Smart Sensors ZX Series The Continuing Evolution of Smart Sensors Presenting a New Laser-type ZX-LDA@-N Amplifier Unit ZX Smart Style... from OMRON I am a Smart Sensor !! OMRON Offers Sensor Users New Choices 30 mm What's Smart? Amplifier Sensor Head Application Laser Sensors Digital dual display Sensing platform Measurement Threshold setting A host of remarkable functions inside a compact body. OMRON combined these with an Amplifier display and easy operation to take Sensor detection to a whole new level. OMRON's sensing platform meets a wide range of diverse applications by offering a broad selection of heads employing different detection methods. Diffuse reflective A Small object inclination detection and workpiece height measurement Regular reflective B Thickness detection and warp/level difference detection Through beam C Surface movement/eccentricity detection and thin object detection D Counting printed materials and continuous measurement Inductive Displacement Sensors Screw-shaped Cylindrical E Detecting small differences in level Flat Heat-resistive High-precision Contact Sensors Short F Solder level detection in soldering tanks What's Style? 64 mm Top Priority Placed on Easy Operation Advanced functions and performance plus easy operation. This is a major feature of the ZX Series. Experience operation that doesn't get any easier. Judgement output indicator G Multiple-point level difference detection 31 mm Arrow keys improve operating control High/Pass/Low 3-color display Standard Amplifier A Full Complement of Practical Functions Operating Setting with No Need for a Digital Panel Meter Patent Pending By simply fitting a Calculating Unit between two Amplifiers, the processing results of two Sensors can be displayed on a single Amplifier. Setting parameters need to be input only on one Amplifier. Low-measurement T=K-(A+B) T=K-(A+B) Digital dual display What's the Platform? The ZX-LD-N integrates internal data for the entire ZX Series. This was achieved through technological advancements that vastly improve data communications between Amplifiers and enable calculations between different Sensor Heads. Welcome to the ever-expanding Smart World of sensing. Laser Sensors Inductive Displacement Sensors High-precision Contact Sensors 02 Calculating Unit 7-mm-high LED characters Displays distance and threshold values at power ON. Easy-to-see Resolution Patent Pending The resolution of the desired workpiece can also be easily determined by detection. The resolution display clearly shows the margin available for the threshold setting, to allow accurate judgement of detectability. Comprehensive Teaching Functions Position/2-point/Automatic Three teaching functions rival the performance of photoelectric sensors. Position teaching For high-precision positioning applications Resolution Deviation to be detected 2-point teaching For detecting ultra-small level differences between two points Automatic teaching For teaching without stopping the workpiece 03 ZX Smart Style... from OMRON I am a Smart Sensor !! OMRON Offers Sensor Users New Choices 30 mm What's Smart? Amplifier Sensor Head Application Laser Sensors Digital dual display Sensing platform Measurement Threshold setting A host of remarkable functions inside a compact body. OMRON combined these with an Amplifier display and easy operation to take Sensor detection to a whole new level. OMRON's sensing platform meets a wide range of diverse applications by offering a broad selection of heads employing different detection methods. Diffuse reflective A Small object inclination detection and workpiece height measurement Regular reflective B Thickness detection and warp/level difference detection Through beam C Surface movement/eccentricity detection and thin object detection D Counting printed materials and continuous measurement Inductive Displacement Sensors Screw-shaped Cylindrical E Detecting small differences in level Flat Heat-resistive High-precision Contact Sensors Short F Solder level detection in soldering tanks What's Style? 64 mm Top Priority Placed on Easy Operation Advanced functions and performance plus easy operation. This is a major feature of the ZX Series. Experience operation that doesn't get any easier. Judgement output indicator G Multiple-point level difference detection 31 mm Arrow keys improve operating control High/Pass/Low 3-color display Standard Amplifier A Full Complement of Practical Functions Operating Setting with No Need for a Digital Panel Meter Patent Pending By simply fitting a Calculating Unit between two Amplifiers, the processing results of two Sensors can be displayed on a single Amplifier. Setting parameters need to be input only on one Amplifier. Low-measurement T=K-(A+B) T=K-(A+B) Digital dual display What's the Platform? The ZX-LD-N integrates internal data for the entire ZX Series. This was achieved through technological advancements that vastly improve data communications between Amplifiers and enable calculations between different Sensor Heads. Welcome to the ever-expanding Smart World of sensing. Laser Sensors Inductive Displacement Sensors High-precision Contact Sensors 02 Calculating Unit 7-mm-high LED characters Displays distance and threshold values at power ON. Easy-to-see Resolution Patent Pending The resolution of the desired workpiece can also be easily determined by detection. The resolution display clearly shows the margin available for the threshold setting, to allow accurate judgement of detectability. Comprehensive Teaching Functions Position/2-point/Automatic Three teaching functions rival the performance of photoelectric sensors. Position teaching For high-precision positioning applications Resolution Deviation to be detected 2-point teaching For detecting ultra-small level differences between two points Automatic teaching For teaching without stopping the workpiece 03 ZX Inspecting the height of the core in cardboard Measuring rivet height Measuring small component dimensions Inspecting the offset positioning of pressed workpieces Checking welding point positions on ring gears Inspecting ball bearings for foreign matter Identifying ceramic types Checking cut positions on external walling material Checking rubber positioning Automobiles, Machine Tools, and Robots Detecting the indentation on glass bottles Inspecting the solder level in soldering tanks Checking for doubled-up lead frames Inspecting packing machine clamps Inspecting cakes in trays for thickness and presence Warp and Raised Items Identifying capacitor types Inspecting chips for proper arrangement Checking the edge of transparent packing film Performing final inspections during watch assembly Checking the thickness of flexible items Inspecting bottom dead points on presses Measuring engine part dimensions Inspecting drive belt thickness Inspecting pressure indicator dials and pointer gaps Detecting glue applied to bags Inspecting paper tube length Measuring roller gap Eccentricity, Surface Movement, Coating Thickness Checking disc motor tables for surface movement Flatness Inspecting robot arms for flatness Detecting raised caps Detecting bonding agent and quantity during packing box assembly Checking the flatness of battery caps Measuring warpage of HDD chassis Inspecting the spray from aerosol cans Checking the flatness of HDD chassis Checking dies for fit Inspecting seat belts for loose threads Measuring machine tool eccentricity and vibration Inspecting the eccentricity of motor shafts Counting Semiconductors and Electronic Components Measuring clock assembly height Checking the edge of transparent packing film Checking CRTs for shadow mask insertion Width and Level Differences Checking the flatness of brake pads Inspecting steel plate surface areas Counting tea bags Counting copy machine staples and pins Counting containers Counting envelops Packing, Foods, Chemicals, and Sanitary Items Detecting pinholes in pudding Wafer mapping (through-beam laser) Thickness ZX-TDA Household Appliances and Office Automation Identifying the number of inner caps for sake bottle caps Performing shipping inspections on robot arms Small Level Differences ZX-EDA Automobiles, Machine Tools, and Robots Semiconductors and Electronic Components Measuring electronic component dimensions Household Appliances and Office Automation Inspecting PCB mold height Automated Machinery, Inspection Equipment, and Others 04 Positioning Packing, Foods, Chemicals, and Sanitary Items Height and Level Differences ZX-LDA Automated Machinery, Inspection Equipment, and Others Smart Sensors Application World 05 ZX Inspecting the height of the core in cardboard Measuring rivet height Measuring small component dimensions Inspecting the offset positioning of pressed workpieces Checking welding point positions on ring gears Inspecting ball bearings for foreign matter Identifying ceramic types Checking cut positions on external walling material Checking rubber positioning Automobiles, Machine Tools, and Robots Detecting the indentation on glass bottles Inspecting the solder level in soldering tanks Checking for doubled-up lead frames Inspecting packing machine clamps Inspecting cakes in trays for thickness and presence Warp and Raised Items Identifying capacitor types Inspecting chips for proper arrangement Checking the edge of transparent packing film Performing final inspections during watch assembly Checking the thickness of flexible items Inspecting bottom dead points on presses Measuring engine part dimensions Inspecting drive belt thickness Inspecting pressure indicator dials and pointer gaps Detecting glue applied to bags Inspecting paper tube length Measuring roller gap Eccentricity, Surface Movement, Coating Thickness Checking disc motor tables for surface movement Flatness Inspecting robot arms for flatness