations.Cable Information 16 AWG contrel and signal cable, Nexible PVC construction, 600 volt, 80C. SINE PART | UL | Re, DF BALA. | SORIMAL CAPACITANCE | MDMERIAL | MOMIMAL | MIMIMUN | SHIPRD MUMDER | Teer | Conn MBS. | BA FT AT IKRx JACKET Ob, BEND WESOHT Conn "oF it FT THICKHESS AUS | LES : _4 Kae 1a | of 16 mi 0 ADDs.01 an aE KA-ODE-12 | 1a | 12 48 7 oak sae aa a KAO | 1D 14 448 7 eT eas. KA-BODE-E | 1g | ot a8 74 ara 7H.toe zs as i i 146 ] apes meenlin|a| ta se gee) | KA-BODE-60| 10g | 60 448 | ie Lies | 18 | Bee 16 AWG control and nal cable, flexible PVC construction, overall tinned copper braid and aluminum foil shielding, 600 vell, BC. SIME PART | UL | Mo GF | HOMMAL 1.0, | HOMMAL CAPACTANOCE | HOMAAL | HORIMAL | Mini | AOR HUMBER | Tree | GON. OHMS! 4 FT AT Uke JACKET on BEML WENGHT COND, SHNLO SpE FT | pre pt THICKMESS Ratu | Leer Praikarkt KA-Gtt6-05 | 105 Om 1 a ov) oan ae 15, 4a (a-Hite-E9 | 1083 it 1 nm s9 iS T4015 aa ma Ae t | 19 be ee Ee 9 oT ee 15, a4 er KA-S116-231 | 100 7 145 la = 73 Fate, ra a KA-116-11 | 1042 1 ie | a = 8 er a iva KAS | 163 a 14 Ee = os SFO 0 10.0 THLE KAG11-30 | 10H0 a 1a | wo sq SFG 116s ores 11.6 1087 16 AWG control and signal cable, heavy-duty flexing, polyethylene conductor insulation and Hypalon jacket, 600 volt, 105C. SINE PRAT 4O.6F | SGD. MGUL ATHOS | siCKET HOMIHAL | MINIMUM | SHIPPING HUMBER COME. =g7E STRAMDING LPS ALM MM AVG. oo SExD WEIGHT Porte] ! THICHMESS THICK Rags | Leeieong 7 fraty (bet Pehl | Ke-EMD hd? 1d 18 26 0) Of! oe Ded SAK 78 ne KLEAt ig. 16 16 i 0 bth Dao Hy 095 BS 155 Fab e nH 416 hr Oe Oa THO 74 me BUBB Hi 16 76 fe) Onn! os DGS B15+.070 ho aay HLA-A ball i i 48 hh i Dts) Oe aa ATS+015 ma BIg BAT i] 416 mi DS! os a 1.110.040 m4 ws KA-BAR? oT 43 aim OE F ODS a am bs 0 Hod Bd 1 tl 4 ao 730 AS! a. 11154.048 aa 1376 oa 12 i On Tog 20 AWG instrument cable, shielded overall, flexible PVC construction, overall tinned copper brald and aluminum foil shielding, 300 volt, 105C. HE PART | UL | MOLOF) HOMBAL VCR, | ROMBIAL CAPACITANCE | RORMRAL Mma | SHIPPING FLME Fi TYPE GOA, GH ! MM FT aT UR Rr JaCKET oo. HERO WESGHT OND, | SHIELD SFU ET | pri FT THICKNESS macs | Les tong ce ee M a a | ies | a8 iH EA-Pi- 10 | S517 0 a4 aw 4 Az mi | 400s 210 io 114 Kase | 7) ae | Bd 14 En a a ao i Kriss | ir | a | a4 | aa 4 a ma | Sao | mu Kriss | 7 | an | aa | oe ad a ma | SS | S| KAT | BT | 4 ia Eo ped | etoss | ae soe 20 AWG muiti-paired, individually shielded, instrument cable, flexible PVC co on, each pair individually shielded with tinned copper braid and aluminum foll shielding, 300 volt, 80C. SEPAAT | UL |Nd.OF | NO. | OMIM 000M | NOWMAL CAPACITANCE) HCURIAAL MOREL | GHIPP EEG MUM || TYPE | con.) oF OHME: | FT AT 1@He JACKET o.6. SEHD | WE PAIRS oe pA PE | pPOPT | THORRERS FADES |LRSOOY 7 i(}ecterH =m | o | ane | at a | att =) |e re mo | | ame |] oan 54 tt a | a3 | om | ame] oan 54 it a a8 m | a) am |] oad 5s it |e al mo) mo | am] at a8 itt a | BO aro a | oo | ae | aT a Cee 10a 16 AWG multi-conductor contral and signal cable, heavy-duty flexing, expanded PTFE" conductor insulation, 600 walt, 105C. PART | 7 AHEM A, HOMINAL CAPACITANCE | HOMIMAL | HOMIFAL MIHIMUA | WESOHT MUMBER | TYPE | COWC. | OMMS IM FT Part JAEKET 6.8. BEND | Lerraoey "ek FT THOENESS. RADUS sueeeene eeenennee: facies RATHIG0G | 20er | ae 19.0 CATH 13 |) Oe 14 ie Val 44 A a4 144 CA-THIe-t6 JH 18 ise Va 445 ate a7 an THi6-21 Het Pi 450 i | 60 Abts 0 54 re EA-THIE FH a aah Tu Jae Ss 225 61 KA-THIB4 | 08H a 45 we en oa Fo asd e801 H er 435 Ths 260 0st #10 br) GOLOR GOGE AEFERENIGE: Goneuh Factory * (Aas Deteeners cond uicine: = Cunacience betesen ote GOngucio aod al oh Gonduc Connecied 1s peal Type 80" Jae) el PLaaet A Lua Te A 0, ae ee 1 < ; =| a aan | SUP Sea) 8 TTETEP wn rer ORR AGS ST A) PT ae Te ee ee Type 81 ST Pe eT A ae ee a) ee ae 2S IMSL. Teo en ae A Ae ee ih TT oe . i. = _ sa = Bi 1 | | wee] as ee AE SOP ee Type "Ah an | fie ad = a __ 207 SIPELoM 2a Ta aT i UP) EP eg ee MAT BT ORAS BAR SOPPwE, eT Se Pola a err he, aL eg, Ts Type 71 aa MELE AAS SL PT AND 2 A CUP a A, Oa ae Drei ei ey (i, TaD COrFPLR ' = oe _ Fy = f Hq - 1 7 ao sae (ALL Py PO a, ca a SU Pes pe aoe jie, Ae TT a a Oe A ES vo ae Type 72 Be Pe Pa TT eee 2a) Sa A TT are Pe TET Et Oe Ye A ee Dh, Ta See. =s_ i i rare be geek) Bat Tea PS Be Be CL, A ee Pomsoc tad. bimaaewh Py esccatiy Type TH a eee a Le PLA Fa A Jab =a . 