Engineering
Report 502-1166
20Jul04 Rev O
EC 0990-0981-04
Product Veri fi cati on of AMP* Power Seri es 120 Connectors
©2004 Tyco Electronics Corporation
Harrisburg, PA
All International Rights Reserved
* Trademark
| Ind icates cha nge 1 of 7
LOC B
1. INTRODUCTION
1.1. Purpose
Testi ng was performed on AMP* Power Series 120 Double and Singl e Pole Connectors to verif y
perf ormance of product subject ed to a vari ety of electrical, mechani cal and envi ronmental tests
including: crimp tensile, durability, low level contact resistance, contact retention, mating and unmating
for ces, temperature rise, UL 1977 Section 16, and CSA C22.2 No. 182.3- M1987.
1.2. Scope
This r eport covers connectors tested under test report s CTL B034992-003, B034992-004, B034992-
005, B034992- 006, B034992-007 and B034992- 010. Testi ng was performed by t he Engineeri ng
Assurance Pr oduct Test Laboratory.
2. DOUBLE POLE TESTING
2.1. Test Samples
Test samples were r epresentat ive of normal producti on lot s. Samples identifi ed with t he following part
numbers were used for test.
Sample
Group Quantity Part
Number Description
CTL B034992-003 - Crimp Tensil e
1,2 4 each 1604072-2 Reducing bushing crimped with 6 AWG wire
4 each 1445995 2 AWG contact
CTL B034992-004 - Durability, Contact Retention, Temperature Rise
1 4 1445998-2 Housing with 2, 2 AWG contacts
3 10 1445998-2 Housing with 2, 4 AWG contacts
8 2 1445998-2 Housing with 2, 6 AWG contacts with wire
9 2 1445998-2 Housing with 2, 4 AWG contacts with wire
CTL B034992-007 - Temperature Rise at Rated Current
1 6 1445994-2 Housing with 2, 2 AWG contacts
CTL B034992-010 - Mating/Unmating Force
1 2 1445994-1 Housing loaded with 2, 120 ampere contacts
Fi gure 1