Detecting raised caps Detecting bonding agent and quantity during packing box assembly Checking the flatness of battery caps Measuring warpage of HDD chassis Inspecting the spray from aerosol cans Checking the flatness of HDD chassis Checking dies for fit Inspecting seat belts for loose threads Measuring machine tool eccentricity and vibration Inspecting the eccentricity of motor shafts Counting Semiconductors and Electronic Components Measuring clock assembly height Checking the edge of transparent packing film Checking CRTs for shadow mask insertion Width and Level Differences Checking the flatness of brake pads Inspecting steel plate surface areas Counting tea bags Counting copy machine staples and pins Counting containers Counting envelops Packing, Foods, Chemicals, and Sanitary Items Detecting pinholes in pudding Wafer mapping (through-beam laser) Thickness ZX-TDA Household Appliances and Office Automation Identifying the number of inner caps for sake bottle caps Performing shipping inspections on robot arms Small Level Differences ZX-EDA Automobiles, Machine Tools, and Robots Semiconductors and Electronic Components Measuring electronic component dimensions Household Appliances and Office Automation Inspecting PCB mold height Automated Machinery, Inspection Equipment, and Others 04 Positioning Packing, Foods, Chemicals, and Sanitary Items Height and Level Differences ZX-LDA Automated Machinery, Inspection Equipment, and Others Smart Sensors Application World 05 ZX New Sensor Proposals for IT Applications Smart Monitor V3 PC Connection Takes Full Advantage of Sensor Performance Use of the PC screen greatly enhances the panel display. Unlike conventional systems, the detection results from applications such as waveform monitoring and data logging can also be easily processed. Head NEW Waveform Monitoring Easy waveform monitoring replaces the conventional oscilloscope. Drag & drop threshold setting and other easyto-use functions further enhance operation. Amplifier Contents ZX-LDA-N Laser Sensors Datasheet 8 12 Interface Unit Flexible Quality Control Data logging The ability to log detection data and manage the system history enables efficient and effective quality control, and aides in determining necessary countermeasures. Also displays data in waveform during logging. The screen image may differ from that of the actual product. Waveform monitoring One-shot waveform Waveforms on up to 5 channels can be drawn with the new ZX-LDA-N. High-speed waveforms can be obtained and displayed in one-shot operation. ZX-EDA Inductive Displacement Sensors Datasheet 18 20 PC Software Specifications Monitoring Digital Values Setting differential direct threshold values Teaching settings Waveform Monitoring Waveform collection Waveform observation Waveform saving and loading ZX-TDA High-precision Contact Sensors Datasheet 28 30 Data Logging Compilation settings Microsoft Excel compatible (See note 2.) List Display Simplifies Setup Complicated settings can be easily made with only the Amplifier panel while referring to function menus. Settings can also be imported and exported as text data. Configurator Functions Setting Amplifier functions (actual measurement scaling, input scaling, etc.) Saving and loading Amplifier setting conditions Common Precautions 35 Note 1: Smart Monitor V3 is compatible with the ZX-L-N, ZX-L, ZX-E, and ZX-T. Note 2: Microsoft Excel is a registered trademark of the Microsoft Corporation. Export Import Note 3: System Requirements OS: Windows 98 or 2000 CPU Unit: Celeron 400 MHz or better RAM: 64 MB min. Available hard disk space: 50 MB min. Display screen: 800 x 600 dots and 256 colors min. Baud rate: 38,400 bps min. Note 4: Use an RS-232C crossover cable to connect to the computer. If the computer does not have an RS-232C port, use a USB-Serial Conversion Cable (CS1W-CF31 made by OMRON). 06 07 ZX New Sensor Proposals for IT Applications Smart Monitor V3 PC Connection Takes Full Advantage of Sensor Performance Use of the PC screen greatly enhances the panel display. Unlike conventional systems, the detection results from applications such as waveform monitoring and data logging can also be easily processed. Head NEW Waveform Monitoring Easy waveform monitoring replaces the conventional oscilloscope. Drag & drop threshold setting and other easyto-use functions further enhance operation. Amplifier Contents ZX-LDA-N Laser Sensors Datasheet 8 12 Interface Unit Flexible Quality Control Data logging The ability to log detection data and manage the system history enables efficient and effective quality control, and aides in determining necessary countermeasures. Also displays data in waveform during logging. The screen image may differ from that of the actual product. Waveform monitoring One-shot waveform Waveforms on up to 5 channels can be drawn with the new ZX-LDA-N. High-speed waveforms can be obtained and displayed in one-shot operation. ZX-EDA Inductive Displacement Sensors Datasheet 18 20 PC Software Specifications Monitoring Digital Values Setting differential direct threshold values Teaching settings Waveform Monitoring Waveform collection Waveform observation Waveform saving and loading ZX-TDA High-precision Contact Sensors Datasheet 28 30 Data Logging Compilation settings Microsoft Excel compatible (See note 2.) List Display Simplifies Setup Complicated settings can be easily made with only the Amplifier panel while referring to function menus. Settings can also be imported and exported as text data. Configurator Functions Setting Amplifier functions (actual measurement scaling, input scaling, etc.) Saving and loading Amplifier setting conditions Common Precautions 35 Note 1: Smart Monitor V3 is compatible with the ZX-L-N, ZX-L, ZX-E, and ZX-T. Note 2: Microsoft Excel is a registered trademark of the Microsoft Corporation. Export Import Note 3: System Requirements OS: Windows 98 or 2000 CPU Unit: Celeron 400 MHz or better RAM: 64 MB min. Available hard disk space: 50 MB min. Display screen: 800 x 600 dots and 256 colors min. Baud rate: 38,400 bps min. Note 4: Use an RS-232C crossover cable to connect to the computer. If the computer does not have an RS-232C port, use a USB-Serial Conversion Cable (CS1W-CF31 made by OMRON). 06 07 ZX ZX-LDA-N NEW Laser Sensors Advanced Functions Made Simple. That is the Essence of Smart Style. The World's Smallest and Lightest Flexible Mounting Direction *As of October 1, 2001 In addition to the obvious size difference, the ZX Series offers the world's lightest Sensors. Approximately the same size as a photoelectric sensor, the compact ZX Sensors contribute considerably to space-saving efforts on production sites. Naturally, response speed is also equivalent to that of a photoelectric sensor. *High-speed sampling: 0.15 ms (response speed: 0.3 ms) Install a Side-view Attachment (sold separately) for additional installation possibilities. Reflective Sensors Displacement mode Light-intensity mode Distance display Received light display 15 mm 34 mm 33 mm Reflective Sensors Light-emitting side 15 mm Side-view Attachment 39 mm 15 mm 19 mm Counting connector pins Throughbeam Sensors 15 mm Light-intensity Mode: High-performance Laser Photoelectric Sensor Light intensity can be detected by the ultra-small spot of the laser beam. By operating as a highprecision laser photoelectric sensor, rather than a displacement meter, this enables detection of small items with backgrounds, as well as color detection. Ideal function settings are possible by using both the displacement mode and the light-intensity mode to meet multiple application needs. 17 mm Light-receiving side Through-beam Sensors 8 Reflective Types and 3 Through-beam Types Available Reflective Sensors Light-intensity Mode: High-performance Laser Photoelectric Sensor Class 2 visible light laser *For 4,096 sampling cycles Select the model according to the application. Use a spot beam to detect small items, or a line beam for ordinary workpieces. Measurement distance also ranges from 28 to 500 mm, enabling seamless coverage for various detection applications. Through-beam Sensors Class 1 visible light laser *For 64 sampling cycles Light-intensity mode/ % mode Measurement-width mode Light-receiving display/ transmittance display Measurement-width mode Use a 1-mm-dia. spot for precise positioning, or a 5- to 10-mm-wide screen beam for area detection. Measuring width and distance range (4-m resolution) 50 m (40 mm range) Spot form Two-spot Sensors Line beam 1-mm-dia. spot 5-mm-wide screen beam 1-mm dia. 50-m dia. spot 5 mm 1- to 2.5-mm 75 m 0 to 500 mm 0 to 500 mm 2 mm 500 to 2,000 mm *Varies with beam direction Distance range (resolution) Three ranges (300 m) (16 m) (2 m) 40 300 mm200 mm 100 mm40 mm mm10 mm Regular reflection (displacement) Class 2 visible light laser Self-detection and Display of Laser Diode Lifetime When laser diode deterioration is detected, a warning appears on the subdigital display. Early detection enables timely, trouble-free replacement. 45 mm Ideal for detecting mirror surfaces. Equipped with a Laser Lifetime Monitor Distance range 55 mm (0.25 m resolution) One range Spot form 30 mm2 mm 75 m Two-spot Sensors 1.8 mm 08 100 m ZX-LDA-N 09 ZX ZX-LDA-N NEW Laser Sensors Advanced Functions Made Simple. That is the Essence of Smart Style. The World's Smallest and Lightest Flexible Mounting Direction *As of October 1, 2001 In addition to the obvious size difference, the ZX Series offers the world's lightest Sensors. Approximately the same size as a photoelectric sensor, the compact ZX Sensors contribute considerably to space-saving efforts on production sites. Naturally, response speed is also equivalent to that of a photoelectric sensor. *High-speed sampling: 0.15 ms (response speed: 0.3 ms) Install a Side-view Attachment (sold separately) for additional installation possibilities. Reflective Sensors Displacement mode Light-intensity mode Distance display Received light display 15 mm 34 mm 33 mm Reflective Sensors Light-emitting side 15 mm Side-view Attachment 39 mm 15 mm 19 mm Counting connector pins Throughbeam Sensors 15 mm Light-intensity Mode: High-performance Laser Photoelectric Sensor Light intensity can be detected by the ultra-small spot of the laser beam. By operating as a highprecision laser photoelectric sensor, rather than a displacement meter, this enables detection of small items with backgrounds, as well as color detection. Ideal function settings are possible by using both the displacement mode and the light-intensity mode to meet multiple application needs. 