PM300DSA120 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM Module Single Phase IGBT Inverter Output 300 Amperes/1200 Volts N SIDE 1. VN1 2. SNR 3. CN1 4. VNC 5. FNO A B H H J C2E1 C1 D E N P 123 4 5 C E2 N 1234 5 T - DIA. (2 TYP.) P SIDE 1. VP1 2. SPR 3. CP1 4. VPC 5. FPO S - (8 TYP.) K R - DIA. (4 TYP.) Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 0.64 MM SQ. PIN (10 TYP.) P - M8 THD. (3 TYP.) L M Q F G VP1 C1 VCC FPO FO SPR SR CP1 IN TEMP OUT1 Features: Complete Output Power Circuit OUT2 SENS VPC GND SINK VN1 Gate Drive Circuit C2E1 VCC FNO FO SNR SR CN1 IN Protection Logic - Short Circuit - Over Current - Over Temperature - Under Voltage TEMP OUT1 OUT2 SENS VNC GND SINK E2 Outline Drawing and Circuit Diagram Dimensions Inches A 5.12 Millimeters 130.0 Dimensions Inches Millimeters K 0.71 18.0 B 4.330.010 110.00.25 L 0.57 14.5 C 3.54 90.0 M 0.53 13.5 D 2.760.010 70.00.25 N 0.51 13.0 E 1.61 41.0 P M8 Metric M8 Q 0.28 7.0 G F 1.34 +0.04/-0.02 34.0 +1/-0.5 1.22 31.0 R 0.26 Dia. Dia. 6.5 H 1.10 28.0 S 0.100 J 1.06 27.0 T 0.08 Dia. http://store.iiic.cc/ 2.54 Dia. 2.0 Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM300DSA120 is a 1200V, 300 Ampere IntellimodTM Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 300 120 665 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM300DSA120 IntellimodTM Module Single Phase IGBT Inverter Output 300 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Symbol PM300DSA120 Units Tj -20 to 150 C Storage Temperature Tstg -40 to 125 C Case Operating Temperature TC -20 to 100 C Mounting Torque, M6 Mounting Screws -- 26 in-lb Mounting Torque, M8 Main Terminal Screws -- 95 in-lb Power Device Junction Temperature Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Isolation Voltage, AC 1 minute, 60Hz Sinusoidal -- 910 Grams VCC(prot.) 800 Volts VRMS 2500 Volts Control Sector Supply Voltage Applied between (VP1-VPC, VN1-VNC) VD 20 Volts Input Voltage Applied between (CP1-VPC, CN1-VNC) VCIN 10 Volts Fault Output Supply Voltage (Applied between Fpo-Vpc and Fno-Vnc) VFO 20 Volts Fault Output Current IFO 20 mA VCES 1200 Volts IC 300 Amperes ICP 600 Amperes IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 5V) Collector Current, Peak Collector Current, Supply Voltage (Applied between C1 - E2) Supply Voltage, Surge (Applied between C1 - E2) Collector Dissipation 666 http://store.iiic.cc/ VCC 900 Volts VCC(surge) 1000 Volts PC 1790 Watts Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM300DSA120 IntellimodTM Module Single Phase IGBT Inverter Output 300 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Over Current Trip Level Inverter Part OC -20C T 125C 380 560 -- Amperes Short Circuit Trip Level Inverter Part SC -20C T 125C 500 840 -- Amperes Control Sector Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection toff(OC) VD = 15V -- 5 -- S OT Trip Level 100 110 120 C OTR Reset Level 85 95 105 C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level -- 12.5 -- Volts Supply Voltage VD Applied between VP1-VPC, VN1-VNC 13.5 15 16.5 Volts Circuit Current ID VD = 15V, VCIN = 5V, VN1-VNC -- 23 30 mA VD = 15V, VCIN = 5V, VXP1-VXPC -- 23 30 mA Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) CP1-VPC, CN1-VNC 1.7 2.0 2.3 Volts PWM Input Frequency fPWM 3-B Sinusoidal -- 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V -- -- 0.01 mA IFO(L) VD = 15V, VFO = 15V -- 10 15 mA tFO VD = 15V 1.0 1.8 -- mS VSXR Tj 125C, Rin = 6.8 kV (SPR, SNR) 4.5 5.1 5.6 Volts Minimum Fault Output Pulse Width SXR Terminal Output Voltage