Circular Power Connectors 9
The EXPlora range is most suited to manufacturers
of ancillary electrical equipment such as motors,
pumps, lighting equipment, process and
control gear for use in factories and plant where
hazardous or explosive atmospheres can be
caused by ammable gases, mists or vapours or
by combustible dusts.
Independently tested for compliance to ATEX
standards for use in Zone 2 and Zone 22
environments, the new EXP series is manufactured
from a tough,high grade UL94V-0 rated Polyester
material and provides environmental sealing to IP68.
The ATEX coding is: Ex II 3 GD and the certicated
no: Baseefa09ATEX0232X.
EXPlora is rated up to 18A, 600Vac/dc for 2, 3, 4
and 5 poles, 16A, 430Vac/dc for 7 pole and 10A,
250Vac/dc for 10 poles. The 3, 4, 5 and 7 pole
versions have leading earth contacts making them
suitable for single or three phase applications.
Introduction
EXPlora
10 Circular Power Connectors
EXPlora
EXP Series EXPlora - Hazardous Area
ATEX approval for Zone 2 and Zone 22 applications
Independently tested
ATEX Coding: II 3 GD
ATEX Classication: Ex nA IIC T6 Gc
Ex tc IIIC T85°C Dc
ATEX Certicate No: Baseefa09ATEX0232X
IP68 rating tested at 1.054kg/sq cm (15lb/sq in)
10m depth for 2 weeks
Up to 18A, 600V ac/dc rating
2, 3, 4, 5, 7 and 10 pole
Leading earth contact for 3, 4, 5 & 7 pole versions
Trailing Neutral on 5 pole
Plug or socket connection in each body style
Water and dustproof to IP68 when mated
‘Scoop proof’ contacts
Field termination - screw terminations
Positive locating keyways - cannot be
mis-connected
Sealing caps available to maintain IP68
rating of unmated connectors
Compact design
Easy assembly - no special tools required
Single or 3 phase applications
Cost eective solution
Cable acceptance from 7 to 22mm O/D
Two cable connector versions for 15mm and
22mm (maximum) cable diameters
Separate strain relief on large cable version
Circular Power Connectors 11
Hazardous Area Connector
EXPlora
EXP Series EXPlora
Flex Cable Connector
Flex Cable Connector
EXP-0911
EXP-A911
Mates with in-line ex or
panel mounting versions
Positive, fast acting locking
ring - can be turned with a
gloved hand
Plug or socket versions
EXP-0 Series13-15mm cable
dia. acceptance as standard,
7-13mm with additional
gland pack
EXP-A Series 20-22mm cable dia.
Acceptance as standard,
14-20mm with additional
gland pack
Strain Relief Clamp
In-Line Flex Cable Connector
In-Line Flex Cable Connector
EXP-0921
EXP-A921
Mates with either EXP-0911
or EXP-A911 connectors
Plug or socket versions
EXP-0 Series13-15mm cable
dia. acceptance as standard,
7-13mm with additional
gland pack
EXP-A Series 20-22mm cable
dia. acceptance as standard,
14-20mm with additional
gland pack
Strain Relief Clamp
Standard Cable
Standard Cable
Large Cable
Large Cable
Description
Description
Standard Cable
Standard Cable
Large Cable
Large Cable
Description
Description
EXP-0911/02/P
EXP-0911/03/P
EXP-0911/04/P
EXP-0911/05/P
EXP-0911/07/P
EXP-0911/10/P
EXP-A911/02/P
EXP-A911/03/P
EXP-A911/04/P
EXP-A911/05/P
EXP-A911/07/P
EXP-A911/10/P
2 pole Plug
3 pole Plug
4 pole Plug
5 pole Plug
7 pole Plug
10 pole Plug
EXP-0911/02/S
EXP-0911/03/S
EXP-0911/04/S
EXP-0911/05/S
EXP-0911/07/S
EXP-0911/10/S
EXP-A911/02/S
EXP-A911/03/S
EXP-A911/04/S
EXP-A911/05/S
EXP-A911/07/S
EXP-A911/10/S
2 pole Socket