17 mm Light-receiving side Through-beam Sensors 8 Reflective Types and 3 Through-beam Types Available Reflective Sensors Light-intensity Mode: High-performance Laser Photoelectric Sensor Class 2 visible light laser *For 4,096 sampling cycles Select the model according to the application. Use a spot beam to detect small items, or a line beam for ordinary workpieces. Measurement distance also ranges from 28 to 500 mm, enabling seamless coverage for various detection applications. Through-beam Sensors Class 1 visible light laser *For 64 sampling cycles Light-intensity mode/ % mode Measurement-width mode Light-receiving display/ transmittance display Measurement-width mode Use a 1-mm-dia. spot for precise positioning, or a 5- to 10-mm-wide screen beam for area detection. Measuring width and distance range (4-m resolution) 50 m (40 mm range) Spot form Two-spot Sensors Line beam 1-mm-dia. spot 5-mm-wide screen beam 1-mm dia. 50-m dia. spot 5 mm 1- to 2.5-mm 75 m 0 to 500 mm 0 to 500 mm 2 mm 500 to 2,000 mm *Varies with beam direction Distance range (resolution) Three ranges (300 m) (16 m) (2 m) 40 300 mm200 mm 100 mm40 mm mm10 mm Regular reflection (displacement) Class 2 visible light laser Self-detection and Display of Laser Diode Lifetime When laser diode deterioration is detected, a warning appears on the subdigital display. Early detection enables timely, trouble-free replacement. 45 mm Ideal for detecting mirror surfaces. Equipped with a Laser Lifetime Monitor Distance range 55 mm (0.25 m resolution) One range Spot form 30 mm2 mm 75 m Two-spot Sensors 1.8 mm 08 100 m ZX-LDA-N 09 ZX ZX-LDA-N NEW New Laser Type Enhanced Hold Function Advanced Functions Respond to Evolving Needs New Function Average hold and delay hold functions were added to enable accurate assessment of changes and the desired measurement position. More User Friendly New Function Zero Reset Time Display Present Value Display Delay Hold/Average Hold Previous Value Comparison Function A reference value other than zero can be set as the zero reset value. The sub-digital display shows present values when the hold function is enabled. This makes it easy to check whether a measurement is within range. The delay hold function measures only signals within the desired sampling time after a specified time delay from the trigger. The newly added average hold function is especially useful for measuring large workpieces with uneven surfaces. Gradual changes in measurements due to machine temperature changes or other factors can be ignored in certain situations, such as when detecting foreign matter around bearings. The previous value comparison function effectively detects any changes between previous and present values. Displacement Displacement Any reset value setting Delay time Sampling time T1 T2 Self-triggering level 10 mm Self-triggering level Present value display Average for T2 1 Average hold L threshold Automatic Teaching Various factors, such as conversion errors occurring with connected devices, may cause the output value displayed on the Amplifier to differ from the actual output from a voltmeter. Adjusting the Amplifier display while monitoring the actual output on a voltmeter can eliminate the difference between the two values. Maximum and minimum measurement values can be set as thresholds when automatic teaching is executed. It is useful for setting threshold values from actual measurements while the workpiece is moving. Amplifier display (V) Linear Output Correction 2 6 5 3 2 4 1 3 5 2 4 3 3 Time Time Multiple-point Measurements Computed Using 1 Point The result computed for one point can be used as a basis for the output for every other point. This is especially useful for multiple-point measurements. 4 1 ch 3 ch 0 0.5 4.5 4 Voltmeter display (V) 1 ch 2 ch-1 ch Maximum value 0 4 ch 2 ch Detected object Minimum value Minimum value = LOW threshold 3 ch-1 ch Maximum value = HIGH threshold 4 ch-1 ch ZX-LDA-N 10 11 Enhanced Hold Function New Function Average hold and delay hold functions were added to enable accurate assessment of changes and the desired measurement position. Delay Hold/Average Hold Previous Value Comparison Function The delay hold function measures only signals within the desired sampling time after a specified time delay from the trigger. The newly added average hold function is especially useful for measuring large workpieces with uneven surfaces. Gradual changes in measurements due to machine temperature changes or other factors can be ignored in certain situations, such as when detecting foreign matter around bearings. The previous value comparison function effectively detects any changes between previous and present values. Displacement Displacement Self-triggering level Delay time Sampling time T1 T2 Self-triggering level 6 5 Average for T2 1 Average hold L threshold 3 2 2 5 4 1 3 3 2 4 3 Time Time Multiple-point Measurements Computed Using 1 Point The result computed for one point can be used as a basis for the output for every other point. This is especially useful for multiple-point measurements. 1 ch 3 ch 4 ch 1 ch 2 ch 2 ch-1 ch 3 ch-1 ch 4 ch-1 ch ZX-LDA-N 11 Ordering Information Sensors Sensor Heads (Reflective) Optical system Beam shape Diffuse reflective Sensing distance Spot beam Line beam Regular reflective Spot beam Resolution* Model 4010 mm 2 m 10040 mm 16 m ZX-LD100 300200 mm 300 m ZX-LD300 4010 mm 2 m ZX-LD40L 10040 mm 16 m ZX-LD100L 300200 mm 300 m ZX-LD300L 302 mm 0.25 m ZX-LD30V ZX-LD40 Line beam * For an average count of 4,096. ZX-LD30VL Sensor Heads (Through-beam) Optical system Measuring width Through-beam Sensing distance 1-mm dia. 0 to 2000 mm 5 mm 0 to 500 mm Resolution* 4 m Model ZX-LT001 ZX-LT005 10 mm ZX-LT010 * For an average count of 64. Amplifier Units Appearance Power supply DC Note: Output type Model NPN ZX-LDA11-N PNP ZX-LDA41-N Compatible connection with the Sensor Head. Accessories (Order Separately) Calculating Unit Appearance Smart Monitor Sensor Setup Tool for Personal Computer Connection Model ZX-CAL2 Appearance Name Model ZX-series Communi- ZX-SF11 cations Interface Unit Side-view Attachments Appearance Applicable Sensor Head Model ZX-LT1001/ LT005 ZX-XF12 ZX-LT010 ZX-XF22 Cables with Connectors on Both Ends (for Extension)*1 Cable length Model 1m ZX-XC1A 4m ZX-XC4A 8m ZX-XC8A 9 m *2 ZX-XC9A Quantity 1 *1. ZX-XC@R robot cable type also available. *2. For use only with Reflective Sensors. 12 ZX Series (ZX-L-N) Smart Sensors + CD-ROM CD-ROM ZX-series Communi- ZX-SFW11V3 cations Interface *1, *2 Unit + ZX-series Sensor Setup Software Basic ZX-series Sensor Setup Software ZX-SW11EV3 *1 *1. The ZX-SFW11V3 or ZX-SW11V3 is required to use Smart Monitor with the ZX-LDA11-N/41-N. Earlier versions cannot be used. *2. The ZX-SFW11EV3 SmartMonitor can be used only to set functions and monitor waveforms. Specifications Sensor Heads (Reflective) Item Model ZX-LD40 ZX-LD100 ZX-LD300 ZX-LD30V Regular reflective ZX-LD40L ZX-LD100L ZX-LD300L Diffuse reflective Z3X-LD30VL Optical system Diffuse reflective Regular reflective Light source (wave length) Visible-light semiconductor laser with a wavelength of 650 nm and an output of 1 mW max.; class 2 Measurement point 40 mm 100 mm 300 mm 30 mm 40 mm 100 mm 300 mm 30 mm Measurement range 10 mm 40 mm 200 mm 2 mm 10 mm 40 mm 200 mm 2 mm Beam shape Spot Beam size*1 50-m dia. 100-m dia. 300-m dia. 75-m dia. 75 m x 2 mm 150 m x 2 mm 450 m x 2 mm 100 m x 1.8 mm Resolution*2 2 m 16 m 300 m 0.25 m 2 m 16 m 300 m Linearity*3 0.2% FS (entire range) 0.2% FS (80 to 120 mm) 2% FS 0.2% FS (200 to 400 mm) (entire range) 0.2% FS (32 to 48 mm) 0.2% FS (80 to 120 mm) 2% FS 0.2% FS (200 to 400 mm) (entire range) Line 0.25 m Temperature characteristic*4 0.03% FS/C (Except for ZX-LD300 and ZX-LD300L, which are 0.1% FS/C.) Ambient illumination Incandescent lamp: 3,000 lx max. (on light receiving side) Ambient temperature Operating: 0 to 50C, Storage: -15 to 60C (with no icing or condensation) Ambient humidity Operating and storage: 35% to 85% (with no condensation) Insulation resistance 20 M min. at 500 VDC Dielectric strength 1,000 VAC, 50/60 Hz for 1 min Vibration resistance (destruction) 10 to 150 Hz, 0.7-mm double amplitude 80 min each in X, Y, and Z directions Shock resistance (destruction) 300 m/s2 3 times each in six directions (up/down, left/right, forward/backward) Degree of protection IEC60529, IP50 Connection method Connector relay (standard cable length: 500 mm) Weight (packed state) Approx. 150 g Materials Case: PBT (polybutylene terephthalate), Cover: Alu- Case and cover: Case: PBT (polybutylene terephthalate), Cover: Alu- Case and cover: minum, Lens: Glass Aluminum, minum, Lens: Glass Aluminum, Lens: Lens: Glass Glass Accessories Instruction sheet, Laser warning label (English) IEC60529, IP40 IEC60529, IP50 IEC60529, IP40 Approx. 250 g Approx. 250 g Approx. 