http://store.iiic.cc/ 667 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM300DSA120 IntellimodTM Module Single Phase IGBT Inverter Output 300 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE = VCEX, Tj = 25C -- VCE = VCEX, Tj = 125C -- -- 1 mA -- 10 mA IGBT Inverter Sector Collector Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage ICEX VFM -IC = 300A, VD = 15V, VCIN = 5V -- 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 300A -- 2.3 3.2 Volts VD = 15V, VCIN = 0V, IC = 300A, -- 2.1 2.9 Volts Tj = 125C Inductive Load Switching Times 0.5 1.4 2.5 S trr VD = 15V, VCIN = 0 ~ 5V -- 0.2 0.4 S tC(on) VCC = 600V, IC = 300A -- 0.4 1.0 S toff Tj = 125C -- 2.5 3.5 S -- 0.6 1.1 S ton tC(off) Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each IGBT -- -- 0.07 C/Watt Rth(j-c)D Each FWDi -- -- 0.13 C/Watt Rth(c-f) Case to Fin Per Module, -- -- 0.030 C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage 668 Symbol Condition Value Units VCC Applied across C1-E2 Terminals 0 ~ 800 Volts VD Applied between VP1-VPC, VN1-VNC 15 1.5 Volts Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) CP1-VPC, CN1-VNC PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time tDEAD Input Signal 3.5 S http://store.iiic.cc/ 4.0 ~ VSXR Volts Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM300DSA120 IntellimodTM Module Single Phase IGBT Inverter Output 300 Amperes/1200 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 5 3 2 1 0 3 2 1 0 0 100 200 300 400 500 12 14 16 18 13 2 3 300 200 100 20 0 1 4 5 COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 100 ton 100 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC 10-1 101 102 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC 100 tc(off) tc(on) 10-1 101 103 REVERSE RECOVERY TIME, trr, (S) toff SWITCHING TIMES, tc(on), tc(off), (s) 101 102 103 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC trr 10-1 102 Irr 10-2 101 103 101 103 102 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) EMITTER CURRENT, IE, (AMPERES) DIODE FORWARD CHARACTERISTICS OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL VS. TEMPERATURE (TYPICAL) 103 OVER CURRENT TRIP LEVEL % (NORMALIZED) 102 101 100 160 OVER CURRENT TRIP LEVEL % (NORMALIZED) 120 VD = 15V Tj = 25oC Tj = 125oC 100 80 60 40 20 o Tj = 25 C 0 0 400 VD = 17V 0 0 101 SWITCHING TIMES, ton, toff, (s) 4 15 Tj = 25oC 0.5 1.0 1.5 2.0 2.5 DIODE FORWARD VOLTAGE, VF, (VOLTS) 3.0 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 4 500 IC = 300A Tj = 25oC Tj = 125oC COLLECTOR CURRENT, IC, (AMPERES) VD = 15V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 5 DIODE FORWARD CURRENT, IF, (AMPERES) OUTPUT CHARACTERISTICS (TYPICAL) 140 120 100 80 VD = 15V 0 0 13 15 17 19 SUPPLY VOLTAGE, VD, (VOLTS) http://store.iiic.cc/ 21 0 40 80 120 160 JUNCTION TEMPERATURE, TC, (oC) 669 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM300DSA120 IntellimodTM Module Single Phase IGBT Inverter Output 300 Amperes/1200 Volts TRANSIENT IMPEDANCE, Zth( j-c), (NORMALIZED VALUE) 14 UV UVr VD = 15V 120 13 UV TRIP-RESET LEVEL, UV, UVr, (VOLTS) FAULT OUTPUT PULSE WIDTH % (NORMALIZED) 140 100 80 60 12 11 10 0 0 0 40 80 120 160 o 0 40 80 120 o JUNCTION TEMPERATURE, TC, ( C) JUNCTION TEMPERATURE, TC, ( C) TRANSIENT IMPEDANCE, Zth( j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.13oC/W 10-3 10-3 10-2 10-1 100 101 TIME, (s) 670 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) http://store.iiic.cc/ 160 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.07oC/W 10-3 10-3 10-2 10-1 TIME, (s) 100 101