8STA Series High Density SOURIAU Extends its High Density Offer with Size #26 Contact Technology SOURIAU brings to market a lightweight, robust and reliable 8STA High Density solution from the smallest to the largest size. A reliable & robust solution Well proven design as standard 8STA: derived from MIL-DTL-38999 & JN1003. 6 shell sizes available Provides flexibility according to your application. From shell size 02 to 12. PCB pin & socket contacts Lightweight & flexible Significant space saving Space and weight saving for box design. Designed for 24 to 30 AWG wire, smaller diameter tubing and boots. High Density layout 12-43 example: Twice the number of contacts - a size smaller shell can be used for the same application. 12-35 12-43 14-35 22 contacts #22D 43 contacts 37 contacts #22D #26 8STA Series High Density Description * Derived from MIL-DTL-38999 & JN1003 standard * Rugged aluminium body to ensure long service life in the harshest environment * 100% scoop proof * Available in 6 shell sizes: 02-05; 04-06; 06-09; 08-12; 10-26; 12-43 * Contacts #26 for AWG 24 to 30 * 6 colours coded keyways orientations * Boot termination feature Technical features * Shock: 300g for 3 ms and EIA-364-27 * Vibration: 147 m/s2, 10 to 2000 Hz Mechanical * Shell: Aluminium * Shell palting: Conductive black zinc * Insulator: Liquid silicone rubber * Seal: Liquid Silicone rubber Environmental * Temperature range: -55c to +175c * Sealing mated connectors: IP 67 (1 metre for 30 min minimum) Electrical * Salt spray: 48 hours * Contact resistance: Size 26: 16m * Insultation resitance: 5000m (at 400Vdc) * Contact: Copper alloy * Contact plating: Gold * Contact rating: Size 26: 3 Amp * Endurance: 500 mating cycles * Shell continuity: 10m Contact layouts 02 04 06 08 10 12 05 06 09 12 26 43 5#26 6#26 9#26 12#26 26#26 43#26 2 8STA Series High Density Ordering information Basic series 8STA 6 12 43 P N Shell type: 0: Oval flange receptacle 1: In line receptacle 2: Oval Flange receptacle with PCB contacts 6: Plug 7: Jam nut receptacle Shell size: 02; 04; 06; 08; 10; 12 Contact layout: See previous page Type of contact: P: Pin S: Socket Orientation: N: Red; A: Yellow; B: Blue; C: Orange; D: Green; E: Grey (shell size 02 only); U: Universal Specification: None : Standard crimp version 499: Integrated clinch nut on the flange: . M2 insert (shell type 0 & 2 only for shell sizes 04 & 06) . M3 insert (shell type 0 & 2 only for shell sizes 08, 10 & 12) 523: Light weight in line receptacle - for shell sizes 08 to 12 (shell type 1 only) 528: Integrated clinch nut on the flange: M2.5 insert (shell type 0 & 2 only for shell sizes 04 & 06) 566: Rackable plug - for shell sizes 10 & 12 (shell type 6 only) Dimensions Shell sizes 02, 04 & 06 In-line receptacle Plug A B C B C A Shell size A OB OC Shell size A OB OC 02 17.50 7.2 10.4 02 17.50 7.2 8.3 04 06 18.3 0.2 21.95/22.2 8.5 0.1 10.1/10.35 04 13.4 0.1 06 15.050.2 Note: All dimensions are in millimeters (mm) 3 18.1 0.2 22.95/23.2 8.5 0.1 10.1/10.35 100.2 11.5/11.65 8STA Series High Density Oval flange receptacle A F G Panel cut out M L J C B K D E with PCB contacts H N Shell size A OB OC D E F G H 02 17.5 7.2 8.3 15.3 - 10 - 2.45/2.55 04 17.9/18.3 8.4/8.6 9.8/10.2 16/16.4 12.8/13.2 10.4/10.7 8.8/9.2 2.5 06 22.9/23.2 10.1/10.3 11.5/11.6 17.8/18.2 14.7/14.9 12.6/12.9 10.7/10.8 3.9/4.1 Shell size #22D #26 #22D #26 L OM ON 02 1.17/1.24 0.95/1.15 0.64/0.69 0.49/0.54 15.30.2 9.30.1 3.10.2 04 1.19/1.24 1.1/1.15 