150 g *1. Beam size: The beam size is defined by 1/e2 (13.5%) of the strength of the beam at the beam center (measured value). Incorrect detection may occur if there is light leakage outside the defined spot and the material around the sensing object is more reflective than the sensing object. *2. Resolution: The resolution is the deviation (3) in the linear output when connected to the ZX-LDA Amplifier Unit. (The resolution is measured with the standard reference object (white ceramic), at the measurement point with the ZX-LDA set for an average count of 4,096 per period.) The resolution is given at the repeat accuracy for a stationary workpiece, and is not an indication of the distance accuracy. The resolution may be adversely affected under strong electromagnetic fields. *3. Linearity: The linearity is given as the error in an ideal straight line displacement output when measuring the standard reference object. The linearity and measurement values vary with the object being measured. *4. Temperature characteristic: The temperature characteristic is measured at the measurement point with the Sensor and reference object (OMRON's standard reference object) secured with an aluminum jig. Note: Highly reflective objects can result in incorrect detection by causing out-of-range measurements. Sensor Heads (Through-beam) Item Model ZX-LT001 ZX-LT005 Optical system Through-beam Light source (wave length) Visible-light semiconductor laser with a wavelength of 650 nm; JIS class1 Maximum output 0.2 mW max. ZX-LT010 0.35 mW max. Measurement width 1-mm dia. 1- to 2.5-mm dia. 5 mm Measurement distance 0 to 500 mm 500 to 2,000 mm 0 to 500 mm Minimum sensing object 8-m dia. (opaque) 8- to 50-m dia. (opaque) 0.05-mm dia. (opaque) Resolution*1 4 m *2 --- Temperature characteristic 0.2% FS/C 10 mm 0.1-mm dia. (opaque) 4 m *3 Ambient illumination Incandescent lamp: 10,000 lx max. (on light-receiving side) Ambient temperature Operating: 0 to 50C, Storage: -25 to 70C (with no icing or condensation) Degree of protection IEC60529, IP40 Connection method Connector relay (standard cable length: 500 mm) Weight (packed state) Approx. 220 g Cable length Extendable up to 10 m with special extension cable. Materials Case: Polyetherimide, Case cover: Polycarbonate, Unit cover: Glass Tightening torque 0.3 Nm max. Accessories Optical axis adjustment seal, sensor head-amplifier connection cable (1.5 m), instruction sheet *1. This value is obtained by converting the deviation (3) in the linear output that results when the sensor head is connected to the amplifier unit, into the measurement width. *2. For an average count of 64. The value is 5 m for an average count of 32. This is the value that results when a minimum sensing object blocks the light near the center of the 1-mm measurement width. *3. For an average count of 64. The value is 5 m for an average count of 32. ZX Series (ZX-L-N) Smart Sensors 13 Amplifier Units Item Model ZX-LDA11-N ZX-LDA41-N Measurement period 150 s Possible average count settings*1 1, 2, 4, 8, 16, 32, 64, 128, 256, 512, 1,024, 2,048, or 4,096 Temperature characteristic When connected to a Reflective Sensor Head: 0.01% FS/C, When connected to a Through-beam Sensor Head: 0.1% FS/C Linear output*2 4 to 20 mA/FS, Max. load resistance: 300 , 4 V ( 5 V, 1 to 5 V *3), Output impedance: 100 Judgement outputs (3 outputs: HIGH/PASS/LOW)*1 NPN open-collector outputs, 30 VDC, 50 mA max. Residual voltage: 1.2 V max. PNP open-collector outputs, 30 VDC, 50 mA max. Residual voltage: 2 V max. Laser OFF input, zero reset input, timing input, ON: Short-circuited with 0-V terminal or 1.5 V or less reset input OFF: Open (leakage current: 0.1 mA max.) ON: Supply voltage short-circuited or supply voltage within 1.5 V OFF: Open (leakage current: 0.1 mA max.) Functions Measurement value display, set value/light level/resolution display, scaling, display reverse, display OFF mode, ECO mode, number of display digit changes, sample hold, peak hold, bottom hold, peak-to-peak hold, self-peak hold, self-bottom hold, intensity mode, zero reset, initial reset, ON-delay timer, OFF-delay timer, one-shot timer, deviation, previous value comparison, sensitivity adjustment, keep/clamp switch, direct threshold value setting, position teaching, 2-point teaching, automatic teaching, hysteresis width setting, timing inputs, reset input, monitor focus, (A-B) calculations*4, (A+B) calculations*4, mutual interference*4, laser deterioration detection, zero reset memory, key lock Indications Operation indicators: High (orange), pass (green), low (yellow), 7-segment main display (red), 7-segment subdisplay (yellow), laser ON (green), zero reset (green), enable (green) Power supply voltage 12 to 24 VDC 10%, Ripple (p-p): 10% max. Current consumption 140 mA max. with power supply voltage of 24 VDC (with Sensor connected) Ambient temperature Operating: 0 to 50C, Storage: -15 to 60C (with no icing or condensation) Ambient humidity Operating and storage: 35% to 85% (with no condensation) Insulation resistance 20 M min. at 500 VDC Dielectric strength 1,000 VAC, 50/60 Hz for 1 min Vibration resistance (destruction) 10 to 150 Hz, 0.7-mm double amplitude 80 min each in X, Y, and Z directions Shock resistance (destruction) 300 m/s2 3 times each in six directions (up/down, left/right, forward/backward) Connection method Prewired (standard cable length: 2 m) Weight (packed state) Approx. 350 g Materials Case: PBT (polybutylene terephthalate), Cover: Polycabonate Accessories Instruction sheet *1. The response speed of the linear output is calculated as the measurement period x (average count setting + 1) (with fixed sensitivity). The response speed of the judgement outputs is calculated as the measurement period x (average count setting + 1) (with fixed sensitivity). *2. The output can be switched between a current output and voltage output using a switch on the bottom of the Amplifier Unit. *3. Setting is possible via the monitor focus function. *4. A Calculating Unit (ZX-CAL2) is required. Note: For operating details, refer to the operation manual (Cat. No. Z157). Calculating Unit Item ZX-CAL2 Applicable Amplifier Units ZX-series Communications Interface Unit ZX-LD11-N/41-N, ZX-EDA11/41, ZX-TDA11/41 Item Current consumption 12 mA max. (supplied from the Smart Sensor Amplifier Unit) Current consumption ZX-SF11 60 mA max. (supplied by the Amplifier Unit) Ambient temperature Operating: 0 to 50C, Storage: -15 to 60C (with no icing or condensation) Ambient humidity Operating and storage: 35% to 85% (with no condensation) Connection method Connector Dielectric strength 1,000 VAC, 50/60 Hz for 1 min Max. No. of Amplifier Units 5 Insulation resistance 100 M (at 500 VDC) Vibration resistance (destructive) 10 to 150 Hz, 0.7-mm double amplitude 80 min each in X, Y, and Z directions Commu- Communicanications tions port functions Communications protocol Shock resistance (destructive) 300 m/s2 3 times each in six directions (up/down, left/right, forward/backward) Baud rate Materials Display: Acrylic, Case: ABS resin Data configura- Data bits: 8, Parity: none, Start bits: 1, Stop bits: 1, Flow contion trol: none Weight (packed state) Approx. 50 g Accessories Applicable Amplifier Units ZX Series Applicable Amplifier Unit versions ZX-LDA@1-N Ver. 1.000 or higher ZX-EDA@1 Ver. 1.100 or higher ZX-TDA@1 Ver. 1.000 or higher RS-232C port (9-pin D-Sub Connector) CompoWay/F* 38,400 bps Indicators Power supply: green, Sensor communications: green, Sensor communications error: red, External terminal communications: green, External terminal communications error: red Protective circuits Reverse polarity protection Ambient temperature Operating: 0 to 50C, storage: -15 to 60C (with no icing or condensation) Ambient humidity Operating and storage: 35% to 85% (with no condensation) Insulation resistance 20 M min. (at 500 VDC) Dielectric strength 1,000 VAC, 50/60 Hz for 1 min, Leakage current: 10 mA max. Materials Case: PBT (polybutylene terephthalate), Cover: Polycarbonate Accessories Instruction sheet, 2 clamps Instruction sheet * Contact your OMRON representative for CompoWay/F communications specifications. 14 ZX Series (ZX-L-N) Smart Sensors Dimensions (Unit: mm) Sensor Heads (Diffuse Reflective) ZX-LD40 ZX-LD100 ZX-LD300 ZX-LD40L ZX-LD100L ZX-LD300L 1.8 17 16.6 12.4 33 L* Measure- Reference ment point surface Mounting Holes Two 3.2-dia. mounting holes 3.5 5 Two, M3 holes 7 14.8 A* Emitter axis Lens: Receiver axis 5 dia. 31.1 30.05 320.1 32 Range indicators 39 3.4 7 Lens: 8 dia. 3.5 7 Connector 260.1 24.05 26 15 dia. 46 Vinyl-insulated round cable, 5.1 dia., Standard: 500 mm * ZX-LD40L: L = 40 mm, A = 23 ZX-LD100L: L = 100 mm, A = 11 ZX-LD300L: L = 300 mm, A = 3.8 Sensor Heads (Regular Reflective) ZX-LD30V ZX-LD30VL 14 4.8 25 8.6 Vinyl-insulated round cable, 5.1 dia., Standard: 0.5 m 5-R2 20.7 42.7 Connector Mounting Holes 45 1 1 32.7 4.75 4.75 46 Two, M4 holes 9.5 9.2 470.1 35 Light axis 12.5 30 Two, 4.5-dia. mounting holes 15 dia. Emitter axis Receiver axis 47 Reference plane 55 Measurement center Lens (16 dia.) Lens (10 dia.) ZX Series (ZX-L-N) Smart Sensors 15 Sensor Heads (Through-beam) ZX-LT001 ZX-LT005 Emitter side Receiver side Two, 3.2 dia. Two, 3.2 dia. Vinyl-insulated round cable (gray), 2.6 dia., Standard: 500 mm 2.8 19 34 9 Connector 2.8 5 16 Laser ON indicator Connector 9 15 15 Light axis center Light axis center 15 Vinyl-insulated round cable (black), 2.6 dia., Standard: 500 mm Sensor Head-Amplifier Unit Connecting Cable (Provided) 15 1,500 +200 0 Mounting Holes 46 Mounting Holes 15 dia. 90.1 90.1 Two, M3 holes 2.6 dia x 2 Connector Two, M3 holes Connector ZX-LT010 Emitter side Receiver side Two, 3.2 dia. Vinyl-insulated round cable (gray), 2.6 dia., 2.8 Standard: 500 mm Two, 3.2 dia. 25 42 10 22 14 2.8 Vinyl-insulated round cable (black), 2.6 dia., Standard: 500 mm 20 14 20 Connector Connector Laser ON indicator Light axis center Light axis center Sensor Head-Amplifier Unit Connecting Cable (Provided) 