CONNECTION SYSTEMS Delphi Harsh Environment Series (HES) Terminals The Delphi Harsh Environment Series (HES) terminals are designed for application in all industry standard terminal cavity sizes and for performance in harsh environments which include commercial vehicles, construction, agriculture equipment and other specialty vehicles. They are available in three sizes: * * * 1.0 mm (size 20) 1.6 mm (size 16) 2.4 mm (size 12) Because HES terminals provide excellent performance and value, they are an optimal choice when selecting a standard cavity terminal. The HES terminals provide numerous advantages compared to industry standard terminals. Delphi Harsh Environment Series Terminals Benefits * * * Contact (terminal) performance o Higher current ratings compared to existing systems o Stainless steel sleeve provides stability and protection to contact interface area o Overlapping wing design provides exceptional strain relief and larger outside diameter cable range capability o Tin in crimp area results in superior crimp stability over life o Crimps designed to accommodate a wide range of cable sizes Terminal design improves insertion force Validated to SAE J2030 and various other customer specifications Typical Applications Delphi Harsh Environment Series terminals are designed for use in the following industries: * * * * * Agriculture Commercial vehicle Construction Marine Other harsh environment applications They are well suited for use in harsh environment pass-through applications where space is limited. They can be tailored to meet individual customer specifications. www.delphi.com | (c) Delphi. All rights reserved. | 1 Delphi Harsh Environment Series (HES) Terminals Terminal Current Capacity and Wire Size Contact Size Wire Gauge AWG (mm2) 22 Ga. (0.35 mm2) 20 Ga. (0.50 mm2) 18 Ga. (0.80 mm2) 16 Ga. (1.0 mm2) 20 Ga. (0.50 mm2) 18 Ga. (0.80 mm2) 16 Ga. (1.0 mm2) 14 Ga. (2.0 mm2) 12 Ga. (3.0 mm2) 14 Ga. (2.0 mm2) 12 Ga. (3.0 mm2) 4.0 mm2 10 Ga. (5.0 mm2) 20 16 12 Current (Amps) 10 14 16 18 14 18 22 24 28 24 30 30 40 HES Terminal Application Reference Table HES Part Number Nickel (Ni) Gold (Au) Terminal Size Terminal Type 13711546 13654421 13711548 13663727 13711542 13654423 13711544 13663723 13697414 13663718 13697415 13663719 13697416 13663720 13697408 13663715 13697409 13663716 13697410 13663717 13783287 13783288 13783289 13783290 13783291 13783292 13783293 13783263 13783264 13783265 13783266 13783267 13783268 13783269 13711547 13654422 13711549 13663728 13711543 13654424 13711545 13663724 13697417 13690835 13697418 13690836 13697419 13690837 13697411 13690838 13697412 13690839 13697413 13690840 13783295 13783296 13783297 13783298 13783299 13783300 13783301 13783273 13783276 13783277 13783280 13783282 13783283 13783284 1.0 mm F F F F M M M M F F F F F F M M M M M M F F F F F F F M M M M M M M 1.6 mm 2.4 mm Wire Gage Size (mm2) 0.35 - 0.50 0.35 - 0.50 0.75 - 1.00 0.75 - 1.00 0.35 - 0.50 0.35 - 0.50 0.75 - 1.00 0.75 - 1.00 0.50 - 0.80 0.50 - 0.80 1.00 - 1.50 1.00 - 1.50 2.00 - 3.00 2.00 - 3.00 0.50 - 0.80 0.50 - 0.80 1.00 - 1.50 1.00 - 1.50 2.00 - 3.00 2.00 - 3.00 0.75 - 1.00 0.75 - 1.00 1.50 - 2.50 1.50 - 2.50 2.00 - 3.00 2.00 - 3.00 4.00 - 6.00 0.75 - 1.00 0.75 - 1.00 1.50 - 2.50 1.50 - 2.50 2.00 - 3.00 2.00 - 3.00 4.00 - 6.00 Insulation Type TXL G/SXL TXL G/SXL TXL G/SXL TXL G/SXL TXL G/SXL TXL G/SXL TXL G/SXL TXL G/SXL TXL G/SXL TXL G/SXL TXL G/SXL TXL G/SXL TXL G/SXL TXL TXL G/SXL TXL G/SXL TXL G/SXL TXL Cable Outside Diameter Range (mm) 1.25 - 1.80 1.80 - 2.51 1.60 - 2.25 2.05 - 2.78 1.25 - 1.80 1.80 - 2.51 1.60 - 2.25 2.05 - 2.78 1.40 - 2.15 2.20 - 2.78 1.80 - 2.45 2.40 - 3.00 2.40 - 3.31 2.89 - 3.67 1.40 - 2.15 2.20 - 2.78 1.80 - 2.45 2.40 - 3.00 2.40 - 3.31 2.89 - 3.67 1.60 - 2.25 2.20 - 3.10 2.10 - 3.00 2.60 - 3.70 2.40 - 3.35 2.89 - 4.21 3.40 - 4.80 1.60 - 2.25 2.20 - 3.10 2.10 - 3.00 2.60 - 3.70 2.40 - 3.35 2.89 - 4.21 3.40 - 4.80 Other plating options are available upon request. www.delphi.com | (c) Delphi. All rights reserved. | 2 Delphi Harsh Environment Series (HES) Terminals Temperature Rise Curve for Delphi HES 1.0 mm Terminal Temperature Rise Curve for Delphi HES 1.6 mm Terminal Temperature Rise Curve for Delphi HES 2.4 mm Terminal These general application guidelines are for reference only and may not account for all the variables that would be present in an actual application. For additional detailed product performance information, contact Delphi. www.delphi.com | (c) Delphi. All rights reserved. | 3 Delphi Harsh Environment Series (HES) Terminals The Delphi Advantage Delphi is one of the world's leading automotive suppliers of advanced terminals, connectors, sealing, wiring and cable products. Delphi's deep understanding of various connection system technologies and the company's vast research and development capabilities have enabled continuing innovation. Delphi is a source for high value solutions and our expertise is built into every product. Delphi has a thorough understanding of markets around the world and a global network of resources. Delphi relies on its global capabilities, consistent processes, and extensive testing to develop and manufacture a comprehensive offering of terminals, connectors, sealing, wiring and cable products. The result is that Delphi provides customers with robust, reliable products and world-class quality. www.delphi.com | (c) Delphi. All rights reserved. | The Delphi Harsh Environment Series (HES) Connection Systems not only includes terminals, but also includes many other components. 4