0.64/0.69 0.49/0.54 16.2 12 0.1 3.10.2 06 1.19/1.24 1.1/1.15 0.64/0.69 0.49/0.54 130.1 3.10.2 J K 0.2 180.2 Jam nut receptacle (shell size 04) 7.5 - 7.7 Panel cut out 18 11.70 9.8 - 10.2 20.2 max O'ring O8.4 - 8.6 16 - 16.2 O12.50 1 2.9 - 3.1 O22.5 max Note: for other shell sizes please consult us. Panel thickness: 1.5 to 5.0 Orientation A View from front face of plug. B Key positions N Red A Yellow B Blue C Orange D Green E Grey U No color Angles A 145 130 110 155 90 - None Angles B 75 120 120 115 115 - None For each shell size, U orientation can be mateable with any other orientations. Note: All dimensions are in millimeters (mm) 4 8STA Series High Density Dimensions Shell sizes 08, 10 & 12 Plug oA 33.5 max. B Shell size OA max. 08 18.70 10 21.50 12 25.10 B max. 18.55 Color band In-line receptacle Standard version Lightweight version (specification 523) G oD oA oD G Shell size 8 10 12 OA max. 17.6 20.7 25.1 OD+0.20 -0.13 12 15 19.05 G max. 33.5 Hand grip Jam nut receptacle G E F o Panel cut out A A B B1 oD o P Panel thickness B2 Shell size OA 0.3 B1-B2 0.24 0 OD -0.1 2 08 26.90 24.10 11.97 10 30.15 27.30 14.94 12 34.89 32.10 19.01 E 0.10 F 0.24 G 0.3 P max. 25.91 23.24 36.71 3.00 Note: All dimensions are in millimeters (mm) 5 Panel cut out OA 0.10 B 0.20 14.50 13.60 17.70 16.80 22.70 20.90 8STA Series High Density Oval flange receptacle G Panel cut out A E F . ax m . ax m B oD L OA C O P Panel thickness B OC Boot termination Shell size A max. B 0.20 08 16.50 21.40 10 19.50 25.90 12 24.00 29.10 0 OC+0.1 OD +0.2 -0.13 0 E+0.15 0 F -0.1 3 G max. L max. 33.50 32.00 12.00 3.20 P max. OA 0.10 27.20 15.00 17.21 16.05 19.05 3.00 35.20 Panel cut out B 0.20 OC 0.20 14.50 21.40 17.40 25.90 21.90 29.10 3.60 Oval flange receptacle with PCB contacts G oH B o 1.25 A max. 08 16.50 21.40 10 19.50 25.90 12 24.00 29.10 B 0.20 0 OC+0.1 ax m oD O P Panel thickness Shell size OD +0.2 -0.13 0 E+0.15 14.97 OC 0 F -0.1 3 17.21 OA B C G max. OH max. L max. 12.00 3.20 . . L o 0.7 ax m F 13.60 min. 2.5 0 05 Panel cut out A E 14.50 max. 16.05 27.65 19.05 11.10 27.20 13.90 32.00 17.35 35.20 P max. 3.00 Panel cut out OA 0.10 B 0.20 OC 0.20 14.50 21.40 17.40 25.90 21.90 29.10 3.60 Orientation C D N A B 37 5 28 View from front face of plug Shell size N Red A Yellow B Blue C Orange D Green 08 95 77 - - 113 10 95 81 67 123 109 12 95 75 63 127 116 100 For each shell size, U orientation can be mateable with any other orientations. Note: All dimensions are in millimeters (mm) 6 8STA Series High Density Contacts Crimp contacts Contact type Shell size 02, 04 & 06 Part numbers Male 8599-1001 JL Female 8599-1002 900 Male 08, 10 & 12 Admissible wire section Contact O max. 0.50 mm 8599-0297 Female 8599-0298 External O over insulation (mm) AWG Min. Max. 0.095 0.24 0.055 0.215 Min. Max. Min. Max. 30 24 0.60 0.83 PCB contacts Shell size Contact type 08, 10 & 12 Male shell type 2 only Female Contact O Part numbers F1P1P3E0020ALY 1.03 F1P1ES32001A00 For shell sizes 02, 04 & 06 please consult us. Tooling Crimping tools Shell size 02, 04 & 06 08, 10 & 12 Contact type Locator part number Male 640 088 Female 640 089 Male 8599-0397 Female 8599-0398 Plier part number Spec. SOURIAU M22520/2-01 8476-01 M22520/2-01 8476-01 Insertion & extraction tools Contact layouts Material Part number 02, 04 & 06 Plastic 08, 10 & 12 Plastic Colour Insertion Extraction 8599-0444 900 Blue Red 8599-0399 900 Black White Shrinkable termination detail 06 08 10 12 OA 7.20 8.65 9.90 