20 20 1,500 +200 0 Mounting Holes 46 Mounting Holes 15 dia. 140.1 140.1 Connector Two, M3 holes Two, M3 holes 2.6 dia x 2 Connector Amplifier Units ZX-LDA11-N ZX-LDA41-N 133 44 30 4.2 3 4.2 64.3 31.5 15.5 dia. 13.2 15.8 13 36.8 Vinyl-insulated round cable, 5.2 dia. (conductor cross-section: 0.09 mm2, 10-conductor insulator diameter: 0.7 mm), Standard: 2 m Vinyl-insulated round cable, 5.1 dia. Standard: 100 mm 11.7 11.7 2.2 29 Current/voltage output selector switch (set to voltage output when shipped) Voltage output 16 ZX Series (ZX-L-N) Smart Sensors Accessories (Order Separately) Calculating Unit ZX-CAL2 Operation Connectors indicators 24.9 3 19.5 Side-view Attachments ZX-XF12 ZX-XF22 15 15.1 12 8 Light axis center Two, 2.2 dia. 57 54.9 44.05 20 Light axis center Two, 2.2 dia. 15 10.6 20 15.6 9.5 15 21 Seal 30 15 26 15 20 14.4 2.7 3.4 5 2.8 36.7 ZX-series Communications Interface Unit ZX-SF11 Coupling connector Sensor communications indicator (communications operation) Sensor communications indicator (communications error) External terminal communications indicator (communications operation) Power supply indicator External terminal communications indicator (communications error) 4.2 3 30 64.3 4.2 (336) (46) 31.5 15 13 13.2 36.8 Vinyl-insulated round cable, 5.23 dia. Standard: 100 mm 29 2.2 11.7 4.3 11.7 (33.1) 3 Connector Cables with Connectors on Both Ends (for Extension) ZX-XC1A (1 m) ZX-XC4A (4 m) ZX-XC8A (8 m) ZX-XC9A (9 m)*1 46 2* 5 6.55 44 15.5 dia. 15 dia. 12 pins (male) Vinyl-insulated round cable, 5.2 dia., 10 conductors 12 pins (female) *1 For use only with the ZX-L. *2 ZX-XC1A: 1,000 ZX-XC4A: 4,000 ZX-XC8A: 8,000 ZX-XC9A: 9,000 ZX Series (ZX-L-N) Smart Sensors 17 ZX ZX-EDA Inductive Displacement Sensors Inductive Displacement Sensors for Even More Applications Complete Range of Useful Functions Simple Linearity Adjustment 0% 50% 100% Patent Pending Adjustments using the adjustment knob are no longer required to adjust linearity. Linearity adjustment is completed simply by teaching at 0%, 50%, and 100% of the measurement distance, greatly reducing setting time. Linearity is worse for non-ferrous than ferrous sensing objects. A material selection function has been developed to improve linearity with stainless steel and aluminum sensing objects. Smallest Heads in Its Class at 3 Dia. Small Sensor Heads are perfect for detecting the height of small objects and for applications where multiple Sensor Heads are used. 3 dia. 5.4 dia. 8 dia. M10 M18 Sensors with stainless steel Protective Spiral Tubes are also available. New Flat and Heat-resistive Sensors Broaden Application Possibilities NEW The temperature characteristic ranks at the top in the industry at 0.1% FS/C for heat-resistive sensors, and it ranges up to 200C for flat sensors. Displayed value (mm) Suitable for Non-ferrous Metals Also Wide Selection of Sensor Heads 14.0 13.0 12.0 11.0 10.0 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 00 00 After adjustment SUS304 AL 1.0 2.0 3.0 4.0 5.0 6.0 Measurement distance (mm) 7.0 NEW Mutual Interference Prevented for Up to 5 Sensors Multiple Sensors may be used in confined spaces for level difference measurements or multiple-point measurements. Mutual interference between up to 5 Sensors can be prevented simply by connecting Calculating Units to eliminate the need for timing signals on the user side. More Efficient Maintenance Complete Compatibility between Sensor Heads and Amplifier Units The Amplifier Unit can be used as is when replacing damaged Sensor Heads or changing the Sensor Head for different detection distances. Calculation Settings without Digital Panel Data Sensor Head Cords Extendable to 10 m The distance between the Amplifier Units the Sensor Heads can be extended to 3 m, 6 m, or 10 m using a ZX-XC@A Cable (sold separately). Extendable Fixed at 2 m Patent Pending The calculation results from two Sensors can be displayed on the Amplifier for one Sensor simply by placing a Calculating Unit between the Amplifier Units. The required parameters need to be input only into one Amplifier Unit. ZX-EDA 18 19 ZX ZX-EDA Inductive Displacement Sensors Inductive Displacement Sensors for Even More Applications Complete Range of Useful Functions Simple Linearity Adjustment 0% 50% 100% Patent Pending Adjustments using the adjustment knob are no longer required to adjust linearity. Linearity adjustment is completed simply by teaching at 0%, 50%, and 100% of the measurement distance, greatly reducing setting time. Linearity is worse for non-ferrous than ferrous sensing objects. A material selection function has been developed to improve linearity with stainless steel and aluminum sensing objects. Smallest Heads in Its Class at 3 Dia. Small Sensor Heads are perfect for detecting the height of small objects and for applications where multiple Sensor Heads are used. 3 dia. 5.4 dia. 8 dia. M10 M18 Sensors with stainless steel Protective Spiral Tubes are also available. New Flat and Heat-resistive Sensors Broaden Application Possibilities NEW The temperature characteristic ranks at the top in the industry at 0.1% FS/C for heat-resistive sensors, and it ranges up to 200C for flat sensors. Displayed value (mm) Suitable for Non-ferrous Metals Also Wide Selection of Sensor Heads 14.0 13.0 12.0 11.0 10.0 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 00 00 After adjustment SUS304 AL 1.0 2.0 3.0 4.0 5.0 6.0 Measurement distance (mm) 7.0 NEW Mutual Interference Prevented for Up to 5 Sensors Multiple Sensors may be used in confined spaces for level difference measurements or multiple-point measurements. Mutual interference between up to 5 Sensors can be prevented simply by connecting Calculating Units to eliminate the need for timing signals on the user side. More Efficient Maintenance Complete Compatibility between Sensor Heads and Amplifier Units The Amplifier Unit can be used as is when replacing damaged Sensor Heads or changing the Sensor Head for different detection distances. Calculation Settings without Digital Panel Data Sensor Head Cords Extendable to 10 m The distance between the Amplifier Units the Sensor Heads can be extended to 3 m, 6 m, or 10 m using a ZX-XC@A Cable (sold separately). Extendable Fixed at 2 m Patent Pending The calculation results from two Sensors can be displayed on the Amplifier for one Sensor simply by placing a Calculating Unit between the Amplifier Units. The required parameters need to be input only into one Amplifier Unit. ZX-EDA 18 19 Ordering Information Sensors Sensor Heads Shape Cylindrical Dimensions Sensing distance 3 dia. x 18 mm Screw-shaped Flat Resolution *1 1 m 0.5 mm Model ZX-EDR5T 5.4 dia. x 18 mm 1 mm ZX-ED01T *2 8 dia. x 22 mm 2 mm ZX-ED02T *2 M18 x 46.3 mm 7 mm ZX-EM07MT *2 30 x 14 x 4.8 mm 4 mm ZX-EV04T *2 *3 2 mm ZX-EM02HT *4 M10 x 22 mm ZX-EM02T *2 Heat-resistant, cylindrical M12 x 22 mm *1. For an average count of 4096. *2. Models with Protective Spiral Tubes are also available. Add a suffix of "-S" to the above model numbers when ordering. (Example: ZX-ED01-S) *3. Be sure to use ZX-EDA@ Amplifier Unit version 1,200 or later with the ZX-EV04T. *4. Be sure to use ZX-EDA@ Amplifier Unit version 1,300 or later with the ZX-EM02HT. Amplifier Units Appearance Power supply DC Note: Output type ZX-EDA11 PNP ZX-EDA41 Compatible connection with the Sensor Head. Accessories (Order Separately) Amplifier Mounting Brackets Appearance Model Remarks ZX-XBE1 Attached to each Sensor Head ZX-XBE2 For DIN track mounting ZX-CAL2 Calculating Unit Refer to pages 12 and 14 for details. ZX-SF11 ZX-series Communications Interface Unit Refer to pages 12 and 14 for details. ZX-XC@A Cable with Connectors on Both Ends (for Extension) Refer to page 12 for details. ZX-SW11V3 Smart Monitor Sensor Setup Tool for Personal Computer Connection Refer to page 12 for details. 20 Model NPN ZX Series (ZX-E) Smart Sensors (Inductive Displacement Type) Specifications Sensor Heads Model ZX-EDR5T ZX-ED01T 0 to 1 mm ZX-ED02T/ EM02T 0 to 4 mm ZX-EM02HT 0 to 0.5 mm Sensing object Magnetic metals (Measurement ranges and linearities are different for non-magnetic metals.) 18 x 18 x 3 mm 0 to 7 mm ZX-EV04T Measurement range Standard reference object 0 to 2 mm ZX-EM07MT 30 x 30 x 3 mm 60 x 60 x 3 mm 0 to 2 mm 45 x 45 x 3 mm Material: ferrous (S50C) 1 m Resolution *1 Linearity *2 0.5% F.S. Linear output range Same as measurement range. 1.0% F.S. *5 Temperature characteristic *3 (including Amplifier Unit) Ambient temper- Operating *4 ature Storage *4 0.15% F.S./C 0.07% F.S./C 0.1% F.S./C 0 to 50C (with no -10 to 60C (with no icing or condensation) icing or conden- -20 to 70C (with no icing or condensation) sation) -10 to 200C -20 to 200C Ambient humidity Operating and storage: 35% to 85% (with no condensation) Insulation resistance 50 M min. (at 500 DC) Dielectric strength 1,000 VAC, 50/60 Hz for 1 min between charged parts and case Vibration resistance (destruction) 10 to 55 Hz with 1.5-mm double amplitude for 2 h each in X, Y, and Z directions Shock resistance (destruction) 500 m/s2, 3 times each in X, Y, and Z directions Degree of protection (Sensor Head) IEC60529, IP65 Connection method Connector relay (standard cable length: 2 m) Weight (packed state) Materials Sensor Case Head Sensing surface Preamplifier Accessories IEC60529, IP67 Approx. 120 g Approx. 140 g Brass Stainless steel IEC60529, IP60 *6 Approx. 160 g Brass Heat-resistant ABS Approx. 130 g Approx. 