3 pole Socket
4 pole Socket
5 pole Socket
7 pole Socket
10 pole Socket
EXP-0921/02/P
EXP-0921/03/P
EXP-0921/04/P
EXP-0921/05/P
EXP-0921/07/P
EXP-0921/10/P
EXP-A921/02/P
EXP-A921/03/P
EXP-A921/04/P
EXP-A921/05/P
EXP-A921/07/P
EXP-A921/10/P
2 pole Plug
3 pole Plug
4 pole Plug
5 pole Plug
7 pole Plug
10 pole Plug
EXP-0921/02/S
EXP-0921/03/S
EXP-0921/04/S
EXP-0921/05/S
EXP-0921/07/S
EXP-0921/10/S
EXP-A921/02/S
EXP-A921/03/S
EXP-A921/04/S
EXP-A921/05/S
EXP-A921/07/S
EXP-A921/10/S
2 pole Socket
3 pole Socket
4 pole Socket
5 pole Socket
7 pole Socket
10 pole Socket
12 Circular Power Connectors
Hazardous Area Connector
EXPlora
EXP Series EXPlora
Panel Mounting Connector
EXP-0931
Mates with EXP-0911 and
EXP-A911 connectors
Single hole xing
Anti-rotation key
High grade sealing gasket
3-7mm panel thickness
Panel Mounting
Flange Mounting Connector
EXP-0941
Panel Mounting
Mates with EXP-0911 and
EXP-A911 connectors
Supplied with high grade
sealing gasket
Supplied with sealing
grommets for panel xing
screws (M6 thread
recommended)
Accessories
EXP-0990, EXP-0991, EXP-0992
Heavy duty sealing caps to
maintain IP68 rating of
unmated connectors, with
stainless steel straps
Sealing Caps
EXP-0990
EXP-0991
EXP-0992
Heavy duty sealing cap for use with
EXP-0911/xx/x and EXP-A911/xx/x
Heavy duty sealing cap for use with
EXP-0921/xx/x and EXP-A921/xx/x
Heavy duty sealing cap for use with
EXP-0931 and EXP-0941
EXP-0980
EXP-A980
Pack of 3 additional cable glands for
EXP-0911 and EXP-0921 to suit
cable sizes; 11-13mm, 9-11 and
7-9mm dia.
Pack of 3 additional cable glands for
EXP-A911 and EXP-A921 to suit
cable sizes;
18-20mm, 16-18 and 14-16mm dia.
Gland Packs
EXP-0931/02/P
EXP-0931/03/P
EXP-0931/04/P
EXP-0931/05/P
EXP-0931/07/P
EXP-0931/10/P
2 pole Plug
3 pole Plug
4 pole Plug
5 pole Plug
7 pole Plug
10 pole Plug
EXP-0931/02/S
EXP-0931/03/S
EXP-0931/04/S
EXP-0931/05/S
EXP-0931/07/S
EXP-0931/10/S
2 pole Socket
3 pole Socket
4 pole Socket
5 pole Socket
7 pole Socket
10 pole Socket
EXP-0941/02/P
EXP-0941/03/P
EXP-0941/04/P
EXP-0941/05/P
EXP-0941/07/P
EXP-0941/10/P
2 pole Plug
3 pole Plug
4 pole Plug
5 pole Plug
7 pole Plug
10 pole Plug
EXP-0941/02/S
EXP-0941/03/S
EXP-0941/04/S
EXP-0941/05/S
EXP-0941/07/S
EXP-0941/10/S
2 pole Socket
3 pole Socket
4 pole Socket
5 pole Socket
7 pole Socket
10 pole Socket
Cable Glands
PX0980, PXA980
Packs of 3 additional pairs Cable
Glands for 900 Series Flex Cable
Connectors
Circular Power Connectors 13
Part No System
EXPlora
EXP Series EXPlora - Hazardous Area Connector
Series Designation Body Styles Contact Termination Number Contacts Contact Type Cable Acceptance
09 = Standard Cable
Accommodation
(7-13mm)
A9 = Large Cable
Accommodation
(14-22mm)
1 = Flex,
2 = Flex In-line,
3 = Panel,
4 = Flange Panel
1 = Screw Terminal 02 = 2 pole
03 = 3 pole
04 = 4 pole
05 = 5 pole
07 = 7 pole
10 = 10 pole
P = Plug, S = Socket EXP-0 version:
Blank = 13-15mm
Yellow cable gland (std)
3 = 11-13mm
Black cable gland
2 = 9-11mm
White cable gland
1 = 7-9mm
Dark Grey cable gland
EXP-A version:
Blank = 20-22mm
Yellow cable gland (std)
9 = 18-20mm
Black cable gland
8 = 16-18mm
White cable gland
7 = 14-16mm
Dark Grey cable gland
Contact Layout
2 pole 3 pole 4 pole 5 pole 7 pole 10 pole
EXP-0911/07/P/3 = Flex cable connector
body, seven pin contacts, with gland to suit 11-13mm cable.