10.62 13.72 17.26 OB0.05 6.55 8.00 9.25/9.40 9.70 12.65 16.02 C0.05 2.20 2.70 4.20 6 6 6 D 2.30 2.30 3.50 3.5 3.5 3.5 Note: All dimensions are in millimeters (mm) 7 D C OA 04 over knurl 02 OB Shell size 8STA Series High Density Accessories Metal protective cap & lanyard Metal protective caps Part numbers Shell size Part numbers Shell size Plug cap Receptacle cap 02 8STA802 8STA902 8STA904A 04 8STA804 8STA904 8STA806A 8STA906A 06 8STA8F06 8STA9F06 8STA808A 8STA908A 08 8STA808 8STA908 10 8STA810A 8STA910A 10 8STA810 8STA910 12 8STA812A 8STA912A 12 8STA812 8STA912 Plug cap Receptacle cap 02 8STA802A 8STA902A 04 8STA804A 06 08 Cord material: Nylon Cap plating: Black anodic oxydation Nut plates Shell size 02 04 P/N T (Thread) 8STA-02 M2.5 M2.5 8STA-02 M2.0 M2 8STA-04 M2 8STA-04 M2.5 M2.5 06 8STA-06 M2.5 08 8STA-08 10 8STA-10 12 8STA-12 * Nut plates are available for all 8STA (sizes 02 to 24) two holes flanges mounted connector receptacles. * Their design was specially made for 8STA product family. M3 Gaskets Shell size P/N Standard P/N Fuel tank 02 8STA-G02 8STA-G02 022 04 8STA-G04 8STA-G04 022 06 8STA-G06 8STA-G06 022 08 8STA-G08 8STA-G08 022 10 8STA-G10 8STA-G10 022 12 8STA-G12 8STA-G12 022 * Gaskets are available for all 8STA sizes (02 to 24) * They are available in two versions: - Standard version: Liquid silicone rubber - Fuel tank version: Fluorel Boots Shell size Straight boot 90 boot Raychem Hellerman Raychem Hellerman 02 203W301-25-G02 1037-4-G 223W601-25 1182-4-G 04 204W221-25-G03 1037-4-G 224W221-25-G03 1182-4-G 06 204W221 1030-4-G 224W221 1181-4-G 08 202K121 152-42-G 222K121 1152-4-G 10 202K132 152-42-G 222K132 1152-4-G 12 202K142 154-42-G 222K142 1154-4-G Note: All dimensions are in millimeters (mm) 8 High Density Coordinates for straight PC tail terminations Viewed from front face of male insulator 08-12 10-26 12-43 +Y +Y +Y +X -X +X -X -Y +X -X -Y -Y Contact X Y Contact X Y Contact X Y Contact X Y Contact X Y Contact X Y 1 +0.92 +2.54 1 +1.69 +3.79 14 0.00 +3.50 1 +1.80 +5.54 16 -5.82 0.00 30 -3.57 -2.06 2 +2.34 +1.35 2 +3.09 +2.77 15 +1.70 +1.76 2 -1.80 +5.54 17 -5.54 +1.80 31 -4.10 -0.43 3 +2.66 -0.47 3 +3.95 +1.28 16 +2.55 +0.29 3 +3.42 +4.71 18 -4.71 +3.42 32 -3.92 +1.27 4 +1.74 -2.07 4 +4.13 -0.44 17 +1.70 -1.18 4 +4.71 +3.42 19 -3.42 +4.71 33 -2.54 +2.28 5 0.00 -2.70 5 +3.58 -2.10 18 +0.85 -2.65 5 +5.54 +1.80 20 0.00 +4.12 34 -1.68 +3.76 6 -1.74 -2.07 6 +2.40 -3.37 19 -0.85 -2.65 6 +5.82 0.00 21 +1.68 +3.76 35 0.00 +2.42 7 -2.66 -0.47 7 0.00 -4.13 20 -1.70 -1.18 7 +5.54 -1.80 22 +2.54 +2.28 36 +1.21 +1.21 8 -2.34 +1.35 8 -2.40 -3.37 21 -2.55 +0.29 8 +4.71 -3.42 23 +3.92 +1.27 37 +2.42 0.00 9 -0.92 +2.54 9 -3.58 -2.10 22 -1.70 +1.76 9 +3.42 -4.71 24 +4.10 -0.43 38 +1.21 -1.21 10 0.00 +1.03 10 -4.13 -0.44 23 0.00 +1.76 10 +1.80 -5.54 25 +3.57 -2.06 39 0.00 -2.42 11 +0.89 -0.51 11 -3.95 +1.28 24 +0.85 +0.29 11 0.00 -5.82 26 +1.99 -2.74 40 -1.21 -1.21 12 -0.89 -0.51 12 -3.09 +2.77 25 0.00 -1.18 12 -1.80 -5.54 27 +0.86 -4.03 41 -2.42 0.00 13 -1.69 +3.79 26 -0.85 +0.29 13 -3.42 -4.71 28 -0.86 -4.03 42 -1.21 +1.21 14 -4.71 -3.42 29 -1.99 -2.74 43 0.00 0.00 15 -5.54 -1.80 For further information contact us at contactmilaero@souriau.com or visit our web site www.motorsport-connectors.com 9 WMAE8STAHDP03402EN (c) Copyright SOURIAU December 2011- All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notification or public announcement. Any duplication is prohibited, unless approved in writing. 8STA Series