160 g Zinc (nickelplated) Brass PEEK PES Amplifier Mounting Brackets (ZX-XBE1), Instruction Manual *1. Resolution: The resolution is the deviation (3 s) in the linear output when connected to the ZX-EDA Amplifier Unit. The above values indicate the deviations observed 30 minutes after the power is turned ON. (The resolution is measured with OMRON's standard reference object at 1/2 of the measurement range with the ZX-EDA set for the maximum average count of 4096.) The resolution is given at the repeat accuracy for a stationary workpiece, and is not an indication of the distance accuracy. The resolution may be adversely affected under strong electromagnetic fields. *2. Linearity: The linearity is given as the error in an ideal straight line displacement output when measuring the standard reference object. The linearity and measurement values vary with the object being measured. *3. Temperature characteristic: The temperature characteristic is measured with OMRON's standard reference object at 1/2 of the measurement range. *4. The ambient temperature given is only for the sensor head. It is -10 to 60C for the preamp. *5. The value given is for an ambient temperature of 25C. *6. Do not use in moist environments because the case is not waterproof. ZX Series (ZX-E) Smart Sensors (Inductive Displacement Type) 21 Amplifier Units Model Measurement period ZX-EDA11 ZX-EDA41 150 s Possible average count settings *1 1, 2, 4, 8, 16, 32, 64, 128, 256, 512, 1,024, 2,048, or 4,096 Linear output *2 Current output: 4 to 20 mA/F.S., Max. load resistance: 300 Voltage output: 4 V ( 5 V, 1 to 5 V *3), Output impedance: 100 Judgement outputs (3 outputs: HIGH/PASS/LOW) NPN open-collector outputs, 30 VDC, 50 mA max. Residual voltage: 1.2 V max. Zero reset input, timing input, reset ON: Short-circuited with 0-V terminal or 1.5 V or input, judgement output hold input less OFF: Open (leakage current: 0.1 mA max.) PNP open-collector outputs, 30 VDC, 50 mA max. Residual voltage: 2 V max. ON: Supply voltage short-circuited or supply voltage within 1.5 V OFF: Open (leakage current: 0.1 mA max.) Function - Measurement value display - Present value/set value/output value/resolution display - Linearity adjustment (materials selection) - Scaling - Display reverse - Display OFF mode - ECO mode - Number of display digit changes - Sample hold - Peak hold - Bottom hold, peak-to-peak hold - Self-peak hold - Self-bottom hold - Average hold - Delay hold - Zero reset - Initial reset - Linearity initialization - ON-delay timer - OFF-delay timer - One-shot timer - Previous value comparison - Non-measurement setting - Direct threshold value setting - Position teaching - Automatic teaching - Hysteresis width setting - Timing inputs - Reset input - Judgement output hold input - Monitor focus - Linear output correction - (A-B) calculations *4 - (A+B) calculations *4 - K-(A+B) calculation *4 - Mutual interference prevention *4 - Sensor disconnection detection - Zero reset memory - Zero reset indicator - Key lock Indications Judgement indicators: High (orange), pass (green), low (yellow), 7-segment main digital display (red), 7-segment sub-digital display (yellow), power ON (green), zero reset (green), enable (green) Voltage influence (including Sensor) 0.5% F.S. of linear output value at 20% of power supply voltage Power supply voltage 12 to 24 VDC 10%, Ripple (p-p): 10% max. Current consumption 140 mA max. with power supply voltage of 24 VDC (with Sensor connected) Ambient temperature Operating and storage: 0 to 50C (with no icing or condensation) Ambient humidity Operating and storage: 35% to 85% (with no condensation) Insulation resistance 20 M min. (at 500 DC) Dielectric strength 1,000 VAC, 50/60 Hz for 1 min Vibration resistance (destruction) 10 to 150 Hz with 0.7-mm double amplitude for 80 min each in X, Y, and Z directions Shock resistance (destruction) 300 m/s2, 3 times each in 6 directions (up, down, left, right, forward, backward) Connection method Prewired (standard cable length: 2 m) Weight (packed state) Approx. 350 g Materials Case: PBT (polybutylene terephthalate), Cover: Polycarbonate Accessories Instruction Manual *1. The response speed of the linear output is calculated as the measurement period x (average count setting + 1). The response speed of the judgement outputs is calculated as the measurement period x (average count setting + 1). *2. The output can be switched between a current output and voltage output using a switch on the bottom of the Amplifier Unit. *3. A Calculating Unit (ZX-CAL2) is required. Setting is possible via the monitor focus function. *4. A Calculating Unit (ZX-CAL2) is required. Note: 22 For operating details, refer to the operation manual (Cat. No. Z166). ZX Series (ZX-E) Smart Sensors (Inductive Displacement Type) Dimensions Sensors Sensor Heads ZX-EDR5T Dimensions with Mounting Bracket Attached Vinyl-insulated coaxial round cable 1.7 dia., 1 conductor, standard length: 2 m 13 Vinyl-insulated round cable 5.1 dia., 9 conductors, standard length: 200 mm (46) 18 (15 dia.) 3 dia. (15.5) 15 dia. 72 Connector (22.5) 15.1 15 15.6 7.8 27 58.2 Mounting Hole Cutout Dimensions Two, M3 holes 270.1 Dimensions with Mounting Bracket Attached ZX-ED01T 18 Vinyl-insulated coaxial round cable 2.5 dia., 1 conductor, standard length: 2 m Vinyl-insulated round cable 5.1 dia., 9 conductors, standard length: 200 mm (46) 13 (15 dia.) (15.5) 5.4 dia. 15 dia. 72 Connectors (22.5) 15 15.1 15.6 7.8 27 58.2 Mounting Hole Cutout Dimensions Two, M3 holes 270.1 ZX-ED02T Dimensions with Mounting Bracket Attached 22 Vinyl-insulated coaxial round cable 2.5 dia., 1 conductor, standard length: 2 m 13 Vinyl-insulated round cable 5.1 dia., 9 conductors, standard length: 200 mm (46) (15 dia.) (15.5) 8 dia. 15 dia. 72 Connector (22.5) 15.1 15 7.8 15.6 27 58.2 Mounting Hole Cutout Dimensions Two, M3 holes 270.1 ZX Series (ZX-E) Smart Sensors (Inductive Displacement Type) 23 ZX-EM02T Dimensions with Mounting Bracket Attached 18 dia. 22 (5.4) 16 Vinyl-insulated round cable 5.1 dia., 9 conductors, standard length: 200 mm (46) 13 Vinyl-insulated coaxial round cable 2.5 dia., 1 conductor, standard length: 2 m (15 dia.) 8 dia. M10 x 1 2 tightening 15 dia. nuts 2 toothed washers 4 (15.5) Connector 72 (22.5) 15.1 15 15.6 7.8 27 58.2 Mounting Hole Cutout Dimensions Two, M3 holes 270.1 Dimensions with Mounting Bracket Attached ZX-EM07MT 46.3 29 dia. 24 10 Vinyl-insulated round cable 5.1 dia., 9 conductors, standard length: 200 mm Vinyl-insulated coaxial round cable 2.5 dia., 1 conductor, standard length: 2 m (11.3) 25 13 9.8 dia. (46) (15 dia.) 15.7 dia. (15.5) M18 x 1 2 tightening nuts 2 toothed washers 4 Connector 15 dia. 72 (22.5) 15.1 15 15.6 7.8 27 58.2 Mounting Hole Cutout Dimensions Two, M3 holes 270.1 Dimensions with Mounting Bracket Attached ZX-EV04T Vinyl-insulated coaxial round cable 2.5 dia., 1 conductor, standard length: 2 m Sensing surface 13 14 7 7 (15.5) 10 Distance: 3 mm Hole size: Two, 3.3 dia. 10 30 (22.5) 72 15 dia. (46) (15 dia.) 4.8 15 15.1 1.5 7.8 15.6 27 58.2 Mounting Hole Cutout Dimensions Two, M3 holes Vinyl-insulated round cable 5.1 dia., 9 conductors, standard length: 200 mm Mounting Hole Cutout Dimensions Two, M3 holes 270.1 100.1 24 ZX Series (ZX-E) Smart Sensors (Inductive Displacement Type) Connector Dimensions with Mounting Bracket Attached ZX-EM02HT 21 dia. 17 Fluororesin-insulated coaxial round cable 2.5 dia., single conductor standard length: 2 m 22 13 10.5 dia. 4 (15.5) M12 x 1 Two fastening nuts 15 dia. Toothed washer 72 (46) (22.5) 15 15.1 7.8 15.6 Connector 27 Vinyl-insulated round cable 5.1 dia., 9 conductors, standard length: 200 mm 58.2 Mounting Hole Cutout Dimensions Two, M3 holes 270.1 Amplifier Units ZX-EDA11 ZX-EDA41 133 4.2 3 44 30 4.2 64.3 31.5 15.5 dia. 13.2 15.8 13 36.8 Vinyl-insulated round cable 5.2 dia., 10 conductors (conductor cross-section: 0.09 mm2, insulator diameter: 0.7 mm), standard length: 2 m Vinyl-insulated round cable 5.1 dia., standard: 100 mm 11.7 11.7 2.2 29 Current/voltage switch (Factory-set to voltage output.) Voltage output ZX Series (ZX-E) Smart Sensors (Inductive Displacement Type) 25 Accessories (Sold Separately) Preamplifier Mounting Brackets ZX-XBE1 ZX-XBE2 15.5 270.1 15.5 270.1 M3 x 8 pan-head screw (with M3 spring washer) 63.3 52 63.3 52 15.5 20 15.5 20 9.8 9.8 21.9 21.9 6.2 10 31.9 Material: Stainless steel (SUS304) Mounting Hole Cutout Dimensions Two, M3 holes 270.1 ZX-CAL2 Calculating Unit Refer to page 17 for details. ZX-SF11 ZX-series Communications Interface Unit 9.4 10 1.8 11.4 35.3 58 Material: Stainless steel (SUS304) ZX-XC1A (1 m), ZX-XC4A (4 m), ZX-XC8A (8 m) Cables with Connectors on Both Ends (for Extension) Refer to page 17 for details. Refer to page 17 for details. 26 1.8 ZX Series (ZX-E) Smart Sensors (Inductive Displacement Type) ZX Series (ZX-E) Smart Sensors (Inductive Displacement Type) 27 ZX ZX-TDA High-precision Contact Sensors Highest Level of Detection Performance in the Industry Thinnest Level of Sensor Head in the Industry With some of the thinnest Sensor Heads in the industry at just 6 mm in diameter, these Sensors are ideal for use in confined spaces and for multiple-point measurements. 4-mm measurement Standard Sensors 4-mm measurement 6-mm dia. Highest Level of Resolution in the Industry The long-stroke ZX-TDS04@ (4-mm measurement distance) achieves precise measurements with a maximum linearity of 0.3% FS and a resolution of 0.1 m that ranks in the top class in the industry. 1 0.5 0 -0.5 -1 Our other products: Linearity of 0.5% FS -1.5 -1 -0.5 0 0.5 1 1.5 2ch -1ch 3ch -1ch Data obtained from one Sensor can be added and subtracted from the data for up to 7 other Sensors. 4ch -1ch Simultaneous H and L output The Amplifier Unit can be used as is when replacing damaged Sensor Heads or changing the Sensor Head for a different measurement distance. Built for Longer Life Measurement distance x101% Warm-up Display 2.0 Measured value Complete Compatibility between Sensor Heads and Amplifier Units 1ch Connect up to 8 Sensor Heads. In non-measurement situations, this function detects whether the Sensor is in danger of being damaged by overpressing and outputs an alarm signal. A sequence can be added with devices such as PLCs to provide measures to avoid damage, such as stopping measurements when this occurs. ZX-TDS@@: Linearity of 0.3% FS -2 -2 -1.5 The unique linear ball bearing structure ensures longer life. It has sliding parts that move smoothly and a rubber boot that keeps dust out. Short and Standard Sensors feature IP67 environmental resistance. 