Example:
Overall dimensions of connectors when mated together:
EXP-A911 + EXP-A931 175 mm max. (to panel)
EXP-0911 + EXP-0941 145 mm max. (to panel, mid
point on ange)
EXP-A911 + EXP-A941 174 mm max. (to panel, mid
point on ange)
EXP-0911 + EXP-0921 230 mm max.
EXP-A911 + EXP-A921 270 mm max.
EXP-0911 + EXP-0931 135 mm max. (to panel)
EXP X9 X X XX X X
14 Circular Power Connectors
Specications
EXPlora
EXP Series EXPlora - Hazardous Area Connector
Electrical:
No Poles: 2, 3, 4, 5 7 10
Current Rating: 18A 16A 10A
Voltage Rating: 600Vac/dc 430Vac/dc 250Vac/dc
Contact Resistance: <10mΩ (initial)
Insulation Resistance: >10⁶MΩ (@ 500V dc)
Dielectric strength: 2.2kV ac min
AC Breakdown voltage: 6kV
Ambient Temperature Range: –20°C to +55°C
Standards: ATEX Zone 2 and Zone 22
IEC60079-0:2007
IEC60079-15:2005
ATEX Coding: II 3 GD
ATEX Certicate No: Baseefa09ATEX0232X
ATEX Classication: Ex nA IIC T6 Gc
Ex tc IIIC T85°C Dc
Body Mouldings:
Cap Mouldings:
Flammability Rating:
UV Resistance:
Contacts:
O Rings:
Sealing Gasket:
RoHS
Materials:
Mechanical:
Sealing:
Cable Acceptance:
Contact Accommodation:
Termination:
Cable Retention force:
Gland Nut Torques:
EXP-0 range
13-15mm (Yellow - std.)
11-13mm (black)
9-11mm (white)
7-9mm (dark grey)
EXP-A range
20-22mm (Yellow - std.)
18-20mm (black)
16-18mm (white)
14-16mm (dark grey)
Tightening Torques:
Panel mount nut
Flange & Bulkhead
xing screws
Rear thread EXP-0931 series
IP68, EN60529:2001 tested @
1.054kg/sq.cm. (15lb/sq.in.) 10m depth for
2 weeks
EXP-0911 - EXP-0921 13 - 15mm O/D standard,
7-13mm with gland pack
EXP-A911 - EXP-A921 20 - 22mm O/D standard,
14 - 20mm with gland pack
2-7 pole - 2.5 to 4mm2 (13 to10AWG)
conductor, single or multi stranded
10 pole - 0.75 to 2mm2 (14 to 18AWG)
conductor, single or multi stranded
Axial screw terminals
22mm dia, 150N
15mm dia, 150N
7mm dia, 80N
3.16Nm (28lbf/in)
3.16Nm (28lbf/in)
3.16Nm (28lbf/in)
3.16Nm (28lbf/in)
3.16Nm (28lbf/in)
3.16Nm (28lbf/in)
3.16Nm (28lbf/in)
3.16Nm (28lbf/in)
2.25 Nm
0.9 Nm
M36 x 2-6g
Polyester
Polycarbonate
UL94V-0
To EN50021:1999
Machined Solid Brass, Nickel plated
Nitrile Panel
Silicone Rubber
Compliant