4 I i F 5 = =| , -! - $ 5 i fin ep SLES TO A SSE, CA A,V-Line Electrical Connectors R-Line Electrical Connectors X-Line Electrical Connectors P-Lok* Electrical Connectors ProPORT Data Access Panels 21 Product Information V-Ling represents a commlimend to quality and performance in the manulacturng of heavy-duty, InGuSIral, MuUl-fn, Bleciicel connectors, Designed for commercial and industrial apolicatians, V-Line is A how profile, quick mats, theeaded eoupling ayalem, environmental, control and signal connector. V-Lina i ateilable wilh & comprehensive selecion of inser and hardware configuralions accompaniad by oplional accessories. F-Ling is an e@poromical alternative tor applica bons whens DIN 882 Reckanguiar connectors are specified, The A-Ling conmector serneas is manufac: tured im Europe to fe most demanding quality stan- dards and is slocked extensively era in North Armorea for quick lead times and fastar assembly Serine, Trade GOnneciors are svelte in a variety oT layouts wiih miner crimp or screw tanmination con- tacts. Available a6 connector kite of completed cable dined receptacle assemnbbes eLing connectors represent a commitment io quality and performance in the manufacturing of extra heavy-duty, multispin, aieciical connectors Designed for rugged and hareh environnenia X-Line meats those damanding control and powar apalina ions. X-Line offers a comprehensive amray ol ingen ard hardware configurations aocompamnted Ey aanee- sory components. P-Lok connecios are engineered io meat the requirements of many heey-duty indusiial aeplica- tions, Features inherent in P-Loks design allow tor Quick, 26ay, aimgl-handed connec! and disconnect functions of your cable assemblies. PsLok connec tors are available wilh & comprehensive selection al Inger ered Pewee GomgurBOns OF a5 part of com plate cable assembles featuring injection moked Pearend shan reiets, ProPort Gata Access Panels are the latest in data connection hardware designed io eliminate tha opening of industrial control panels while connecting a PG. ta a PLG* and inciustrial dala network aya toms. Each comverient part is engineered lo provide Biroe] in giant mooees bo power anc dala commections while withstanding the harsh factory flocr emviron- meni. ProPort Dale Actees Panels are available in a valety of standard of the shel models as weil as custom manulaciured versionsSolutions By Design The Sine Companies, Inc. ia & Qualified apa ly house capable of senicing electrical and elec- Cu stom Cable tronic interconnect system needs leaiuting a variety Assem bly al muSi-conductor cable products. Sing specializes In those Challenging applications demanding axiand- @d fes-lile, fight bard nadil, high temperatures, chemical and abrasion resisiance, aesthetics, and much more. The Sine Companies, ing, has ithe enginesring Custom (UC Bd Bperience Io Gasign and manufac fure a vid any of interconnect products bo meet Connector YOur vary speci application demands. Through evaluation of these damariis, Sine can assist you im Man ufactu ri ng SHectwely designing a product toleran! of anviron- montal sinesses uch 38 exiremne Mripersiures, high ineerion forces, vibration and most corrosive arni- rorements. Ag 8 complele service interconnect systems Engineering specialist, Sing has the engineering resources to addmaa thie most demanding applications Engineered sohuiions featuring custom molded and Machined connectors, wing harmags assenblias Slectonkt co alectroemecharacal devioas and oroto- typing are readily avaliable, Sine anginears are avail- able io aesie] our Gustomers during all lacets of prod- uct management Sine mangiacures custom injection molded Injection connectors and cable assemblies Marty Sapien Feguire specialized conmeciors or cable aseamolies Molding that demand engingerad soluleone, best addressed by the molding process. Sine has the in-house abil- by 10 design and build ihe necessary molds, dies and patter required for molded parts manufacturing Sing uses ihe lateal computerized mo ding equip meni io maximize atickney th no compromise in Quality Sie i 4 diinbutor and value-added supplier bu hor companies such os AMP, Bury, CaM, Belcan, Value Added Foxconn, NKK, Sourau and WIL Gore. Customer Distribution imerconnect needs can meacily ba setiged with Grand name product fiat are available from Sines woll maintained invangory. Sine's factity haa Been regitiered by Underariiers Laboratories, Inc. to the Intemational! Urgenizaion tor Standardization GO 9000 Series Standards tor quality