4ch 3ch Early Warning Detection Function 2.0 1.5 2ch 1ch Analog characteristics 1-mm measurement Low Measurement Sensors Displayed value Short Sensors Multiple-point Computing Function After the power is turned ON, the warm-up display indicates when the Sensor is ready to start measuring at optimum conditions (i.e. at the specified resolution). Auto-scaling Function The measurement distance can be displayed on the Amplifier simply by connecting the Sensor Head. The distance between the Amplifier Units and Sensor Heads can be extended to 3 m, 6 m, or 10 m using a ZX-XC@A Cable (sold separately). Extendable Fixed at 2 m Origin Alignment No Longer Required Linear ball bearings Rubber boot The differential transformer system eliminates the need for master adjustment and origin alignment every time the system is started. It also eliminates the time-consuming step of returning to the origin when power is interrupted. ZX-TDA 28 29 ZX ZX-TDA High-precision Contact Sensors Highest Level of Detection Performance in the Industry Thinnest Level of Sensor Head in the Industry With some of the thinnest Sensor Heads in the industry at just 6 mm in diameter, these Sensors are ideal for use in confined spaces and for multiple-point measurements. 4-mm measurement Standard Sensors 4-mm measurement 6-mm dia. Highest Level of Resolution in the Industry The long-stroke ZX-TDS04@ (4-mm measurement distance) achieves precise measurements with a maximum linearity of 0.3% FS and a resolution of 0.1 m that ranks in the top class in the industry. 1 0.5 0 -0.5 -1 Our other products: Linearity of 0.5% FS -1.5 -1 -0.5 0 0.5 1 1.5 2ch -1ch 3ch -1ch Data obtained from one Sensor can be added and subtracted from the data for up to 7 other Sensors. 4ch -1ch Simultaneous H and L output The Amplifier Unit can be used as is when replacing damaged Sensor Heads or changing the Sensor Head for a different measurement distance. Built for Longer Life Measurement distance x101% Warm-up Display 2.0 Measured value Complete Compatibility between Sensor Heads and Amplifier Units 1ch Connect up to 8 Sensor Heads. In non-measurement situations, this function detects whether the Sensor is in danger of being damaged by overpressing and outputs an alarm signal. A sequence can be added with devices such as PLCs to provide measures to avoid damage, such as stopping measurements when this occurs. ZX-TDS@@: Linearity of 0.3% FS -2 -2 -1.5 The unique linear ball bearing structure ensures longer life. It has sliding parts that move smoothly and a rubber boot that keeps dust out. Short and Standard Sensors feature IP67 environmental resistance. 4ch 3ch Early Warning Detection Function 2.0 1.5 2ch 1ch Analog characteristics 1-mm measurement Low Measurement Sensors Displayed value Short Sensors Multiple-point Computing Function After the power is turned ON, the warm-up display indicates when the Sensor is ready to start measuring at optimum conditions (i.e. at the specified resolution). Auto-scaling Function The measurement distance can be displayed on the Amplifier simply by connecting the Sensor Head. The distance between the Amplifier Units and Sensor Heads can be extended to 3 m, 6 m, or 10 m using a ZX-XC@A Cable (sold separately). Extendable Fixed at 2 m Origin Alignment No Longer Required Linear ball bearings Rubber boot The differential transformer system eliminates the need for master adjustment and origin alignment every time the system is started. It also eliminates the time-consuming step of returning to the origin when power is interrupted. ZX-TDA 28 29 Ordering Information Sensors Sensor Heads Size Type Sensing distance 6 dia. Short type 6 dia. Standard type 6 dia. Low measurement type Resolution (See note.) Model 0.1 m ZX-TDS01T 4 mm 0.1 m ZX-TDS04T 4 mm 0.1 m ZX-TDS04T-L 1 mm Note: The resolution refers to the minimum value that can be read when a ZX-TDA@1 Amplifier Unit is connected. Amplifier Units Appearance Power supply DC Output type ZX-TDA11 PNP ZX-TDA41 Accessories (Order Separately) Preamplifier Mounting Brackets Appearance Model Remarks ZX-XBT1 Attached to each Sensor Head ZX-XBT2 For DIN track mounting ZX-CAL2 Calculating Unit Refer to pages 12 and 14 for details. ZX-SF11 ZX-series Communications Interface Unit Refer to pages 12 and 14 for details. ZX-XC@A Cable with Connectors on Both Ends (for Extension) Refer to page 12 for details. ZX-SW11V3 Smart Monitor Sensor Setup Tool for Personal Computer Connection Refer to page 12 for details. 30 Model NPN ZX Series (ZX-T) Smart Sensors (High-precision Contact Type) Specifications Sensor Heads Item ZX-TDS01T ZX-TDS04T Measurement range 1 mm 4 mm Maximum actuator travel distance Approx. 1.5 mm Approx. 5 mm Resolution *1 0.1 m Linearity *2 0.3% F.S. Operating force *3 Approx. 0.7 N Approx. 0.25 N Degree of protection (Sensor Head) IEC60529, IP67 IEC60529, IP54 Mechanical durability 10,000,000 operations min. Ambient temperature Operating: 0C to 50C (with no icing or condensation) Storage: -15C to 60C (with no icing or condensation) Ambient humidity Temperature characteristic *4 ZX-TDS04T-L Operating and storage: 35% to 85% (with no icing or condensation) Sensor Head 0.03% F.S./C Preamplifier 0.01% F.S./C 0.01% F.S./C Vibration resistance (destruction) 10 to 55 Hz with 0.35-mm single amplitude in the X, Y, and Z directions Shock resistance (destruction) 150 m/s2, 3 times each in the X, Y, and Z directions Connection method Connector relay (standard cable length: 2 m) Isolation Isolated (Sensor Head enclosure and I/O lines) Weight (packed state) Approx. 100 g Materials Sensor Head Stainless steel Rubber boot Fluorocarbon rubber Preamplifier Polycarbonate Accessories Silicon rubber Instruction manual, Preamplifier Mounting Brackets (ZX-XBT1) *1. The resolution is given as the minimum value that can be read when a ZX-TDA@1 Amplifier Unit is connected. This value is taken 15 minutes after turning ON the power with the average number of operations set to 256. *2. The linearity is given as the error in an ideal straight line displacement output. *3. These figures are representative values that apply for the measurement mid-point, and are for when the provided actuator is used, with the actuator moving downwards. If the actuator moves horizontally or upwards, the operating force will be reduced. Also, if an actuator other than the standard one is used, the operating force will vary with the weight of the actuator itself. *4. These figures are representative values that apply for the mid-point of the measurement range. ZX Series (ZX-T) Smart Sensors (High-precision Contact Type) 31 Amplifier Units Item ZX-TDA11 ZX-TDA41 Measurement period 1 ms Possible average count settings *1 1, 2, 4, 8, 16, 32, 64, 128, 256, 512, or 1,024 Linear output *2 Current output: 4 to 20 mA/F.S., Max. load resistance: 300 Voltage output: 4 V (5 V, 1 to 5 V), Output impedance: 100 Judgement outputs (3 outputs: HIGH/PASS/LOW) NPN open-collector outputs, 30 VDC, 30 mA max. Residual voltage: 1.2 V max. PNP open-collector outputs, 30 VDC, 30 mA max. Residual voltage: 2 V max. Zero reset input, timing input, reset in- ON: Short-circuited with 0-V terminal or 1.5 V or less put, judgement output hold input OFF: Open (leakage current: 0.1 mA max.) ON: Supply voltage short-circuited or supply voltage of 1.5 V or less OFF: Open (leakage current: 0.1 mA max.) Function - Measurement value display - Display reverse - Sample hold - Self-peak hold - Initial reset - Hysteresis width setting - Judgement output hold input - (A+B) calculations *4 - Zero reset memory - Clamp value setting - Span adjustment - Present value/set value/output value display - ECO mode - Number of display digit changes - Peak hold - Bottom hold, peak-to-peak hold - Self-bottom hold - Zero reset - Direct threshold value setting - Position teaching - Timing inputs - Reset input - Monitor focus - (A-B) calculations *4 - Sensor disconnection detection - Function lock - Non-measurement setting - Scale inversion - Zero reset indicator - Warming-up display - Pressing force alarm Indicators Judgement indicators: High (orange), pass (green), low (yellow), 7-segment main digital display (red), 7-segment sub-digital display (yellow), power ON (green), zero reset (green), enable (green) Power supply voltage 12 to 24 VDC 10%, Ripple (p-p): 10% max. Current consumption 140 mA max. (with Sensor connected), For 24-VDC power supply: 140 mA max. (with Sensor connected) Ambient temperature Operating and storage: 0 to 50C (with no icing or condensation) Ambient humidity Operating and storage: 35% to 85% (with no icing or condensation) Temperature characteristic 0.03% F.S./C Insulation resistance 20 M min. at 500 VDC Dielectric strength 1,000 VAC, 50/60 Hz for 1 min Vibration resistance (destruction) 10 to 150 Hz with 0.7-mm double amplitude for 80 min each in X, Y, and Z directions Shock resistance (destruction) 300 m/s2, 3 times each in six directions (up, down, left, right, forward, backward) Connection method Prewired (standard cable length: 2 m) Weight (packed state) Approx. 350 g Materials Case: PBT (polybutylene terephthalate), Cover: Polycarbonate Accessories Instruction sheet *1. The response speed of the linear output is calculated as the measurement period x (average count setting + 1). The response speed of the judgement outputs is calculated as the measurement period x (average count setting + 1). *2. The output can be switched between a current output and voltage output using a switch on the bottom of the Amplifier Unit. *3. Setting is possible via the monitor focus function. *4. A Calculating Unit (ZX-CAL2) is required. Note: For operating details, refer to the operation manual (Cat. No. E346) provided by OMRON. Options (Actuators) Model Type (material) Screw section Appearance Application Applicable Sensor * ZX-TDS@T D5SN- TB1 Ball type (steel) Female screw M2.5 x 0.45 Measuring ordinary flat surfaces (standard actuator supplied with the ZX-TDS Series) TB2 Ball type (carbide steel) Female screw M2.5 x 0.45 Measurements where abrasion resistance is critical Measured objects: Carbide (HR90) or lower. TB3 Ball type (ruby) Female screw M2.5 x 0.45 Measurements where abrasion resistance is critical Measured objects: Carbide (HR90) or higher. TN1 Needle type (carbide steel) Male screw M2.5 x 0.45 Measuring the bottom of grooves and holes TF1 Flat (carbide steel) Male screw M2.5 x 0.45 Measuring spherical objects TA Conversion Adapter (stainless steel) Through-hole female screw M2.5 x 0.45 Mounting D5SN-TN1/-TF1 or commercially available actuators on ZX-TDS-series Sensors Note: For optional Actuator combinations, the circle means the Actuator is replaceable and the triangle means that a Conversion Adapter is required. Dimensions D5SN-TB1/TB2/TB3 D5SN-TN1 D5SN-TF1 D5SN-TA 5 10 SR1.5 Crisscross pattern m0.2 3.5 M2.5 3.5 dia. 3 C0.3 Carbide steel 5 dia. M2.50.45 5.2 dia. 4.3 dia. Carbide steel 12 M2.5 x 0.45 4.5 dia. 32 Grooves m0.2 5 3.3 5 5 dia. 1 dia. 5.5 6.50.2 7 2-C0.2 (10) (15) ZX Series (ZX-T) Smart Sensors (High-precision Contact Type) M2.55 (Through hole) Dimensions Sensors ZX-TDS01T 6 Vinyl-insulated round cable 3.7 dia., standard length: 2 m 0 0.1 dia. 16 Vinyl-insulated round cable 5.2 dia., standard length: 200 mm 4.5 dia. 15 dia. Measurement range* SR1.5 Connector 46 88 41.6 44.6 5.95 971 * Measurement range: 11.2 to 12.2 (TYP) 57.11 971 97 20 Mounting Hole Cutout Dimensions Two, M3 27 84.8 270.1 ZX-TDS04T ZX-TDS04T-L Vinyl-insulated round cable 3.7 dia., standard length: 2 m 0 6 -0.1dia. 4.5 dia. 16 Vinyl-insulated round cable 5.2 dia., standard length: 200 mm 15 dia. Measurement range* SR1.5 Connector 46 88 971 63.4 66.4 13.1 86 1.5 15 dia. * Measurement range: 14.9 to 18.9 (TYP) 971 20 Mounting Hole Cutout Dimensions Two, M3 27 84.8 84.8 270.1 Amplifier Units ZX-TDA11 ZX-TDA41 133 44 30 4.2 3 64.3 4.2 31.5 15.5 dia. 13.2 15.8 13 36.8 Vinyl-insulated round cable 5.2 dia., 10 conductors, (conductor cross-section: 0.09 mm2, insulator diameter: 0.7-mm dia.), standard length: 2 m Vinyl-insulated round cable 5.1 dia., standard length: 100 mm 11.7 11.7 2.2 29 Current/voltage switch (Factory-set to voltage output) Voltage output ZX Series (ZX-T) Smart Sensors (High-precision Contact Type) 33 Accessories (Order Separately) Preamplifier Mounting Bracket (Supplied with Each Sensor) ZX-XBT1 ZX-XBT2 (For DIN Track Mounting) Four, 1.6R 4.8 3.2 M3 x 8 pan-head screw (with M3 spring washer) 27 (91.1) (16.4) 75 29 (16.4) (28.1) 11.8 (38) 10 (28.1) 6.2 (91.1) Material: Stainless steel 1.8 1.8 Mounting Hole Cutout Dimensions Two, M3 270.1 35.3 58 84.8 Material: Stainless steel ZXCAL2 Calculating Unit Refer to page 17 for details. ZX-SF11 ZX-series Communications Interface Unit Refer to page 17 for details. ZX-XC1A (1 m), ZX-XC4A (4 m), ZX-XC8A (8 m) Cables with Connectors on Both Ends (for Extension) Refer to page 17 for details. 34 ZX Series (ZX-T) Smart Sensors (High-precision Contact Type) 10 9.4 11.4 Precautions Design Precautions Wiring Conform to the specified ratings and performance. Refer to the Specifications for each product on the following pages. Do not use the product at voltages exceeding the rated values. Doing so may result in damage. ZX-L: Pages 13 and 14 Do not connect the product to an AC power supply or connect the power supply in reverse. ZX-E: Pages 21 and 22 ZX-T: Pages 31 and 32 Environment Do not operate the product in locations subject to flammable or explosive gases. In order to ensure safe operation and maintenance, do not install the product in the vicinity of high-voltage devices or power equipment. Do not short loads connected to open-collector outputs. Do not lay the cable for the product together with or in the same duet as high-voltage lines or power lines. Doing so may result in incorrect operation or damage due to induction. Other Precautions Do not attempt to disassemble, repair, or modify the product. Dispose of the product using standard procedures for industrial waste. Do not connect combinations of ZX-L@@-, ZX-E@@-, and ZX-T@@series Smart Sensors. Correct Use This product consists of precision parts that may fail if it is dropped. Power Supply Design Precautions When using a commercially available switching regulator, ground the FG (frame ground) terminal. Compatibility Sensors and Amplifier Units are mutually compatible. Sensors can be added or replaced individually. If the power supply line is subject to surges, connect a surge absorber that meets the conditions of the operating environment. Calculating Unit Influence of High-frequency Electromagnetic Fields When using a Calculating Unit, connect the linear output ground of the corresponding Amplifier Unit. Using the product in the vicinity of devices that generate high-frequency electromagnetic fields, such as ultrasonic cleaning equipment, high-frequency generators, transceivers, mobile phones, and inverters, may result in malfunction. Connectors Wiring Wiring Check After wiring is completed, before turning ON the power, confirm that the power supply is connected correctly, that there are no faulty connections, such as load short-circuits, and that the load current is correct. Incorrect wiring may result in failure. Cable Extension Do not extend the cable for the Sensor and the Amplifier Unit to a length exceeding 10 m. Use a ZX-XC@A Extension Cable (sold separately) to extend the Sensor's cable. Extend the Amplifier Unit's cable using a shielded cable of the same type. Do not connect or disconnect connectors while the power is ON. Be sure hold to connectors by the cover when connecting or disconnecting. Installation Location Do not install the product in the following locations. * Locations subject to temperatures outside the specified range * Locations subject to condensation due to sudden temperature changes * Locations subject to humidity levels outside range 35% to 85% * Locations subject to corrosive or flammable gases * Locations subject to dust, salts, or metallic powder. * Locations directly subject to vibrations and shocks * Locations subject to splashes of water, oil, or chemicals * Locations subject to strong electromagnetic or electrical fields Maintenance and Inspection * Be sure to turn OFF the power supply before adjusting or removing the Sensor Head. * Cleaning: Do not use thinners, benzine, acetone, or kerosene for cleaning. ZX Series Smart Sensors 35 ...more! This document provides information mainly for selecting suitable models. Please read the User's Manual carefully for information that the user must understand and accept before purchase, including information on warranty, limitations of liability, and precautions. The application examples provided in this catalog are for reference only. Check functions and safety of the equipment before use. Never use the products for any application requiring special safety requirements, such as nuclear energy control systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, or other application involving serious risk to life or property, without ensuring that the system as a whole has been designed to address the risks, and that the OMRON products are properly rated and installed for the intended use within the overall equipment or system. OMRON Corporation Industrial Automation Company Sensing Devices Division H.Q. Application Sensors Division Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 Japan Tel: (81)75-344-7068/Fax: (81)75-344-7107 Regional Headquarters OMRON EUROPE B.V. Sensor Business Unit, Carl-Benz-Str. 4, D-71154 Nufringen, Germany Tel: (49)7032-811-0/Fax: (49)7032-811-199 OMRON ELECTRONICS LLC 1 East Commerce Drive, Schaumburg, IL 60173 U.S.A. Tel: (1)847-843-7900/Fax: (1)847-843-8568 OMRON ASIA PACIFIC PTE. LTD. 83 Clemenceau Avenue, #11-01, UE Square, 239920 Singapore Tel: (65)6835-3011/Fax: (65)6835-2711 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower, 200 Yin Cheng Road (M), Shanghai, 200120 China Tel: (86)21-5037-2222/Fax: (86)21-5037-2200 Read and Understand This Catalog Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS, OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the product. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: * Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog. * Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. * Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased product. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. ERRORS AND OMISSIONS The information in this catalog has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof. COPYRIGHT AND COPY PERMISSION This catalog shall not be copied for sales or promotions without permission. This catalog is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this catalog in any manner, for any other purpose. If copying or transmitting this catalog to another, please copy or transmit it in its entirety. 2007. 3 OMRON Corporation In the interest of product improvement, specifications are subject to change without notice. Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Omron: ZX-LD100 ZX-LD100L ZX-LD300 ZX-LD300L ZX-LD30V ZX-LD30VL ZX-LD40 ZX-LD40L ZX-LDA11-N 2M ZXLDA41-N 2M ZX-LT001 ZX-LT005 ZX-LT010 ZX-SF11 ZX-XC1A 1M ZX-XC4A 4M ZX-XC4R ZX-XC8A 8M ZXXC9A 9M ZX-XF12 ZX-XF22 ZX-CAL2